Genlilin B110/05 User manual

9- RIGHTS RESERVED
Rights reserved with regards the “Instruction Manual” remain with the Manufacturer. No parts of the present manual, in full or in part, may be
copied and/or passed on in any way, without written authorisation from the Manufacturer. All the brands mentioned belong to the respective
owners.
10- INTENDED USE
FIELD OF OPERATION
PLACE OF OPERATION
Interior locations with sufficient lighting, ventilation, with temperature and air humidity values as per details provided
in , in compliance with legislation governing health and safety in the work place in force in the country of
usage. The appliance must rest on a surface that ensures the appliance is stable with respect to its weight and
overall dimensions .
Paragraph 2
(see Paragraph 2)
WARNING! THE APPLIANCE MUST BE KEPT OUT OF REACH OF CHILDREN.
INTENDED USE Compressing air (no oil) to be used with suitable pneumatic utensils according to current legislation in force (E.g.
blowing, pumping, washing, veneering and sandblasting, etc...).
OPERATORS
AUTHORISED USE An authorised operator with professional, technical skills as described in .Paragraph 6
Industrial, handicraft and civil.
12- TRANSPORTATION AND MOVEMENT OF THE APPLIANCE
13- PACKAGING
The machine is packed by the Manufacturer on a pallet, fixed with straps and covered by a cardboard box and can only be moved using a fork lift
truck or a transpallet. The pack contains 1 compressor and 1 instructions manual.
14- UNPACKING
Once the package has been placed on the floor on a flat surface which ensures stability, proceed with unpacking; remove the appliance from its
packaging as per the instructions provided in .Paragraph 12
16- STORAGE
15- LOCATION
The appliance must be placed in a work place which satisfies the characteristics described in ; it must be placed on
a flat surface which ensures stability with regards to overall dimensions and weight .
Paragraph 10
(see Paragraph 2)
17- ELECTRICAL CONNECTION
The machine can be connected to the mains electrical supply by plugging the power cable into the
special socket.
(FIG. 1 - Ref. 7)
THE POWER SUPPLY NETWORK TO WHICH THE APPLIANCE IS CONNECTED MUST CONFORM TO THE LEGISLATION CURRENTLY IN FORCE IN THE COUNTRY
OF USAGE, CONFORM TO THE TECHNICAL SPECIFICATIONS PROVIDED IN PARAGRAPH 2 AND BE EQUIPPED WITH A SUITABLE “PLANT EARTHING”SYSTEM
ALL MATERIALS USED FOR ELECTRICAL CONNECTION MUST BE SUITED TO THE INTENDED USAGE, LABELLED WITH “CE”IF SUBJECT TO THE LOW VOLTAGE
DIRECTIVE 2006/95/CE AND CONFORM TO THE REQUIREMENTS AS SPECIFIED IN THE LEGISLATION CURRENTLY IN FORCE IN THE COUNTRY OF APPLIANCE
USAGE.
DISREGARD FOR THE ABOVE DESCRIBED WARNINGS MAY LEAD TO IRREPERABLE DAMAGE TO THE APPLIANCE ELECTRICAL SYSTEM AND SUBSEQUENTLY
WARRANTY EXPIRY.
THE MANUFACTURER DECLINES ANY RESPONSIBILITY FOR FAULTS OR ANOMOLIES WITH APPLIANCE OPERATION CAUSED BY ELECTRICAL POWER SURGES
IN ADDITION TO TOLERANCES BY THE SUPPLY ENTITY (VOLTAGE ± 10%, FREQUENCY ± 2%).
IN ORDER TO ENSURE A SAFE WORKING ENVIRONMENT FOR AUTHORISED OPERATORS, WE RECOMMEND PLACING THE APPLIANCE AT A MINIMUM
DISTANCE OF 1 m FROM OTHER OBJECTS/ENTITIES.
WHERE NECESSARY, CONNECT THE APPLIANCE EXCLUSIVELY TO THE ELECTRICAL SUPPLY GENERATOR WITH POWER GRTEATER THAN THE INSTALLED
ELECTRICAL POWER (SEE PARAGRAPH 2), IN ORDER TO SUPPORT THE POWER-DRAW AT START-UP.
3- CE DECLARATION OF CONFORMITY
The Manufacturer declares that the compressors B110/05
4- CE LABEL
The CE marking certifies the compliance of the machine with the essential health and safety requirements established by the product Directives
applied. It takes the form of a polyester sticker, with a black thermal transfer mould, which are applied on the motor frame .(FIG. 2)
5- IMPORTANCE OF THE MANUAL
The “Instruction Manual” was compiled according to the instructions as specified in , in order to guarantee
easy and correct understanding of subjects relevant to operators authorised to use and oversee maintenance of the appliance in question.
Should operators find errors, please do not send incorrect personal interpretations/amendments that may threaten safety, rather, we advise
you immediately request the Manufacturer send the correct explanations or further details. The “Instruction Manual” must be accessible by
authorised operators at all times and must be always be kept in a safe place within close proximity of the appliance.
Machinery Directive 2006/42/CE
BEFORE USING THE APPLIANCE IN QUESTION, AUTHORISED USERS MUST READ AND UNDERSTAND THE PRESENT INSTRUCTION MANUAL IN ITS ENTIRETY.
THE MANUFACTURER DECLINES ANY RESPONSIBILITY FOR DAMAGE TO PERSONS, ANIMALS AND OBJECTS CAUSED BY INOBSERVATION OF REGULATIONS
AND WARNINGS DESCRIBED IN THE PRESENT INSTRUCTION MANUAL.
THE PRESENT INSTRUCTION MANUAL COMPLIES WITH TECHNICAL PROVISIONS AT THE TIME OF PURCHASE OF THE APPLIANCE AND CANNOT BE
CONSIDERED INCORRECT IN THE INSTANCE WHERE NEW EXPERIMENTATION RESULTS IN UPDATES OF SUCH TECHNICAL PROVISIONS.
IN THE INSTANCE WHERE THE INSTRUCTION MANUAL IS LOST OR DAMAGED, RERQUEST A COPY FROM THE MANUFACTURER OR THE AUTHORISED
SUPPLIER, SPECIFYING THE APPLIANCE MODEL AND THE EDITION NUMBER PROVIDED WITHIN THE TITLE.
Conform to the conditions as specified in the following Directives:
And additionally that the following norms have been incorporated
Person authorised to compose
the technical documentation:
2006/42/CE, 2004/108/CE, 2006/95/CE,
97/23/CE (Art.3.3).
EN 60204-1:2006, EN ISO 12100-1-2:2003, EN 1012-1:1996,
13857:2008, EN ISO 3744:2009.
01/01/2010
EN ISO
Gentilin Giuseppe
Gentilin Giampaolo
GENTILIN SRL
Via delle Tezze, 20/22 - 36070 Trissino (VI) ITALY
(Administrator)
6- RECIPIENTS
This “Instruction Manual” is aimed exclusively at operators authorised to carry out operations according to specific technical skills
necessitated for the operation type. The below described symbols appear at the beginning of paragraphs in order to indicate the identity of
operators affected by the subject described.
AUTHORISED OPERATORS MUST ONLY CARRY OUT OPERATIONS FOR WHICH THEY ARE QUALIFIED.
BEFORE CARRYING OUT ANY OPERATIONS, AUTHORISED OPERATORS MUST POSSESS ADEQUATE PSHYCHO-PHYSICAL CAPABILITES IN ORDER TO ALWAYS
ENSURE SAFETY.
ASSIGNED OPERATOR:
MECCHANICAL/PNEUMATIC MAINTENANCE PERSON:
ELECTRICAL MAINTENANCE:
PERSON IN CHARGE:
MANUFACTURER’S TECHNICIAN:
an operator over the age of 18 (private user or employee) and, who, in compliance with current legislation on health
and safety in the work place in force within the country of usage, is capable of exclusively activating, using and deactivating the appliance
whilst completely complying with the instructions presently provided, whilst using the dedicated personal safety device items.
a qualified technician, capable of carrying out exclusive interventions on
mechanical/pneumatic parts in order to oversee the regulation, maintenance and/or repairs even with protective devices disabled in
complete compliance with the instructions presently provided or with any other specific document supplied by the Manufacturer, whilst
using the dedicated personal safety device items.
a qualified technician, capable of carrying out exclusive interventions on electrical devices in order to oversee
the regulation, maintenance and/or repairs even where an electric supply is present and even with protective devices disabled in
complete compliance with the instructions presently provided or with any other specific document supplied by the Manufacturer, whilst
using the dedicated personal safety device items.
a qualified technician offered by the Manufacturer and/or Supplier authorised to provide required technical
assistance, standard and extraordinary maintenance interventions and/or operations which are not presently included which
necessitate specialist knowledge of the appliance, whilst using the dedicated personal safety device items.
A person who, depending on his professional skills and within the limits of the hierarchic and functional powers
appropriate to the nature of the task he has been appointed to perform, supervises work activities and assures the Directives he
receives are implemented, checking the correct performance of the workers and exercising a functional power of initiative.
THE PRESENT INSTRUCTION MANUAL MUST BE PASSED OVER IN THE INSTANCE WHERE THE APPLINACE IS HANDED OVER TO ANOTHER USER.
18- AIR PIPE (EXTENSION) AND UTENSILS CONNECTION
1) Connect the utensil to the air pipe (extension);
Connect the air pipe (extension) to the appliance air outlet spigot
2) (FIG. 1 - Ref. 11).
THE MANUFACTURER DECLINES ANY RESPONSIBILITY FOR DAMAGE TO PERSONS, ANIMALS AND OBJECTS CAUSED BY THE INOBSERVATION OF THE
ABOVE DESCRIBED WARNINGS.
AIR PIPES (EXTENSION), CONNECTIONS AND UTENSILS WHICH CONFORM TO THE MANUFACTURER’S INSTRUCTION MANUALS MUST BE USED.
THE USE OF UNSUITABLE AIR PIPES (EXTENSIONS), CONNECTIONS AND UTENSILS AND/OR THOSE WHICH DO NOT COMPLY WITH LEGILATION CURRENTLY
IN FORCE IS STRICTLY FORBIDDEN.
In the instance where the appliance is not to be used for an extended period of time, it must be stored in a safe place, with
suitable temperature and air humidity values, where it is protected from dust. Before storing the appliance, we recommend
draining moisture from the air tank .(FIG. 1 - Ref. 14)
THE PRESENT INSTRUCTION MANUAL FORMS AN INTEGRAL PART OF THE APPLIANCE AND MUST BE KEPT FOR FUTURE REFERENCE AND UP UNTIL THE END
OF APPLIANCE LIFE. IT MUST ALWAYS BE ACCESSIBLE TO AUTHORISED OPERATORS AND IT MUST BE SAFELY STORED AND KEPT WITHIN CLOSE PROXIMITY
OF THE APPLIANCE ITSELF.
2- TECHNICAL SPECIFICATIONS
V / Hz
bar
°C / %
kW
l / min
rpm
litri
kg
mm
dB
The machine can be carried by an operator using the handle .(FIG. 3 - Ref. 1)
THE MACHINE MUST BE MOVED BY AN OPERATOR IN OBSERVANCE OF THE REGULATIONS GOVERNING THE "MANUAL HANDLING OF LOADS" IN ORDER TO
PREVENT UNFAVOURABLE ERGONOMIC CONDITIONS THAT COULD CAUSE BACK INJURY.
7- STATUS “APPLIANCE OFF”
Before carrying out any type of maintenance and/or regulation operation on the appliance, you must:
Shut off the power supply ensuring that the “ ” switch is in the “OFF (O)” position
Unplug the power cable from the plug located near the appliance;
Empty the tank (no pressure).3)
1) (FIG. 1 - Ref. 3)
2) (FIG. 1 - Ref. 7)
(FIG. 1 - Ref. 14)
ON (I) -OFF (0) ;
4) VALIDITY: the warranty is valid if the buyer notifies the manufacturer of any lack of conformity within 2 months from the date on which the lack
was detected. The above mentioned notification must necessarily be accompanied by a regular proof of purchase (till receipt or invoice).
5) EXPIRY:
6) RESPONSIBILITY:
7) FEES:
the warranty expires in the instance where the Acquirer uses the appliance in an inappropriate and/or in such a way that goes against
the details in the “Instruction Manual” supplied by the Manufacturer, or in the instance where the defect is owing to the inexperience of the
Acquirer or an accident.
the Manufacturer is exempt from all responsibility from harm caused to the Acquirer in terms of lack of or reduced
performance owing to conformity defects.
the fees relative to the work force and materials necessary to restore the appliance are charged to the Manufacturer. The fees and
delivery methods are to be agreed upon with the Authorised Supplier.
8- WARRANTY
1) WARRANTY DECLARATION:
2) ACQUIRER:
3) TERMS:
the Manufacturer guarantees the Acquirer, the replacement, repair and intervention relative to all appliances, where
the aforementioned display conformity defects which comprise correct usage and operation, only where such defects are owing to the fault of
the Manufacturer. The Manufacturer reserves the right to adopt the best solution in order to restore appliance conformity within a
reasonable amount of time.
the Acquirer is defined as a “consumer” where the purchase was made by a physical person and where the appliance is not to be
used for commercial or professional purposes;
The Acquirer is defined as a “professional or company” where the purchase was made by a professional or company who aims to use the
appliance for commercial or professional purposes.
the Manufacturer is responsible where the defect of conformity is discovered within the following time frame from the purchase date:
24 months where the purchase was made by a “consumer” as described under point 2);
12 months where the purchase was made by a “professional or company” as described under point 2).
GENTILIN SRL
Via delle Tezze, 20/22 - 36070 Trissino (VI) ITALY
Tel. [phone] - Fax [phone]
[email protected] - www.gentilin.it
COMPRESSOR B110
MOD. B110/05
FIG. 3
Right side
1
(cont.)
11- INCORRECT USE
The appliance was designed and manufactured exclusively for the aim as described in ; in order to ensure the safety of authorised
operators and appliance efficiency at all times, any other use is completely forbidden.
Paragraph 10
DANGER OF BURNS UPON ACCIDENTAL CONTACT WITH SINGLE-CYCLINDER PUMPING ASSEMBLY AND ELECTRTIC MOTOR. WARNING –RESIDUAL RISK
(SEE PARAGRAPH 22).
IT IS COMPLETELY FORBIDDEN TO OPERATE THE APPLIANCE IN ENVIRONMENTS PRONE TO EXPLOSIONS AND/OR WHERE COMBUSTIBLE SUBSTANCES ARE
PRESENT (E.G. WOOD GRAINS, FLOUR, SUGAR AND GRANULES).
THE MACHINE MUST BE USED IN COMPLIANCE WITH LEGISLATION GOVERNING EMISSIONS (NOISE) IN FORCE IN THE COUNTRY OF USE.
DURING USE, ENSURE THAT UNAUTHORISED PERSONS DO NOT COME WITHIN PROXIMITY OF THE APPLIANCE.
THE APPLIANCE MUST BE KEPT OUT OF THE REACH OF CHILDREN.
IT IS STRICTLY FORBIDDEN TO USE THE MACHINE OUTDOORS.
INCORRECT USE OF THE APPLIANCE OR USE WHICH DIFFERS FROM THAT SPECIFIED IN PARAGRAPH 10 IS FORBIDDEN.
THE USE OF UNSUITABLE AIR PIPES (EXTENSIONS), CONNECTIONS AND UTENSILS OR THOSE WHICH DO NOT CONFORM WITH CURRENT LEGISLATION IN
FORCE ARE COMPLETELY FORBIDDEN.
IT IS FORBIDDEN TO LIFT THE APPLIANCE WITH CRANES AND/OR LIFTING DEVICES.
IT IS FORBIDDEN TO DIRECT COMPRESSED AIR JETS AT PERSONS AND/OR ANIMALS.
IT IS FORBIDDEN TO USE THE APPLIANCE TO MOVE AND/OR LIFT PERSONS, ANIMALS OR OBJECTS.
IT IS FORBIDDEN TO MOUNT THE APPLIANCE.
IT IS FORBIDDEN TO TOW THE APPLIANCE USING ANY TYPE OF MEDIUM AND/OR VEHICLE.
IT IS FORBIDDEN TO MANUALLY MOVE THE APPLIANCE UPHILL AND/OR DOWNHILL WHERE DANGEROUS INCLINATIONS ARE PRESENT.
PLEASE DISPOSE OF THE PACKAGING DIVIDING IT UP ACCORDING TO THE VARIOUS WASTE MATERIALS AND IN COMPLIANCE WITH LEGISLATION
CURRENTLY IN FORCE IN THE COUNTRY OF USAGE.
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
13)
14)
15)
16)
17)
18)
19)
Carrying handle
Air conveyor
ON (I) – OFF (O) switch
Pressure switch
Safety valve (set to 10.5 bar)
Air tank
Power plug and cable
Feet
Outlet pressure regulator
Tank outlet gauge
Air outlet spigot
Air filter
Electric motor
Condensate pump
Pump/Tank connection pipes
Non-return valve
Tank pressure gauge
Fixed cooling fan protective net
Single-cylinder pumping assembly
FIG. 1
RH side view
6
5
3
4
2
7
9
10
11
1
8
LH side view
12
14
17
16
13
19
18
15
Front side
GENTILIN SRL
Via delle Tezze, 20/22
36070 Trissino (VI) ITALY
Tel. [phone]
Fax [phone]
TIPO / MODELLO
TYPE / MODEL
ANNO / YEAR
SERIAL NoN° DI SERIE / .
S3
PRESSIONE MAX. ESERCIZIO
MAX. WORKING PRESSURE
VEL. ROTAZIONE ALBERO
SHAFT ROTATION SPEED
POTENZA NOM.
RATED POWER
PESO
WEIGHT
TENSIONE
TENSION
...... rpm
..... V / ..... Hz / ..... A
9 bar
20 min ON / 10 min OFF - 66% ON
........
B110/05
...... kW
kg 12.5
FIG. 2
TRANSLATION OF THE
ORIGINAL INSTRUCTIONS
30.06.11 00
CM11163
EN
Code Issue Revision
INSTRUCTION
MANUAL
1- PARTS LIST
Supply voltage/Frequency
Nominal power
Max. operating pressure
Levelof output noise levels A at the work stations (Leg. 2006/42/CE)
Driveshaft rotation speed
Tank volume
Performance (aspirations/yield)
Temperature/air humidity
Total weight
Dimensions (lxwxh)
/
/
110 - 230 / 50
9
+5 ÷ +40 / 5 ÷ 95
110 / 60
2800
5
12,5
191x414x392
72
110 - 230 / 60
0,5 /
/

ALL SAFETY DEVICES INSTALLED ON THE APPLIANCE MUST BE REGULARLY CHECKED TO ENSURE THEY ARE FUNCTIONING CORRECTLY.
ANY SAFETY DEVICES WHICH ARE NOT FUNCTIONING CORRECTLY OR WHICH ARE DAMAGED MUST BE IMMEDIATELY REPLACED.
THE HANDLING, EXCLUSION AND/OR REMOVAL OF SAFETY DEVICES INSTALLED ON THE DEVICE IS STRICTLY FORBIDDEN.
REPLACING A SAFETY DEVICE OR COMPONENTS OF SAFETY DEVICES WITH UNORIGINAL REPLACEMENT PARTS IS STRICTLY FORBIDDEN.
All activities carried out to ensure use and operation of the appliance, via various intervention types (regulation, valve
checks, cleaning of air filters, etc.) executed by the Manufacturer’s technicians according to pre-established time
intervals and in the instance of faults or wear and tear.
19- SAFETY DEVICES ADOPTED
20- SAFETY SIGNS
Safety signs used take the form of a sticky label, applied to the appliance exterior .(FIG. 4)
3)
4)
Warning – high temperature;
Instructions must be read;
Sign definitions:
Warning – electrical power;
Warning – automatic start-up;
1)
2)
5)
6)
Power must be disconnected;
Protect your hearing.
SAFETY SIGNS WHICH ARE DAMAGED MUST BE REPLACED; ASK FOR A REPLACAMENT FROM THE MANUFACTRER OR THE AUTHORISED SUPPLIER.
THE SAFETY SIGN MUST BE KEPT CLEAN SO THAT IT IS VISIBLE.
REMOVING AND/OR DAMAGING THE SAFETY SIGN ATTACHED TO THE APPLIANCE IS STRICTLY FORBIDDEN.
21- PERSONAL PROTECTIVE EQUIPMENT (PPI)
SIGN COMPULSORY PPE
•Hand protection
( )heat-resistant gloves
•Feet protection
( )shoes with reinforced toe caps
•Ear protectors
( )ear muffs
If maintenance work is required without waiting for the motor and the single-cylinder pump
assembly to cool down.
During appliance transportation.
During all operational phases.
TYPE OF WORK
RESIDUAL RISK Danger of burns due to accidental contact with the single-cylinder pump assembly and the motor.
Liability may be incorporated in the instance when the operator decides to voluntarily carry out an incorrect or
forbidden action.
22- RESIDUAL RISKS
Although the Manufacturer has adopted all technical construction solutions in order to make the appliance as safe as possible, authorised
operators please be aware that residual risks remain.
LIABILITY
SEVERITY OF DAMAGE Mild damage (normally reversible).
Safety signs , Commitment to use personal protection equipment (PPI)
and/or waiting for the appliance to cool.
(see Paragraph 20) (see Paragraph 21)
SUITABLE PROVISIONS
PROBABILITY Small and accidental.
PHASE IN WHICH THE RISK
IS PRESENT Operation.
PERSONAL PROTECTIVE EQUIPMENT ISSUED BY THE MANUFACTURER MUST BE USED.
AUTHORISED OPERATORS MUST WEAR PERSONAL PROTECTIVE EQUIPMENT ISSUED BY THE MANUFACTURERS OF THE UTENSILS EMPLOYED BASED UPON
THE WORK TO BE CARRIED OUT.
AUTHORISED OPERATORS MUST NOT WEAR CLOTHING AND/OR ACCESSORIES THAT MAY BECOME CAUGHT IN THE APPLIANCE.
25- PRE-START-UP CHECKS
1)
2) (see Paragraph 19)
3) (see Paragraph 15)
(see Paragraph 24)
5)
6) (see Paragraph 21)
7)
Ensure that no unauthorised persons are in close proximity of the appliance.
Ensure that safety devices are not damaged and that they are correctly installed and operational .
Ensure that the appliance is correctly positioned .
Ensure that the switch is in the “OFF (O) position .
Ensure that the condensate pump is closed
Use the compulsory personal protection equipment (PPI) .
Ensure that you have read and understood all parts of the present “Instruction Manual”.
4)
(FIG. 1 - Ref. 14)
“ON (I) -OFF (0)”
.
24- COMMAND DEVICES
The command devices are shown in .FIG. 5
1)
2)
3)
4)
5)
6)
7)
Tank outlet gauge
switch
Pressure switch
Electrical supply cable
Outlet pressure regulator
Tank pressure gauge
Air outlet spigot
“ON (I) -OFF (0)”
23- AREAS ASSUMED BY AUTHORISED OPERATORS
AREA A:
AREA B:
on the rear side of the appliance next to the command devices , in order to command the activation and deactivation of the
compressor, to carry out connection/disconnection of the utensils, reading of the gauge and the regulation of the pressure, cleaning or
replacement of the air filter and opening/closure of the condensate pump.
when working to carry out suitable operation dependent on the type of utensil used (E.g. veneering, etc.).
(see FIG. 7)
(see FIG. 7)
BEFORE STARTING UP THE APPLIANCE, AUTHORISED OPERATORS MUST CARRY OUT THE FOLLOWING CHECKS.
26- ACCENSIONE DELLA MACCHINA
1) (FIG. 5 - Ref. 4)
2) (FIG. 5 - Ref. 2)
3) (FIG. 5 - Ref. 5)
(FIG. 5 - Ref. 6)
Connect the appliance to the power supply by plugging it in
Switch on the appliance using the switch ensuring it is in the “ON (I)” position (the appliance is
operational until it reaches a maximum operating pressure of bar, after which, it switches off automatically;
Regulate the outlet pressure using the relevant regulator according to the utensil used and type of work. Control the
pressure displayed by the relevant gauge
;
“ON (I) -OFF (0)”
9
,
;
4)
5)
Connect the utensil to the air pipe (extension);
Connect the air pipe (extension) to the air outlet spigot ;(FIG. 5 - Ref. 7)
6)
7) Paragraph 27
Carry out operations (the appliance will re-start automatically in the instance where the operating pressure falls below 7 bar);
Upon termination of operations, switch off the appliance as described in .
DANGER OF BURNS UPON ACCIDENTAL CONTACT WITH SINGLE-CYCLINDER PUMPING ASSEMBLY AND ELECTRTIC MOTOR. WARNING –RESIDUAL RISK
(SEE PARAGRAPH 22).
THE MANUFACTURTER DECLINES ANY RESPONSIBILITY FOR DAMAGE TO PERSONS, ANIMALS OR OBJECTS CAUSED BY INOBSERVANCE OF REGULATIONS
AND THE WARNINGS DESCRIBED IN THE PRESENT MANUAL.
THE MANUFACTURTER DECLINES ANY RESPONSIBILITY FOR THE OUTCOME FOLLOWING USAGE AS THIS IS DEPENDENT ON THE UTENSIL USED AND THE
PROFESSIONAL SKILLS OF THE AUTHORISED OPERATORS.
THE AUTHORISED OPERATORS MAY ONLY START UP THE APPLIANCE ONLY AFTER HAVING CARRIED OUT THE COMPLULSARY CHECKS DESCRIBED IN
PARAGRAPH 25.
DURING OPERATION, PLEASE ENSURE THAT UNAUTHORISED PERSONS DO NOT COME WITHIN PROXIMITY OF THE APPLIANCE.
AUTHORISED OPERATORS MUST NOT LEAVE THE APPLIANCE UNSUPERVISED WHILST IN OPERATION OR DURING MAINTENNACE INTERVENTIONS.
DO NOT FULLY SCREW THE OULET PRESSURE GAUGE (FIG 5. - REF. 5) OR YOU RISK DAMAGING THE MEMEBRANE.
AIR PIPES (EXTENSIONS), CONNECTIONS AND UTENSILS WHICH CONFORM TO DETAILS AS SPECIFIED IN THE INSTRUCTION MANUALS PROVIDED BY THE
RELEVANT MANUFACTURERS MUST BE USED.
IT IS STRICTLY FORBIDDEN TO USE UNSUITABLE AIR HOSES (EXTENSIONS), FITTINGS AND TOOLS THAT DO NOT COMPLY WITH CURRENT REGULATIONS.
INTERVENTION AREA
28- MOTOR PROTECTOR
Appliance emergency stop can be carried out by turning the “ switch to the “OFF (O)” position” . In
order to avoid any possible danger, authorised operators must carry out the following operations:
ON (I) - OFF (0) (FIG. 5 - Ref. 2)
29- EMERGENCY STOP
1) IMMEDIATELY BRING THE “ON (I) -OFF (0)”SWITCH TO THE “OFF (O)”POSITION (FIG. 5 - Ref. 2)
2) IMMEDIATELY NOTIFY THE “SAFETY MANAGER”(WHERE THE APPLIANCE IS USED IN A BUSINESS CONTEXT) OF THE EMERGENCY.
30- START-UP SUBSEQUENT TO AN EMERGENCY STOP
31- STANDARD MAINTENANCE
After having resolved the issues which offset the emergency, and checked that no damage and/or anomalies have been caused to
the appliance, with the consent of the safety manager (where the appliance is used in a business context) start the appliance as
described in .Paragraph 26
All activities carried out to ensure use and operation of the appliance, via various intervention types (regulation, valve
checks, cleaning of air filters, etc.) executed by the authorised maintenance person according to pre-established time
intervals.
FREQUENCY INTERVENTION TYPE
Ensure they are intact, correctly installed and functioning.
1
ONCE
A DAY
Safety devices
Electrical cable and plug
Upon termination of each work cycle, rest the appliance on the ground and drain the tank condensate
pump opening the condensate pump .(FIG. 1 - Ref. 14)
Tank
7
EVERY
WEEK
1) (FIG. 6 - Ref. 2)
2) (FIG. 6 - Ref. 1)
3) (FIG. 6 - Ref. 3)
4)
Remove the screw ;
;
;
After putting back the filters, remount the cover.
Remove the cover
Extract the filter and clean it using compressed air
NOTE: REPLACE IN THE INSTANCE WHERE IT IS WORN.
1 air filter
Visual check of usage status.
32- EXTRAORDINARY MAINTENANCE
33- DEMOLITION
34- REPLACEMENT PARTS
35- ANOMALIES - CAUSES - SOLUTIONS
STANDARD MAINTENANCE TABLE
The following table displays various scenarios which may occur when using the appliance.
AUTHORISED OPERATORS MUST ONLY PERFORM THE OPERATIONS THEY HAVE BEEN SPECIFICALLY TRAINED FOR (SEE PARA 6) AND WITH THE PERMISSION
OF THE PERSON IN CHARGE (IF THE MACHINE IS USED WITHIN A COMPANY).
The appliance will not
start or it stops and will
not re-start.
Mancanza di
alimentazione elettrica.
Motor protector trips due to
overcurrent and/or short
circuit.
1)
(FIG. 5 - Ref. 2)
2) (FIG. 5 - Ref. 4)
3)
4)
Check that the switch is in the “ON (I)” position
Check that the electrical plug is functioning correctly and is
correctly plugged in;
Check that any extensions used and the plug are functioning correctly.
Check that the electrical main switch is functioning and in the
position
“ON (I) -OFF (0)”
;
“ON (I)”
.
Wait for the motor to cool down and automatic reset .(see para 28)
The appliance restarts
numerous times even
without a utensil.
The utensil does not emit
air.
Leakages from the air pipe,
utensil or pneumatic system.
The tank is not pressurised.
Incorrect regulation of the
outlet pressure.
The utensil is damaged.
1)
2)
Check that the pneumatic system is not damaged;
Check that the air pipe and utensils are intact as well as the connections.
Switch on the appliance and wait until the tank fills checking the pressure of the
relevant gauge.
Check that the value displayed on the outlet pressure gauge is
greater than 0 (zero) bar.
(FIG. 5 - Ref. 6)
Check that the utensil is intact and effective.
Frequent start-ups and
low performance. Air filter dirty Clean the filter .(see para 31)
At the end of operations, switch off the appliance as follows:
Switch off the appliance using the switch ensuring it is set to “OFF (O)”;
Disconnect the machine from the mains power supply by removing the power cable plug from the
socket and place it near the machine;
Disconnect the utensil from the air pipe (extension);
Disconnect the air pipe (extension) from the appliance air outlet spigot
Drain the tank condensate pump only once the work cycle is terminated
1)
(FIG. 5 - Ref. 4)
“ON (I) -OFF (0)”
;
.
(FIG. 5 - Ref. 2)
2)
3)
4) (FIG. 5 - Ref. 7)
5) (FIG. 1 - Ref. 14)
27- APPLIANCE DEACTIVATION
AUTHORISED OPERATORS MUST ONLY CARRY OUT OPERATIONS FOR WHICH THEY ARE QUALIFIED (SEE PARAGRAPH 6) AND WITH THE CONSENT OF THE
SAFETY MANAGER (WHERE THE APPLIANCE IS USED IN A BUSINESS CONTEXT).
THE OPERATOR MUST NOT LEAVE THE MACHINE UNSUPERVISED WHILE IT IS WORKING AND DURING ROUTINE MAINTENANCE OPERATIONS.
IN THE INSTANCE OF EXTRAORDINARY MAINTENANCE, TECHNICAL ASSISSTANCE PROVIDED BY THE MANUFACTURER OR THE AUTHORISED SUPPLIER
MUST BE REQUESTED.
USING UNORIGINAL REPLACEMENT PARTS IS FORBIDDEN.
CAUSE
ABNORMALITIES SOLUTION
The motor protector is an overload protection installed in the motor which stops it in case of overcurrent and/or short circuit. It is reset when
the temperature returns within the factory-set parameters.
ALL MACHINE COMPONENTS MUST BE IDENTIFIED ACCORDING TO "EWC CODE" (EUROPEAN WASTE CATALOGUE) DEFINITIONS AND DISPOSED OF BY
AUTHORISED AND SPECIALISED COMPANIES IN TOTAL OBSERVANCE OF LEGISLATION IN FORCE IN THE COUNTRY OF DEMOLITION.
WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT (WEEE) MUST BE DISPOSED OF IN TOTAL COMPLIANCE WITH THE REGULATIONS IN FORCE IN THE
COUNTRY OF DEMOLITION OF THE APPLIANCE.
ORIGINAL SPARE PARTS FOR ANY REPLACEMENTS MUST BE EXCLUSIVELY ORDERED FROM THE MANUFACTURER OR AUTHORISED DEALER.
FIG. 4
4 5 6 1 2 3
FIG. 5 FIG. 6
2
1
3
1
RH side view
FIG. 7
Top view
Instruction Manual - CM11163 - 30.06.11 - 00
1
2
3
6
5
7
4
1) SAFETY VALVE :
2) PRESSURE SWITCH :
3) FIXED COOLING FAN PROTECTIVE NET
4) MOTOR PROTECTOR:
5) TANK PRESSURE GAUGE :
6) OUTLET PRESSURE GAUGE :
(FIG. 1 - Ref. 5)
(FIG. 1 - Ref. 4)
(FIG. 1 - Ref. 18):
(FIG. 1 - Ref. 17)
(FIG. 1 - Ref. 10)
(FIG. 1 - Ref. 8)
a certified safety valve (set to 10.5 bar), installed to the pneumatic system, under the pressure switch. It tackles
over-pressure in the instance where, owing to anomalies, the pressure switch does not function. Safety valve intervention ensures the
operator switches off the appliance and requests the support of maintenance persons.
an electro-pneumatic device (set to a minimum of 7 bar and a maximum of bar installed to the pneumatic
system. It serves to control the automatic start-up of the appliance when the operating pressure comes down to 7 bar and the automatic
close-down when the pressure reaches bar.
this is a fixed protection comprising a plastic grill screwed to the base of the single-cylinder
pump assembly. It serves to stop accidental contact with the cooling fan when in motion.
this is an overload protection installed in the motor which stops it in case of overcurrent and/or short circuit. It is reset
when the temperature returns within the factory-set parameters.
a measuring device installed to the appliance tank. It displays the compressed air pressure inside the
tank.
a measuring device installed to the appliance pneumatic system above the air outlet spigot. It
displays the outlet pressure, which can be adjusted using the relative pressure regulator (0 ÷
9 )
9
9 bar) .
Fall of pressure in the air
tank.
Leakages in the air pipe, utensil
or the pneumatic system.
1)
2)
3)
4) (FIG.1 - Ref. 14)
Check that the pneumatic system is not damaged;
Check that the air pipe and utensil are not damaged;
Check that the appliance-air pipe and air pipe-utensil connections are correct;
Check that the condensate pump is securely closed.
Safety valve intervention. Pressure switch fault.
Contact an authorised Supplier.
Unclean or worn return valve.
A i r l o s s f r o m t h e
pressure switch when
appliance is off.
The appliance vibrates
and/or emits lots of
noise.
Mechanical fault.