Genie TMZ-34/19 User manual

Operator’sManual
withMaintenanceInformation
FourthEdition
FirstPrinting
PartNo.97866
Thismanualreplaces
partnumber72895
BeforeDriving
OnTheRoad
BeforeTowing ·Boomhold-downlatchissecurelylockedinplace
·
·
·
·Fastensafetyrestraints
·Properlyadjustmirrors
·Donotexceed60mph/97km/h.Obeyalllocal
andnationaltowingspeedlaws
·Checkconnectionsandtirepressureateachstop
·Slowdownforhazardousconditions
·Allowextradistanceforfollowingandpassingother
vehicles
Towinghitchisproperlysecuredtotowvehicle
Safetychains(ifrequired)areproperlyattached
andsecure(chainsarecrossedbelowhitch)
Alllightsareconnectedandworking
·Tiresareproperlyinflated
TowingChecklist
(Useateachstop)
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GenieChina
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GenieJapan
GenieKorea
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GenieTMZ-34/19 PartNo.97866
Operator's Manual Fourth Edition • First Printing
Copyright © 1998 by Genie Industries
Second Edition: Third Printing, January 2002
Fourth Edition: First Printing, May 2005
"Genie" and "TMZ" are registered trademarks
of Genie Industries in the USA and many other
countries.
These machines comply with
ANSI/SIA92.2-1990.
Printed on recycled paper
PrintedinU.S.A.
Important
Read,understandandobeythesesafetyrulesand
operatinginstructionsbeforeoperatingthismachine.
Onlytrainedandauthorizedpersonnelshallbe
permitted to operate this machine. This manual should
beconsideredapermanent part ofyourmachineand
should remain with the machine at all times. If you have
any questions, call Genie Industries.
Contents
Page
Safety ........................................................................ 1
Controls ..................................................................... 8
Pre-operationInspection ........................................... 14
Maintenance ............................................................. 16
Function Tests.......................................................... 19
WorkplaceInspection................................................ 24
OperatingInstructions............................................... 25
Decals ...................................................................... 32
Specifications ........................................................... 34
ReportingSafetyDefects .......................................... 35
Contact us:
Internet:http://www.genielift.com
e-mail:[email protected]
Notice
Thisoperator'smanual isforTMZ-34/19
machinesafterserialnumberT3499-796.
Itreplacesoperator'smanualpart
number72895.

PartNo.97866 GenieTMZ-34/19 1
Operator's Manual
Fourth Edition • First Printing
Safety Rules
Danger
Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machineoperationcontainedinthisoperator's
manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Alwaysperformapre-operationinspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Youread,understandandobey the
manufacturer'sinstructionsandsafetyrules—
safetyandoperator'smanualsandmachine
decals.
Youread,understandandobeyemployer's
safety rules and worksite regulations.
Youread,understandandobeyallapplicable
governmentalregulations.
Youareproperlytrainedtosafelyoperate the
machine.

2 GenieTMZ-34/19 PartNo.97866
Operator's Manual Fourth Edition • First Printing
SAFETY RULES
Electrocution Hazards
This machine is not electrically insulated and will
not provide protection from contact with or
proximity to electrical current.
Maintain safe distances from electrical power lines
andapparatusinaccordancewithapplicable
governmentalregulationsandthefollowingchart.
Voltage Minimum Safe
Phase to Phase ApproachDistance
Feet Meters
0 to 300V Avoid Contact
300V to 50KV 10 3.05
50KV to 200KV 15 4.60
200KV to 350KV 20 6.10
350KV to 500KV 25 7.62
500KV to 750KV 35 10.67
750KV to 1000KV 45 13.72
Allow for platform movement, electrical line sway or
sag and beware of strong or gusty winds.
Keep away from the machine if it contacts
energizedpowerlines. Personnelonthegroundor
in the platform must not touch or operate the
machine until energized power lines are shut off.
Donotoperatethemachineduringlightningor
storms.
Do not use the machine as a ground for welding.
Tip-over Hazards
Occupants,equipment and materials shall not
exceed the maximum platform capacity.
Maximum platform capacity
ANSI & CE models 500 lbs 227 kg
Maximum platform capacity
CSA models 440 lbs 200 kg
Maximum platform capacity with
Optional Platform Rotate 440 lbs 200 kg
Maximum occupants 2
Do not raise the boom unless the machine is level.
Do not set the machine up on a surface where it
cannot be leveled using only the outriggers.
Do not raise the boom unless all four outriggers are
lowered, the footpads are in firm contact with the
ground and the machine is level.
Do not set the machine up unless it is on a firm
surface. Avoid drop-offs, holes, unstable or slippery
surfacesandotherpossible hazardous conditions.
Do not adjust or stow the outriggers when the boom
is raised.
Donotoperatethemachine near drop-offs,holes,
bumps, debris, unstable or slippery surfaces or
otherpossiblehazardousconditions.

PartNo.97866 GenieTMZ-34/19 3
Operator's Manual
Fourth Edition • First Printing
Do not move the machine when the boom is raised.
Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds in the platform only when the
machine is on a severe slope.
When the tilt alarm sounds, immediately lower the
boom and adjust the outriggers to level the
machine.Whenthealarmsounds,boomup
functions will not operate.
Do not alter or disable the limit switches.
Donotoperatethe
machineinstrongor
gusty winds. Do not
increasethesurface
area of the platform or
the load. Increasing the
areaexposedtothewind
willdecreasemachine
stability.
Do not alter or disable machine components that in
any way affect safety and stability.
Do not replace items critical to machine stability
with items of different weight or specification.
Do not modify or alter an aerial work platform.
Mountingattachmentsforholdingtoolsorother
materialsontotheplatform, toeboardsorguardrail
system can increase the weight in the platform and
the surface area of the platform or load.
Do not transport tools and materials unless they are
evenly distributed and can be safely handled by
person(s)intheplatform.
Do not place ladders or scaffolds in the platform or
against any part of this machine.
Do not use the machine on a moving or mobile
surface or vehicle.
SAFETY RULES
Be sure all tires are properly inflated and in good
conditionandlug nutsareproperlytightened.
Do not use batteries that weigh less than the
originalequipment.Fourbatteriesareused as
counterweight and are critical to machine stability.
Each battery must weigh 75 pounds / 34 kg.
Do not push the machine or other objects with the
boom.
Do not contact adjacent structures with the boom.
Do not tie the boom or platform to adjacent
structures.
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/orburnskin.
Impropercontactwithcomponentsunderany cover
will cause serious injury. Only trained maintenance
personnel should access compartments. Access
by the operator is only advised when performing a
pre-operationinspection.Allcompartmentsmust
remainclosedandsecuredduringoperation.

4 GenieTMZ-34/19 PartNo.97866
Operator's Manual Fourth Edition • First Printing
Collision Hazards
Beawareofboompositionwhenrotatingthe
turntable.
The machine must be on a level surface or secured
beforereleasingtheparkingbrake.
Use the parking brake to control the speed of the
machine when pushing a machine that is not
attached to a tow vehicle.
Checktheworkareaforoverheadobstructions or
otherpossiblehazards.
Do not lower the boom unless the area below is
clearofpersonnelandobstructions.
Do not operate a boom in the path of any crane
unless the controls of the crane have been locked
outand/orprecautionshavebeentakentoprevent
any potential collision.
Nostuntdrivingorhorseplaywhile operating the
machine.
Component Damage Hazards
Do not use the machine as a ground for welding.
Do not fully lower the booms unless the booms are
aligned with the tongue. The booms must be
loweredontotheboomrests.
SAFETY RULES
Lifting Hazards
Use proper lifting techniques to move, load or
unloadthemachine.
Useproperliftingtechniques wheninstallingor
removingtheplatform.
Explosion and Fire Hazards
Donotoperatethemachineinhazardouslocations
orlocationswhere potentiallyflammableor
explosive gases or particles may be present.
Damaged Machine Hazards
Donotuseadamagedormalfunctioningmachine.
Conductathoroughpre-operationinspectionofthe
machine and test all functions before each work
shift. Immediately tag and remove from service a
damagedormalfunctioningmachine.
Besureallmaintenancehasbeenperformedas
specified in this manual and the appropriate service
manual.
Be sure all decals are in place and legible.
Be sure the operator’s, safety and responsibilities
manualsarecomplete, legible and in the storage
containerlocatedontheplatform.

PartNo.97866 GenieTMZ-34/19 5
Operator's Manual
Fourth Edition • First Printing
SAFETY RULES
Decal Legend
Genie product decals use symbols, color coding
and signal words to identify the following:
Safety alert symbol—used to alert
personneltopotentialpersonalinjury
hazards. Obey all safety messages that
follow this symbol to avoid possible injury
ordeath.
Red—usedtoindicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
seriousinjury.
Orange—usedtoindicatethe
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
seriousinjury.
Yellow with safety alert symbol—
used to indicate the presence of a
potentiallyhazardoussituation
which, if not avoided, may cause
minorormoderateinjury.
Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.
Green—used to indicate operation
or maintenance information.
Towing Hazards
Read, understand and obey all of your tow vehicle
manufacturer’srecommendations,warningsand
instructions before towing this machine.
Donottowthemachineunlesstheboomhold-down
latches are securely locked in place.
Do not overload your tow vehicle. Check the
manufacturer'sGrossVehicleWeightRating
(GVWR). To obtain the gross vehicle weight, add
the tongue weight of the trailer to the vehicle weight
(includingvehicle,passengersandcargo).
Do not load cargo on the machine. The TMZ-34 is
not designed to carry any extra cargo.
Be sure the hitch is securely attached to the tow
vehicle.
Be sure the safety chains (if required) are securely
attached to the tow vehicle.
Be sure that all driving lights are operational.
Be sure all hitch components, lights and mirrors
and methods of attaching the trailer to the tow
vehicle conform to local, state and federal
regulations.
Do not tow the machine on public roads unless it
meetsallgovernmentalregulationsfortowing.
Do not exceed 60 mph / 97 km/h. Obey all local
andnationaltowingspeedlaws.
Be sure to chock the wheels of the trailer when
parking on a hill.

6 GenieTMZ-34/19 PartNo.97866
Operator's Manual Fourth Edition • First Printing
SAFETY RULES
Personnel Lifting Configuration
Tip-over Hazards
Do not use the platform as a crane.
Do not place loads outside the platform perimeter.
Do not place or attach overhanging loads to any
part of the platform.
Do not push off or pull
towardanyobject
outside of the platform.
Maximum allowable
side force -
90 lbs / 400 N
Do not use the platform controls to free a platform
thatiscaught,snaggedorotherwise prevented
from normal motion by an adjacent structure. All
personnelmustberemovedfromtheplatform
before attempting to free the platform using the
groundcontrols.
Fall Hazards
Occupants must wear a
safety belt or harness and
complywithapplicable
governmentalregulations.
Attach the lanyard to the
anchorprovidedinthe
platform.
Lower the platform entry mid-rail or close the entry
gatebeforeoperating.
Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform floor at
all times.
Do not climb down from the platform when raised.
Keep the platform floor clear of debris.
Collision Hazard
Beawareof crushinghazardswhengraspingthe
platformguardrail.
Material Lifting Configuration
Collision Hazards
Do not raise the load unless the material lifting
hook is properly secured to the machine.
Do not raise unless the load is properly balanced
and secured to the machine.
Donotstandunderorallowpersonnelunderthe
load or the machine when the load is raised.
Crushing Hazard
Usecommonsenseandplanningwhenoperating
the machine with the platform controls from the
ground.Maintainsafedistancesbetweenthe
operator, the machine and fixed objects.

PartNo.97866 GenieTMZ-34/19 7
Operator's Manual
Fourth Edition • First Printing
SAFETY RULES
Battery Safety
Burn Hazards
Batteries contain acid. Always wear protective
clothingandeyewearwhenworkingwithbatteries.
Avoid spilling or contacting battery acid. Neutralize
battery acid spills with baking soda and water.
ExplosionHazards
Keep sparks, flames
and lighted tobacco
away from batteries.
Batteries emit an
explosive gas.
The covers should be
open during the entire
charging cycle.
Do not contact the battery terminals or the cable
clamps with tools that may cause sparks.
Component Damage Hazards
Do not use any battery charger greater than 24V to
chargethebatteries.
Do not expose the batteries or the charger to water
orrain.
Electrocution Hazards
Connectthebatterychargerto a grounded,AC
3-wireelectrical outlet only.
Inspect daily for damaged cord,
cablesandwires.Replace
damageditemsbefore
operating.
Avoid electrical shock from
contact with battery terminals.
Remove all rings, watches and
otherjewelry.
Tip-over Hazard
Do not use batteries that weigh less than the
original equipment. Four batteries are used as
counterweight and are critical to machine stability.
Each battery must weigh 75 pounds / 34 kg.
Lifting Hazard
Usetheappropriatenumberofpeopleandproper
lifting techniques when lifting batteries.

8 GenieTMZ-34/19 PartNo.97866
Operator's Manual Fourth Edition • First Printing
Controls
Platform Control Panel
1 RedEmergencyStopbutton
2 Jib boom up button
3 Jibboomdown button
4 Hornbutton
5 Lowbatteryindicatorlight
6 Functionenable/speedselectbuttons
7 Turntablerotaterightbutton
8 Turntablerotateleftbutton
9 Secondaryboomdownbutton
10 Secondaryboomupbutton
11 Primaryboomdownbutton
12 Primaryboomupbutton
Note: Refer to the control panel pictures on the
followingpagesto determinewhichpanelsare on
yourmachine.

PartNo.97866 GenieTMZ-34/19 9
Operator's Manual
Fourth Edition • First Printing
PlatformControlPanel
1 Functionenablebuttonfor:
Primary boom down
Secondary boom down
Jib boom down
Turntable rotate right
2 Functionenablebuttonfor:
Primary boom up
Secondary boom up
Jib boom up
Turntable rotate left
3 RedEmergencyStopbutton
4 Hornbutton
5 Batterychargeindicator
6 Primaryboomup/downbutton
7 Jibboomup/downbutton
8 Secondaryboomup/downbutton
9 Turntablerotatebutton
10 Boomfunctionspeedcontroller
CONTROLS
F
E
1
2
STOP
8
3
2
1
5
6
7
4
9
10

10 GenieTMZ-34/19 PartNo.97866
Operator's Manual Fourth Edition • First Printing
CONTROLS
GroundControlPanel
(manualoutriggers)
1 RedEmergencyStopbutton
2 Jib boom up button
3 Jibboomdown button
4 Hornbutton
5 Batterychargeindicator
6 Key switch for ground/off/platform selection
7 Outriggerinterlockdisplay lights(four)
8 Functionenable/speedselectbuttons
9 Turntablerotaterightbutton
10 Turntablerotateleft button
11 Secondaryboomdownbutton
12 Secondaryboomupbutton
13 Primaryboomdownbutton
14 Primaryboomupbutton

PartNo.97866 GenieTMZ-34/19 11
Operator's Manual
Fourth Edition • First Printing
GroundControlPanel
(hydraulicoutriggers)
1 RedEmergencyStopbutton
2 Jib boom up button
3 Jibboomdown button
4 Hornbutton
5 Batterychargeindicator
6 Key switch for ground/off/platform selection
7 Outriggerinterlockdisplay lights(four)
8 Outriggerbuttons(four)
9 Retractoutrigger(s)enablebutton
10 Automatic leveling button
11 Extendoutrigger(s)enablebutton
12 Functionenable/speedselectbuttons
13 Turntablerotaterightbutton
14 Turntablerotateleft button
15 Secondaryboomdownbutton
16 Secondaryboomupbutton
17 Primaryboomdownbutton
18 Primaryboomupbutton
CONTROLS

12 GenieTMZ-34/19 PartNo.97866
Operator's Manual Fourth Edition • First Printing
GroundControlPanel
(manualoutriggers)
1 Functionenablebuttonfor:
Primary boom down
Secondary boom down
Jib boom down
Turntable rotate right
2 Functionenablebuttonfor:
Primary boom up
Secondary boom up
Jib boom down
Turntable rotate left
3 RedEmergencyStopbutton
4 Primaryboomup/downbutton
5 Hornbutton
6 Key switch for ground/off/platform selection
7 Jibboomup/downbutton
8 Secondaryboomup/downbutton
9 Turntablerotate button
CONTROLS
8
5
6
7
STOP
2
1
3
4
9

PartNo.97866 GenieTMZ-34/19 13
Operator's Manual
Fourth Edition • First Printing
GroundControlPanel
(hydraulicoutriggers)
1 Functionenablebuttonfor:
Primaryboomdown
Secondaryboomdown
Jibboomdown
Turntablerotateright
Outriggerlower
2 Functionenablebuttonfor:
Primaryboomup
Secondaryboomup
Jib boom up
Turntablerotateleft
Outriggerraise
3 RedEmergencyStopbutton
4 Outriggerraise/lowerbutton
(individualoutrigger)
5 Outriggerautolevelbutton
6 Hornbutton
7 Primaryboomup/downbutton
8 Key switch for ground/off/platform selection
9 Jibboomup/downbutton
10 Secondaryboomup/downbutton
11 Turntablerotatebutton
CONTROLS
STOP
8
3
2
1
567
44
9
10
4411

14 GenieTMZ-34/19 PartNo.97866
Operator's Manual Fourth Edition • First Printing
Pre-operation Inspection
Do Not Operate Unless:
You learn and practice the principles of safe
machineoperationcontainedinthisoperator's
manual.
1 Avoidhazardoussituations.
2 Alwaysperformapre-operation
inspection.
Knowandunderstandthepre-operation
inspection before going on to the next
section.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Fundamentals
It is the responsibility of the operator to perform a
Pre-operationInspectionandroutinemaintenance.
Thepre-operationinspection is a visual inspection
performed by the operator prior to each work shift.
The inspection is designed to discover if anything
isapparentlywrongwithamachinebeforethe
operator performs the function tests.
Thepre-operationinspection alsoservesto
determineifroutinemaintenanceproceduresare
required.Onlyroutinemaintenanceitemsspecified
in this manual may be performed by the operator.
Refer to the list on the next page and check each
of the items.
Ifdamageorany unauthorized variationfrom
factory delivered condition is discovered, the
machinemustbetaggedandremovedfrom
service.
Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer'sspecifications.Afterrepairsare
completed,theoperatormust performa
pre-operationinspectionagainbeforegoingonto
the function tests.
Scheduledmaintenanceinspectionsshallbe
performedbyqualifiedservicetechnicians,
accordingtothemanufacturer'sspecificationsand
the requirements listed in the responsibilities
manual.

PartNo.97866 GenieTMZ-34/19 15
Operator's Manual
Fourth Edition • First Printing
Pre-operation Inspection
oBe sure that the operator's, safety and
responsibilitiesmanualsarecomplete,legible
and in the storage container located on the
platform.
oBe sure that all decals are legible and in place.
See Decals section.
oCheck for hydraulic oil leaks and proper oil level.
Add oil if needed. See Maintenance section.
oCheck for battery fluid leaks and proper fluid
level. Add distilled water if needed. See
Maintenancesection.
oCheckforpropertirepressureandlugnut
torque. Add air to tires if needed. See
Maintenancesection.
Checkthefollowingcomponentsorareasfor
damage,improperlyinstalledormissingparts and
unauthorizedmodifications:
oElectricalcomponents,wiringandelectrical
cables
oHydraulic power unit, reservoir, hoses,
fittings, cylinders and manifolds
oBoom components and wear pads
oTires and wheels
oTrailerlightsandreflectors
oParkingbrakecomponents
oOutriggers, leveling jacks and foot pads
oLimit switch, alarms and horn
oNuts, bolts and other fasteners
oPlatformentrymid-rail/gate
oSurgebrakecomponents(ifequipped)
oSafetychains(ifrequired)
oMechanicalbrakecomponents(ifequipped)
PRE-OPERATIONINSPECTION
oAxlecomponents
oBeaconandalarms(ifequipped)
Checkentiremachinefor:
oCracks in welds or structural components
oDentsordamagetomachine
oBe sure that all structural and other critical
components are present and all associated
fasteners and pins are in place and properly
tightened.
oBe sure that the machine is properly configured
for use.
Personnellifting configuration: Be sure the
platform is properly installed.
Material lifting configuration: Be sure the
material lifting hook is properly installed.
oBe sure that the batteries are in place and
properly connected.
oModels equipped with surge brake systems:
Check the hydraulic oil level in the surge brake.
Check for leaks.
oAfter you complete your inspection, be sure
that all compartment covers are in place and
latched.

16 GenieTMZ-34/19 PartNo.97866
Operator's Manual Fourth Edition • First Printing
Maintenance
Observe and Obey:
Only routine maintenance items specified in this
manualshallbeperformedbytheoperator.
Scheduledmaintenanceinspectionsshallbe
completed by qualified service technicians,
accordingtothemanufacturer'sspecifications
andtherequirements specified in the
responsibilitiesmanual.
Check the Hydraulic Oil Level
Maintaining the hydraulic oil at the proper level is
essentialtomachineoperation.Improperhydraulic
oil levels can damage hydraulic components. Daily
checks allow the inspector to identify changes in oil
level that might indicate the presence of hydraulic
system problems.
1 Be sure the boom is in the stowed position and
thehydraulicoutriggers(ifequipped)are
retracted.
2 Visually inspect the oil level in the hydraulic
powerunitreservoir.
Result: The hydraulic oil level should be visible
inthegauge.
Hydraulicoilspecifications
Hydraulic oil type Dexron equivalent
Maintenance Symbols Legend
Thefollowingsymbolshavebeen
used in this manual to help
communicate the intent of the
instructions. When one or more of
the symbols appear at the
beginningofamaintenance
procedure,itconveysthemeaning
below.
Indicates that tools will be required to
performthisprocedure.
Indicates that new parts will be required
toperformthisprocedure.

PartNo.97866 GenieTMZ-34/19 17
Operator's Manual
Fourth Edition • First Printing
Check the Tires and Wheels
Bodily injury hazard. An over-
inflated tire can explode and may
cause death or serious injury.
Collision hazard. An excessively
worntirecancausepoorhandling
and continued use could result in
tirefailure.
Tip-overhazard.Donot use
temporaryflattirerepair products.
Maintainingthetiresandwheelsingoodcondition
is essential to safe operation and good
performance.Tireand/orwheelfailurecouldresult
inamachine tip-over.Componentdamagemay
also result if problems are not discovered and
repaired in a timely fasion.
1 Check the tire surface and sidewalls for cuts,
cracks, punctures and uneven or excessive
treadwear.
Result: Replace the tire if uneven or excessive
treadwearisfound.
Always replace the tire with
specificationsequal to original
equipmentmanufacturer.
2 Checkeachwheelfordamage,bendsand
cracks.
Result: Replace the wheel if any damage is
found.
3 Checkeachtire with an air pressure gauge and
addairas needed.
MAINTENANCE
4 Check the torque of each lug nut.
Tires and wheels - ANSI & CSA
Tire size ST195/75D14
Lug nut torque 80 ft-lbs 108 Nm
Tire pressure (cold) 65 psi 4.5 bar
Tires and wheels - CE
Tire size 195/65R15 91T
Lug nut torque 80 ft-lbs 108 Nm
Tire pressure (cold) 44 psi 3.0 bar

18 GenieTMZ-34/19 PartNo.97866
Operator's Manual Fourth Edition • First Printing
MAINTENANCE
Scheduled Maintenance
Maintenanceperformedquarterly,annuallyand
every two years must be completed by a person
trainedandqualifiedto performmaintenanceonthis
machineaccordingtotheproceduresfoundinthe
service manual for this machine.
Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.
Check the Batteries
Proper battery condition is essential to good
performanceandoperationalsafety.Improperfluid
levels or damaged cables and connections can
resultincomponentdamageandhazardous
conditions.
Thisproceduredoesnotneedto
beperformedonmachineswith
sealedormaintenance-free
batteries.
Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contactingbatteryacid.Neutralize
battery acid spills with baking soda
andwater.
1 Put on protective clothing and eye wear.
2 Be sure that the battery cable connections are
tight and free of corrosion.
3 Be sure that the battery hold-down brackets are
secure.
4 Remove the battery vent caps.
5 Check the battery acid level. If needed,
replenish with distilled water to the bottom of the
battery fill tube. Do not overfill.
6 Install the vent caps.
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