Genie S-60 HC User manual

S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753
S-60 HC • S-60X • S-60XC
December 2013
ii
Introduction
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate operator's
manual on your machine before attempting any
maintenance or repair procedure.
This manual provides detailed scheduled
maintenance information for the machine owner and
user. It also provides troubleshooting fault codes
and repair procedures for qualified service
professionals.
Basic mechanical, hydraulic and electrical skills are
required to perform most procedures. However,
several procedures require specialized skills, tools,
lifting equipment and a suitable workshop. In these
instances, we strongly recommend that
maintenance and repair be performed at an
authorized Genie dealer service center.
Compliance
Machine Classification
Group B/Type 3 as defined by ISO 16368
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest degree
of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to
change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
http://www.genielift.com
e-mail: [email protected]
Serial Number Information
Genie offers the following Service Manuals for
these models:
Title Part No.
S-60 and S-65 Service Manual
(before serial number 2575) ................................ 34476
S-60 and S-65 Service Manual
(from serial number 2575 to 6623) ....................... 48412
S-60 and S-65 Service Manual
(from serial number 6624 to 9153) ....................... 65196
S-60, S-65 and S-60 HC Service Manual
(from serial number 9154 to 14781) .................... 77828
S-60, S-65, S-60HC and TRAX Service Manual
(from serial number 14782 to 21000) ................ 139188
S-60/65, S-60HC, S-60X/XC, and TRAX
Service Manual (from serial number 26296) ..... 825591
Copyright © 2012 Terex Corporation
147753 Rev D December 2013
Sixth Edition, Fourth Printing
"Genie" and "S" are registered trademarks of
Terex South Dakota, Inc. in the USA and many
other countries.
Printed on recycled paper
Printed in U.S.A.
Introduction

Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX
S-60 HC • S-60X • S-60XC
December 2013
Revision History
iii
Revision Date Section Procedure / Schematic Page / Description
A 9/2010 New release
A1 1/2011 2 - Spec. Machine Specifications
4 - Repair 1-2
6-Schem. 6-96
A2 10/2011 4 - Repair 1-2
B 2/2012 Introduction Revision History Added
3 - Maint. 3-1
C 10/2012 Added Ford MSG-425 Engine to all sections.
Added Deutz TD2011L04i Engine to all sections.
2 - Spec. Ford MSG-425, Deutz TD2011L04i
4 - Repair 7-12, 7-13, 7-15,
5 - Faults Updated Fault Codes
6 - Schem. 6 - 1 Revised all schematics and grouped by Markets.
ANSI/CSA, CE, AS
Added Options Section
C1 12/2012 2 - Spec. Machine Torque Spec.
5 - Faults Separated Ford Fault Codes
Updated Ford DSG-423 Fault Codes
Updated Ford MSG-425 Fault Codes
C2 1/2013 3 - Maint. 3-6, E-4
D 12/2013 4 - Repair 7-4, 7-5
6 - Schem. 6-25, 6-29
REFERENCE EXAMPLES:
Kubota Engine_Section 2_Specifications.
A-6,B-3,C-7_Section 3_Maintenance Procedure.
3-2, 6-4, 9-1_Section 4_Repair Procedure.
Fault Codes_Section 5.
6-35, 6-56, 6-104_Section 6_Schematic Page #.
Electronic Version
Click on any procedure or page number
highlighted in blue to view the update.

S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753
S-60 HC • S-60X • S-60XC
December 2013
iv
REVISION HISTORY, CONTINUED
Revision Date Section Procedure / Schematic Page / Description
REFERENCE EXAMPLES:
Kubota Engine_Section 2_Specifications.
A-6,B-3,C-7_Section 3_Maintenance Procedure.
3-2, 6-4, 9-1_Section 4_Repair Procedure.
Fault Codes_Section 5.
6-35, 6-56, 6-104_Section 6_Schematic Page #.
Electronic Version
Click on any procedure or page number
highlighted in blue to view the update.

Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX
S-60 HC • S-60X • S-60XC
December 2013
Serial Number Legend
INTRODUCTION
v
S60 10 - 12345
PN - 77055
Country of manufacture: USA
This machine complies with:
Model: S-60
Serial number: S6010-12345
Electrical schematic number: E0396
Rated work load (including occupants): 500 lb / 227 kg
Maximum allowable inclination of the chassis:
Air Tires 2 deg / Foam Tires 4.5 deg
Gradeability: 45%
Maximum allowable side force : 150 lb / 670 N
Maximum number of platfrm occupants: 2
Model year: Manufacture date: 04/12/05
2010
Maximum wind speed : 28 mph/ 12.5 m/s
Maximum platform height : 60 ft 2 in/ 18.3 m
Maximum platform reach : 50 ft 4 in/ 15.3 m
Machine unladen weight: 20,736lbs / 9,406kg
Foam Tires add 764 lbs/347 kg to weight
Terex South Dakota
500 Oak Wood Road
PO Box 1150
Watertown, SD 57201
USA
Sequence
number
Model
Model year
Serial label
(located under cover)
Serial number
(stamped on chassis)

S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753
S-60 HC • S-60X • S-60XC
December 2013
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This
manual and the decals on the machine,
use signal words to identify the following:
Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may cause minor or moderate
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may result in property damage.
Be sure to wear protective eye wear and
other protective clothing if the situation
warrants it.
Be aware of potential crushing hazards
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved steel-toed
shoes.
Safety Rules
Section 1 • Safety Rules
Danger
Failure to obey the instructions and safety rules in
this manual, and the appropriate operator's manual
on your machine will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when maintenance
and repair procedures are performed.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
- manufacturer’s instructions and safety rules
- employer’s safety rules and worksite
regulations
- applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.
vi

Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX
S-60 HC • S-60X • S-60XC
December 2013
SAFETY RULES
Section 1 • Safety Rules
Workplace Safety
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an approved fire
extinguisher within easy reach.
Be sure that all tools and working areas
are properly maintained and ready for use.
Keep work surfaces clean and free of
debris that could get into machine components and
cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or straps that
are in good condition and of ample capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins and self-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be environmentally safe.
Be sure that your workshop or work area is
properly ventilated and well lit.
vii

S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753
S-60 HC • S-60X • S-60XC
December 2013
Table of Contents
viii
Introduction
Important Information ................................................................................................... ii
Serial Number Information............................................................................................ ii
Revision History.......................................................................................................... iii
Serial Number Legend ................................................................................................. v
Section 1 Safety Rules
General Safety Rules .................................................................................................. vi
Section 2 Specifications
Machine Specifications .......................................................................................... 2 - 1
Performance Specifications ................................................................................... 2 - 2
Hydraulic Specifications ........................................................................................ 2 - 3
Manifold Component Specifications ....................................................................... 2 - 4
Ford DSG-423 EFI Engine Specifications .............................................................. 2 - 5
Ford MSG-425 EFI Engine Specifications .............................................................. 2 - 6
Deutz D2011L03i Engine Specifications ................................................................. 2 - 7
Deutz TD2011L04i Engine Specifications............................................................... 2 - 9
Perkins 404-22 Engine Specifications .................................................................. 2 - 11
Machine Torque Specifications ..............................................................................2 -12
Trax Torque Specifications .................................................................................. 2 - 13
Hydraulic Hose and Fitting Torque Specifications ................................................ 2 - 14
SAE and Metric Fasteners Torque Charts ............................................................ 2 - 16

Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX
S-60 HC • S-60X • S-60XC
December 2013
TABLE OF CONTENTS
ix
Section 3 Scheduled Maintenance Procedures
Introduction ............................................................................................................ 3 - 1
Pre-Delivery Preparation ........................................................................................ 3 - 3
Maintenance Inspection Report .............................................................................. 3 - 5
Checklist A Procedures
A-1 Inspect the Manuals and Decals .................................................................. 3 - 7
A-2 Perform Pre-operation Inspection ................................................................. 3 - 8
A-3 Perform Function Tests ................................................................................ 3 - 8
A-4 Perform Engine Maintenance ....................................................................... 3 - 9
A-5 Check the High Pressure Hydraulic Filter Condition Indicator ....................... 3 - 9
A-6 Test the Oscillate Axle (if equipped) ........................................................... 3 - 10
A-7 Inspect the Track Components and Fastener Torque,
S-60 TRAX and S-65 TRAX ....................................................................... 3 - 10
A-8 Perform 30 Day Service ............................................................................. 3 - 11
A-9 Check the Track Tension, S-60 TRAX and S-65 TRAX .............................. 3 - 11
A-10 Perform Engine Maintenance - Ford and Perkins Models ........................... 3 - 13
A-11 Inspect the Fuel Filter/Water Separator - Diesel Models ............................. 3 - 13
A-12 Check and Adjust the Engine RPM - Perkins Models ................................. 3 - 15
A-13 Grease the Turntable Rotation Bearing and Rotate Gear ............................ 3 - 16
A-14 Replace the Drive Hub Oil .......................................................................... 3 - 17
A-15 Perform Engine Maintenance - Ford Models ............................................... 3 - 19
A-16 Perform Engine Maintenance - Perkins Models .......................................... 3 - 19

S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753
S-60 HC • S-60X • S-60XC
December 2013
TABLE OF CONTENTS
x
Section 3 Scheduled Maintenance Procedures,continued
Checklist B Procedures
B-1 Inspect the Battery ..................................................................................... 3 - 20
B-2 Inspect the Electrical Wiring ....................................................................... 3 - 21
B-3 Check the Exhaust System ....................................................................... 3 - 22
B-4 Inspect the Engine Air Filter - Ford, Deutz and Perkins Models .................. 3 - 23
B-5 Check the Oil Cooler and Cooling Fins - Deutz Models............................... 3 - 23
B-6 Inspect the Tires, Wheels and Lug Nut Torque,
S-60, S-65, S-60 HC, S-60X and S-60XC ................................................... 3 - 24
B-7 Confirm the Proper Brake Configuration...................................................... 3 - 25
B-8 Check the Drive Hub Oil Level and Fastener Torque .................................. 3 - 25
B-9 Check and Adjust the Engine RPM - Ford and Deutz Models ..................... 3 - 28
B-10 Test the Ground Control Override ............................................................... 3 - 29
B-11 Check the Oscillate Directional Valve Linkage ........................................... 3 - 29
B-12 Test the Platform Self-leveling ................................................................... 3 - 30
B-13 Test the Engine Idle Select ........................................................................ 3 - 30
B-14 Test the Fuel Select Operation - Ford Models ............................................ 3 - 31
B-15 Test the Drive Brakes ................................................................................ 3 - 32
B-16 Test the Drive Speed - Stowed Position ..................................................... 3 - 32
B-17 Test the Drive Speed - Raised or Extended Position .................................. 3 - 33
B-18 Test the Alarm Package - Optional Equipment ........................................... 3 - 34
B-19 Perform Hydraulic Oil Analysis ................................................................... 3 - 35
B-20 Inspect the Fuel and Hydraulic Tank Cap Venting Systems ....................... 3 - 35
B-21 Replace the Fuel Filter Element - Perkins Models ...................................... 3 - 36
B-22 Inspect the Boom Extend/Retract Cables ................................................... 3 - 38
B-23 Perform Engine Maintenance - Deutz Models ............................................. 3 - 39
B-24 Perform Engine Maintenance - Ford Models ............................................... 3 - 40
B-25 Replace the Engine Air Filter Element - Ford Models ................................. 3 - 40
B-26 Perform Engine Maintenance - Perkins Models .......................................... 3 - 41

Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX
S-60 HC • S-60X • S-60XC
December 2013
Section 3 Scheduled Maintenance Procedures,continued
Checklist C Procedures
C-1 Perform Engine Maintenance - Deutz Models ............................................. 3 - 42
C-2 Grease the Platform Overload Mechanism (if equipped),
S-60, S-65, S-60 TRAX and S-65 TRAX .................................................... 3 - 42
C-3 Test the Platform Overload System, S-60 and S-65 (if equipped),
S-60, S-65, S-60 TRAX and S-65 TRAX .................................................... 3 - 43
C-4 Test the Platform Load Sense System, S60 HC ........................................ 3 - 46
C-5 Replace the Fuel Filter/Water Separator Element - Perkins Models ............ 3 - 48
C-6 Replace the Engine Air Filter Element - Deutz and Perkins Models ............ 3 - 50
C-7 Check the Safety Envelope Limit Switches and Angle Sensor,
S-60X and S-60XC ..................................................................................... 3 - 50
C-8 Perform Engine Maintenance - Perkins Models .......................................... 3 - 53
C-9 Perform Engine Maintenance - Ford Models ............................................... 3 - 53
Checklist D Procedures
D-1 Check the Boom Wear Pads ...................................................................... 3 - 54
D-2 Check the Turntable Rotation Bearing Bolts ............................................... 3 - 55
D-3 Inspect for Turntable Bearing Wear ............................................................ 3 - 56
D-4 Replace the Drive Hub Oil .......................................................................... 3 - 57
D-5 Check the Free-wheel Configuration ........................................................... 3 - 59
D-6 Replace the Hydraulic Filters ...................................................................... 3 - 61
D-7 Perform Engine Maintenance - Deutz Models ............................................. 3 - 63
Checklist E Procedures
E-1 Test or Replace the Hydraulic Oil ............................................................... 3 - 64
E-2 Perform Engine Maintenance - Deutz Models ............................................. 3 - 66
E-3 Perform Engine Maintenance - Deutz Models ............................................. 3 - 66
E-4 Replace the Boom Extend/Retract Cables.................................................. 3 - 67
xi
TABLE OF CONTENTS

S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753
S-60 HC • S-60X • S-60XC
December 2013
Section 4 Repair Procedures
Introduction ............................................................................................................ 4 - 1
Platform Controls
1-1 ALC-500 Circuit Board .................................................................................. 4 - 2
1-2 Joysticks ..................................................................................................... 4 - 3
Platform Components
2-1 Platform Leveling Slave Cylinder .................................................................. 4 - 9
2-2 Platform Rotator ......................................................................................... 4 - 10
2-3 Platform Overload System, S-60, S-65, S-60 TRAX and
S-65 TRAX (if equipped) ............................................................................. 4 - 12
2-4 Platform Load Sense System, S-60 HC ..................................................... 4 - 14
Jib Boom Components, S-65 and S-65 TRAX
3-1 Jib Boom .................................................................................................... 4 - 18
3-2 Jib Boom Lift Cylinder ................................................................................ 4 - 19
Boom Components
4-1 Cable Track ................................................................................................ 4 - 20
4-2 Boom ......................................................................................................... 4 - 25
4-3 Boom Lift Cylinder ...................................................................................... 4 - 28
4-4 Boom Extension Cylinder ........................................................................... 4 - 29
4-5 Boom Extend/Retract Cables ..................................................................... 4 - 32
4-6 Platform Leveling Master Cylinder .............................................................. 4 - 35
4-7 Primary Boom Angle Sensor - S-60X and S-60XC ..................................... 4 - 36
Engines
5-1 RPM Adjustment - Ford and Deutz Models ................................................ 4 - 37
5-2 RPM Adjustment - Perkins Models ............................................................. 4 - 37
5-3 Flex Plate................................................................................................... 4 - 37
5-4 Engine Fault Codes - Ford Models ............................................................. 4 - 42
xii
TABLE OF CONTENTS

Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX
S-60 HC • S-60X • S-60XC
December 2013
TABLE OF CONTENTS
Section 4 Repair Procedures, continued
Hydraulic Pumps
6-1 Function Pump ........................................................................................... 4 - 43
6-2 Drive Pump ................................................................................................ 4 - 44
Manifolds
7-1 Function Manifold Components .................................................................. 4 - 46
7-2 Valve Adjustments - Function Manifold ...................................................... 4 - 49
7-3 Jib Boom / Platform Rotate Manifold Components ..................................... 4 - 50
7-4 Brake/Two-speed Manifold Components (to SN 25201) .............................. 4 - 51
7-5 Brake/Two-speed Manifold Components (from SN 25202) .......................... 4 - 52
7-6 Turntable Rotation Manifold Components ................................................... 4 - 53
7-7 Oscillate Directional Valve Components ..................................................... 4 - 54
7-8 Valve Adjustments - Oscillate Relief Valve ................................................ 4 - 56
7-9 Drive Oil Diverter Manifold (welder option) .................................................. 4 - 57
7-10 Traction Manifold Components, 2WD ......................................................... 4 - 58
7-11 Valve Adjustments, 2WD Traction Manifold ............................................... 4 - 59
7-12 Traction Manifold Components, 4WD (from SN 21001 to 21231) ................ 4 - 60
7-13 Traction Manifold Components, 4WD (after SN 21231) ............................... 4 - 62
7-14 Valve Adjustments, 4WD Traction Manifold ............................................... 4 - 64
7-15 Hydraulic Generator Manifold Components, 3kW (after SN 21396) ............. 4 - 65
7-16 Valve Coils ................................................................................................. 4 - 66
Turntable Rotation Components
8-1 Turntable Rotation Assembly ..................................................................... 4 - 68
Axle Components
9-1 Oscillate Axle Cylinders ............................................................................. 4 - 70
Track Components
10-1 Track Assembly, S-60 TRAX and S-65 TRAX ............................................ 4 - 71
xiii

TABLE OF CONTENTS
Section 5 Fault Codes
Introduction ............................................................................................................ 5 - 1
Fault Codes - Control System ................................................................................ 5 - 2
Fault Codes - Ford DSG-423 EFI Engine ............................................................... 5 - 8
Fault Codes - Ford MSG-425 EFI Engine ............................................................. 5 - 15
Fault Codes - Platform Load Sense System, S-60 HC ......................................... 5 - 21
Section 6 Schematics
Introduction ............................................................................................................ 6 - 1
Electrical Symbols Legend .................................................................................... 6 - 2
Hydraulic Symbols Legend .................................................................................... 6 - 3
Limit Switch Location Legend ................................................................................ 6 - 4
Ford Engine Relay Layout ...................................................................................... 6 - 5
Ford DSG-423 Engine Wire Harness ...................................................................... 6 - 8
Ford MSG-425 Engine Wire Harness ..................................................................... 6 - 9
Electrical Schematic, Options (All Models) ............................................................6 -12
Wiring Diagram, Belt Driven Generator ................................................................. 6 - 13
Wiring Diagram, 3kW Hydraulic Generator ........................................................... 6 - 16
Wiring Diagram, 12kW Hydraulic Generator - Welder Option ................................ 6 - 17
Electrical Schematic, 12kW Hydraulic Generator - Welder Option ........................ 6 - 20
Hydraulic Schematic, 12kW Hydraulic Generator - Welder Option ........................ 6 - 21
Hydraulic Schematic, 2WD Models (from SN 21001 to 21396) ............................. 6 - 24
Hydraulic Schematic, 2WD Models (after SN 21396) ........................................... 6 - 25
Hydraulic Schematic, 4WD Models (from SN 21001 to 21396) ............................. 6 - 28
Hydraulic Schematic, 4WD Models (after SN 21396) ........................................... 6 - 29
xiv

Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX
S-60 HC • S-60X • S-60XC
December 2013
TABLE OF CONTENTS
xv
Section 6 Schematics, continued
Electrical Schematics - ANSI/CSA
Electrical Schematic, S-65 Ford Engine Models (ANSI / CSA) ............................ 6 - 32
Ground Control Box Terminal Strip Wiring Diagram, S-65
Ford Engine Models (ANSI / CSA) ............................................................. 6 - 36
Ground Control Box Switch Panel Wiring Diagram, S-65
Ford Engine Models (ANSI / CSA) ............................................................. 6 - 37
Platform Control Box Wiring Diagram, S-65
Ford Engine Models (ANSI/CSA) ............................................................... 6 - 40
Platform Control Box Switch Panel Wiring Diagram, S-65
Ford Engine Models (ANSI / CSA) ............................................................. 6 - 41
Electrical Schematic, S-65/S60 TRAX/S65 TRAX
Deutz D2011L03i Models (ANSI / CSA)...................................................... 6 - 44
Electrical Schematic, S-65/S60 TRAX/S65 TRAX
Deutz TD2011L04i Models (ANSI / CSA) ................................................... 6 - 48
Ground Control Box Terminal Strip Wiring Diagram, S-65/S60 TRAX/S65 TRAX
Deutz Engine Models (ANSI / CSA) ........................................................... 6 - 52
Ground Control Box Switch Panel Wiring Diagram, S-65/S60 TRAX/S65 TRAX
Deutz Engine Models (ANSI / CSA) ........................................................... 6 - 53
Platform Control Box Wiring Diagram, S-65/S60 TRAX/S65 TRAX
Deutz Engine Models (ANSI / CSA) ........................................................... 6 - 56
Platform Control Box Switch Panel Wiring Diagram, S-65/S60 TRAX/S65 TRAX
Deutz Engine Models (ANSI / CSA) ........................................................... 6 - 57
Electrical Schematic, S-65/S60 TRAX/S65 TRAX
Perkins Engine Models (ANSI / CSA) ........................................................ 6 - 60
Ground Control Box Terminal Strip Wiring Diagram, S-65/S60 TRAX/S65 TRAX
Perkins Engine Models (ANSI / CSA) ........................................................ 6 - 64
Ground Control Box Switch Panel Wiring Diagram, S-65/S60 TRAX/S65 TRAX
Perkins Engine Models (ANSI / CSA) ........................................................ 6 - 65
Platform Control Box Wiring Diagram, S-65/S60 TRAX/S65 TRAX
Perkins Engine Models (ANSI / CSA) ........................................................ 6 - 68
Platform Control Box Switch Panel Wiring Diagram, S-65/S60 TRAX/S65 TRAX
Perkins Engine Models (ANSI / CSA) ........................................................ 6 - 69

S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753
S-60 HC • S-60X • S-60XC
December 2013
TABLE OF CONTENTS
xvi
Section 6 Schematics, continued
Electrical Schematics - ANSI/CSA
Electrical Schematic, S-60X and S-60XC
Ford Engine Models (ANSI/CSA) ............................................................... 6 - 72
Ground Control Box Terminal Strip Wiring Diagram, S-60X and S-60XC
Ford Engine Models (ANSI/CSA) ............................................................... 6 - 76
Ground Control Box Switch Panel Wiring Diagram, S-60X and S-60XC
Ford Engine Models (ANSI/CSA) ............................................................... 6 - 77
Platform Control Box Wiring Diagram, S-60X and S-60XC
Ford Engine Models (ANSI/CSA) ............................................................... 6 - 80
Platform Control Box Switch Panel Wiring Diagram, S-60X and S-60XC
Ford Engine Models (ANSI/CSA) ............................................................... 6 - 81
Electrical Schematic, S-60X and S-60XC
Deutz D2011L03i Models (ANSI/CSA) ........................................................ 6 - 84
Electrical Schematic, S-60X and S-60XC
Deutz TD2011L04i Models (ANSI/CSA)...................................................... 6 - 88
Ground Control Box Terminal Strip Wiring Diagram, S-60X and S-60XC
Deutz Engine Models (ANSI/CSA) ............................................................. 6 - 92
Ground Control Box Switch Panel Wiring Diagram, S-60X and S-60XC
Deutz Engine Models (ANSI/CSA) ............................................................. 6 - 93
Platform Control Box Wiring Diagram, S-60X and S-60XC
Deutz Engine Models (ANSI/CSA) ............................................................. 6 - 96
Platform Control Box Switch Panel Wiring Diagram, S-60X and S-60XC
Deutz Engine Models (ANSI/CSA) ............................................................. 6 - 97
Electrical Schematic, S-60X and S-60XC
Perkins Engine Models (ANSI/CSA) .......................................................... 6 - 100
Ground Control Box Terminal Strip Wiring Diagram, S-60X and S-60XC
Perkins Engine Models (ANSI/CSA) .......................................................... 6 - 104
Ground Control Box Switch Panel Wiring Diagram, S-60X and S-60XC
Perkins Engine Models (ANSI/CSA) .......................................................... 6 - 105
Platform Control Box Wiring Diagram, S-60X and S-60XC
Perkins Engine Models (ANSI/CSA) .......................................................... 6 - 108
Platform Control Box Switch Panel Wiring Diagram, S-60X and S-60XC
Perkins Engine Models (ANSI/CSA) .......................................................... 6 - 109

Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX
S-60 HC • S-60X • S-60XC
December 2013
TABLE OF CONTENTS
xvii
Section 6 Schematics, continued
Electrical Schematics - CE
Electrical Schematic, S-60/S-65
Ford Engine Models (CE) (from SN 21001 to 22516) .................................6 - 112
Electrical Schematic, S-60/S-65
Ford Engine Models (CE) ( after SN 22516) ............................................... 6 - 116
Ground Control Box Terminal Strip Wiring Diagram, S-60/S-65
Ford Engine Models (CE) (from SN 21001 to 22516) .................................6 - 120
Ground Control Box Terminal Strip Wiring Diagram, S-60/S-65
Ford Engine Models, (CE) (after SN 22516) ............................................... 6 - 121
Ground Control Box Switch Panel Wiring Diagram, S-60/S-65
Ford Engine Models (CE) .......................................................................... 6 - 124
Platform Control Box Wiring Diagram, S-60/S-65
Ford Engine Models (CE) .......................................................................... 6 - 125
Platform Control Box Switch Panel Wiring Diagram, S-60/S-65
Ford Engine Models (CE) .......................................................................... 6 - 128
Electrical Schematic, S-60/S-65/S60 TRAX/S65 TRAX
Deutz D2011L03i Models (CE) .................................................................. 6 - 130
Electrical Schematic, S-60/S-65/S60 TRAX/S65 TRAX
Deutz TD2011L04i Models (CE) ................................................................6 - 134
Ground Control Box Terminal Strip Wiring Diagram, S-60/S-65
S60 TRAX/S65 TRAX Deutz Engine Models (CE) ..................................... 6 - 138
Ground Control Box Switch Panel Wiring Diagram, S-60/S-65
S60 TRAX/S65 TRAX Deutz Engine Models (CE) ..................................... 6 - 139
Platform Control Box Wiring Diagram, S-60/S-65
S60 TRAX/S65 TRAX Deutz Engine Models (CE) ..................................... 6 - 142
Platform Control Box Switch Panel Wiring Diagram, S-60/S-65
S60 TRAX/S65 TRAX Deutz Engine Models (CE) ..................................... 6 - 143

S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753
S-60 HC • S-60X • S-60XC
December 2013
Section 6 Schematics, continued
Electrical Schematics - CE
Electrical Schematic, S-60/S-65/S60 TRAX/S65 TRAX
Perkins Engine Models (CE) ..................................................................... 6 - 146
Ground Control Box Terminal Strip Wiring Diagram, S-60/S-65
S60 TRAX/S65 TRAX Perkins Engine Models (CE) ..................................6 - 150
Ground Control Box Switch Panel Wiring Diagram, S-60/S-65
S60 TRAX/S65 TRAX Perkins Engine Models (CE) ..................................6 - 151
Platform Control Box Wiring Diagram, S-60/S-65
S60 TRAX/S65 TRAX Perkins Engine Models (CE) ..................................6 - 154
Platform Control Box Switch Panel Wiring Diagram, S-60/S-65
S60 TRAX/S65 TRAX Perkins Engine Models (CE) ..................................6 - 155
Electrical Schematic, S-60 HC (CE).................................................................... 6 - 158
Chassis Wiring Diagram, S-60 HC (CE) .............................................................. 6 - 159
Ground Control Box Terminal Strip Wiring Diagram, S-60 HC
(CE) (from SN 21001 to 21287) ................................................................ 6 - 162
Ground Control Box Terminal Strip Wiring Diagram, S-60 HC
(CE) (after SN 21287) ................................................................................ 6 - 163
Platform Control Box Wiring Diagram, S-60 HC (CE) ........................................... 6 - 166
Electrical Schematics - AS, From SN 21001 to 21629
Electrical Schematic, S-60/S-65
Ford Engine Models (AS) ( from SN 21001 to 21629) ................................ 6 - 168
Ground Control Box Terminal Strip Wiring Diagram, S-60/S-65
Ford Engine Models (AS) (from SN 21001 to 21629) ................................. 6 - 172
Ground Control Box Switch Panel Wiring Diagram, S-60/S-65
Ford Engine Models (AS) (from SN 21001 to 21629) ................................. 6 - 173
Platform Control Box Wiring Diagram, S-60/S-65
Ford Engine Models (AS) (from SN 21001 to 21629) ................................. 6 - 176
Platform Control Box Switch Panel Wiring Diagram, S-60/S-65
Ford Engine Models (AS) (from SN 21001 to 21629) ................................. 6 - 177
TABLE OF CONTENTS
xviii

Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX
S-60 HC • S-60X • S-60XC
December 2013
TABLE OF CONTENTS
Section 6 Schematics, continued
AS, From SN 21001 to 21629
Electrical Schematic, S-60/S-65/S60 TRAX/S65 TRAX
Deutz D2011L03i Models (AS) (from SN 21001 to 21629) ......................... 6 - 180
Electrical Schematic, S-60/S-65/S60 TRAX/S65 TRAX
Deutz TD2011L04i Models (AS) (from SN 21001 to 21629) ....................... 6 - 184
Ground Control Box Terminal Strip Wiring Diagram, S-60/S-65
S60 TRAX/S65 TRAX Deutz Engine Models
(AS) (from SN 21001 to 21629) .................................................................6 - 188
Ground Control Box Switch Panel Wiring Diagram, S-60/S-65
S60 TRAX/S65 TRAX Deutz Engine Models
(AS) (from SN 21001 to 21629) .................................................................6 - 189
Platform Control Box Wiring Diagram, S-60/S-65
S60 TRAX/S65 TRAX Deutz Engine Models
(AS) (from SN 21001 to 21629) .................................................................6 - 192
Platform Control Box Switch Panel Wiring Diagram, S-60/S-65
S60 TRAX/S65 TRAX Deutz Engine Models
(AS) (from SN 21001 to 21629) .................................................................6 - 193
Electrical Schematic, S-60/S-65/S60 TRAX/S65 TRAX
Perkins Engine Models (AS) (from SN 21001 to 21629) ............................ 6 - 196
Ground Control Box Terminal Strip Wiring Diagram, S-60/S-65
S60 TRAX/S65 TRAX Perkins Engine Models
(AS) (from SN 21001 to 21629) .................................................................6 - 200
Ground Control Box Switch Panel Wiring Diagram, S-60/S-65
S60 TRAX/S65 TRAX
Perkins Engine Models (AS) (from SN 21001 to 21629) ............................ 6 - 201
Platform Control Box Wiring Diagram, S-60/S-65
S60 TRAX/S65 TRAX Perkins Engine Models
(AS) (from SN 21001 to 21629) .................................................................6 - 204
Platform Control Box Switch Panel Wiring Diagram, S-60/S-65
S60 TRAX/S65 TRAX Perkins Engine Models
(AS) (from SN 21001 to 21629) .................................................................6 - 205
xviiii

S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753
S-60 HC • S-60X • S-60XC
December 2013
TABLE OF CONTENTS
Section 6 Schematics, continued
Electrical Schematics - AS, After SN 21629
Electrical Schematic, S-60/S-65
Ford Engine Models (AS) (from SN 21630 to 22516) ................................. 6 - 208
Electrical Schematic, S-60/S-65
Ford Engine Models (AS) (after SN 22516) ................................................6 - 212
Ground Control Box Terminal Strip Wiring Diagram, S-60/S-65
Ford Engine Models (AS) (from SN 21630 to 22516) ................................. 6 - 216
Ground Control Box Terminal Strip Wiring Diagram, S-60/S-65
Ford Engine Models (AS) (after SN 22516)) ............................................... 6 - 217
Ground Control Box Switch Panel Wiring Diagram, S-60/S-65
Ford Engine Models (AS) (after SN 21629) ................................................6 - 220
Platform Control Box Wiring Diagram, S-60/S-65
Ford Engine Models (AS) (after SN 21629) ................................................6 - 221
Platform Control Box Switch Panel Wiring Diagram, S-60/S-65
Ford Engine Models (AS) (after SN 21629) ................................................6 - 224
Electrical Schematic, S-60/S-65/S60 TRAX/S65 TRAX
Deutz D2011L03i Models (AS) (after SN 21629) ........................................ 6 - 226
Electrical Schematic, S-60/S-65/S60 TRAX/S65 TRAX
Deutz TD2011L04i Models (AS) (after SN 21629) ...................................... 6 - 230
Ground Control Box Terminal Strip Wiring Diagram, S-60/S-65
S60 TRAX/S65 TRAX Deutz Engine Models (AS) (after SN 21629) .......... 6 - 234
Ground Control Box Switch Panel Wiring Diagram, S-60/S-65
S60 TRAX/S65 TRAX Deutz Engine Models (AS) (after SN 21629) .......... 6 - 235
Platform Control Box Wiring Diagram, S-60/S-65/S60 TRAX/S65 TRAX
Deutz Engine Models (AS) (after SN 21629) ..............................................6 - 238
Platform Control Box Switch Panel Wiring Diagram, S-60/S-65
S60 TRAX/S65 TRAX Deutz Engine Models (AS) (after SN 21629) .......... 6 - 239
xx