GEORGE TOOLS GT9500008 Service manual

Please read and save these instructions.
Read through this owner’s manual carefully before using product. Protect yourself and others by
observing all safety information, warnings, and cautions. Failure to comply with instructions could
result in personal injury and/or damage to product or property. Please retain instructions for future
reference.
V1701
George Tools 75 Liter Parts Washer
OPERATING INSTRUCTIONS AND PARTS
MANUAL
MODEL: GT9500008

TABLE OF CONTENTS
SAFETY PRECAUTIONS
TABLE OF CONTENTS
SAFETY INFORMATION
SPECIFICATION
ELECTRICAL CONNECTIONS
ASSEMBLY
OPERATION
ENVIRONMENTAL PROTECTION
PARTS DIAGRAM
2
2
3
4
4-5
6
6
7
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GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12 months from the date of
purchase. Please keep your receipt as proof of purchase. This guarantee is invalid if the product is
found to have been abused or tampered with in any way, or not used for its intended purpose.
Faulty goods should be returned to their place of purchase, no product can be returned to us without
prior permission.
This guarantee does not effect your statutory rights.
ALWAYS Learn the machine’s applications, limitations, and the specific potential hazards
peculiar to it. Read and become familiar with the entire operating manual.
ALWAYS wear suitable protective clothing, gloves and goggles。
ALWAYS clean off any accidental splashes of degreaser on the skin, seek medical attention
immediately if necessary.
ALWAYS follow degreaser manufacturer’s instructions carefully.
ALWAYS check for damage. Before using the washer, any damaged part, should be checked to
ensure that it will operate properly, and perform its intended function. Any damage should be
properly repaired or the part replaced. If in doubt, DO NOT use the machine.
ALWAYS disconnect the washer from the power supply before carrying out any maintenance or
cleaning of the parts washer.
ALWAYS keep work area clean. Cluttered areas and benches invite accidents, mop up
accidental spillages of degreaser immediately.
ALWAYS ensure that adequate lighting is available. A minimum intensity of 300 lux should be
provided. Ensure that lighting is placed so that you will not be working in your own shadow.
WARNING
2
AS WITH ALL MACHINERY, THERE ARE CERTAIN HAZARDS INVOLVED WITH THEIR OPERATION
AND USE. EXERCISING RESPECT AND CAUTION WILL CONSIDERABLY LESSEN THE RISK OF
PERSONAL INJURY.
HOWEVER, IF NORMAL SAFETY PRECAUTIONS ARE OVERLOOKED OR IGNORED, PERSONAL
INJURY TO THE OPERATOR OR DAMAGE TO PROPERTY, MAY RESULT.
1.
2.
3.
4.
5.
6.
7.
ALWAYS keep children away. All visitors should be kept a safe distance from the work area,
especially whilst operating the machine.
ALWAYS maintain machine in top condition. Keep washer clean for the best and safest
performance. Follow maintenance instructions.
ALWAYS ensure the switch is off before plugging in to mains. Avoid accidental starting.
ALWAYS concentrate on the job in hand, no matter how trivial it may seem. Be aware that
accidents are caused by carelessness due to familiarity.
ALWAYS keep your proper footing and balance at all times don’t over reach. For best footing,
wear rubber soled footwear. keep floor clear.

SAFETY PRECAUTIONS
FEATURES
SPECIFICATIONS
ALWAYS Learn the machine’s applications, limitations, and the specific potential hazards
peculiar to it. Read and become familiar with the entire operating manual.
ALWAYS wear suitable protective clothing, gloves and goggles。
ALWAYS clean off any accidental splashes of degreaser on the skin, seek medical attention
immediately if necessary.
ALWAYS follow degreaser manufacturer’s instructions carefully.
ALWAYS check for damage. Before using the washer, any damaged part, should be checked to
ensure that it will operate properly, and perform its intended function. Any damage should be
properly repaired or the part replaced. If in doubt, DO NOT use the machine.
ALWAYS disconnect the washer from the power supply before carrying out any maintenance or
cleaning of the parts washer.
ALWAYS keep work area clean. Cluttered areas and benches invite accidents, mop up
accidental spillages of degreaser immediately.
ALWAYS ensure that adequate lighting is available. A minimum intensity of 300 lux should be
provided. Ensure that lighting is placed so that you will not be working in your own shadow.
• Extra large tank with component shelf, plus small parts tray.
• Accepts all common degreasing fluids.
• Fusible link automatically closes lid in case of fire.
• Built in replacement filter.
• Easy maintenance solvent pump.
3
Item Name
Tank capacity：20 Gallon
Solvent capacity: 12 Gallon
Max. pump output: 2.7-3.3 L/min
Electrical Requirement：120V, 60Hz / 240V, 50Hz
PW20G
ALWAYS keep children away. All visitors should be kept a safe distance from the work area,
especially whilst operating the machine.
ALWAYS maintain machine in top condition. Keep washer clean for the best and safest
performance. Follow maintenance instructions.
ALWAYS ensure the switch is off before plugging in to mains. Avoid accidental starting.
ALWAYS concentrate on the job in hand, no matter how trivial it may seem. Be aware that
accidents are caused by carelessness due to familiarity.
ALWAYS keep your proper footing and balance at all times don’t over reach. For best footing,
wear rubber soled footwear. keep floor clear.
8.
9.
10.
11.
12.

ELECTRICAL CONNECTIONS
4
WARNING
WARNING! Read these electrical safety instructions thoroughly before connecting the
product to the mains supply.
Before switching the product on, make sure that the voltage of your electricity supply is the same as
that indicated on the rating plate. Connecting it to any other power source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to change the fuse in the plug,
the fuse cover must be refitted. If the fuse cover becomes lost or damaged, the plug must not be used
until a suitable replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due to damage, it should
be cut off and a replacement fitted, following the wiring instructions shown below. The old plug must
be disposed of safely, as insertion into a mains socket could cause an electrical hazard.
ASSEMBLY
1. With spring loaded lid closed, place Tub unit
upside down on a non-scratching surface
(cardboard, carpet etc.).
2. Attach each of the 4 legs with 4 sets each of 6mm
screws, lockwashers and nuts to the brackets on the
Tub unit (Fig 1).
3. Attach Storage Tray to holes located mid-way of 4
legs with 2 sets each of 6mm screws, lockwashers
and nuts (Fig 2).
4. Return the Tub unit to the upright position on its
legs and open the springtensioned lid.
5. Thread the fitting of the Flexible Metal
“Gooseneck” fluid outlet tube onto the Pump outlet
(Fig 3). Place the Pump Box Lid over the open Pump
Box with fluid intake perforations and raised ribs
downward and over pump. Snap into place (Fig 3).

ASSEMBLY
5
6. Route the power cord of the Pump Box
Assembly through the rectangular opening on the
side of the Tub Unit with the Inlet Filter downward
and facing inward.
The Power Switch is visible through the
rectangular opening. Hook the raised offset tab
on the rear of the Pump Box Assembly over the
bottom edge of the rectangular opening (Figs
4-5).
7. Check to see that the Tub drain plug is tightly
installed.
8. Place the Parts Cleaning Tray over the edges
on the walls of the tub (Fig 6).
9. Make sure the Nozzle of the Flexible Metal
“Gooseneck” Fluid Outlet Tube is facing in toward
the center of the Tub and downward.
10. The installation of the included Flow-through
Parts Cleaning Brush and hose extension is
optional. The molded fitting on the hose end
opposite the brush may be slipped into place over
the Fluid Outlet Tube Nozzle.
11. Be sure the Nozzle or Brush outlet is facing in
toward the center of the Tub and downward.
12. Fill unit with suitable, water-based degreasing
solution suffi ciently to cover the entire Inlet Filter
(approx.12 gallons). Important Note: Follow
degreasing solution mixing, usage and safety
label instructions carefully before using.
13. Plug power cord into an approved, grounded
and GFI equipped Outlet.
14. Turn Power Switch to the “On” position. The
Parts Washer is now ready for use.
NOTE: Brush & Rubber Hose are OPTIONAL
parts only.

6
OPERATION
ENVIRONMENTAL PROTECTION
1. Fill only with a non-flammable degreaser or cleaning agent, to just below the level of the parts shelf.
DO NOT fill with flammable solvents such as paraffin, thinners, etc.
2. Open the lid, switch the pump on and hold the part to be cleaned under the nozzle, slowly rotate the
component until clean.
3. When clean, leave to drain on the tray or in a small component container until dry.
4. Switch off the pump and close the lid and disconnect the power supply.
5. Remove gloves and goggles, store safely.
Note: Any spillages should be mopped up immediately, so as not to cause a safety hazard.
IMPORTANT:
1. The Lid Stay incorporates a safety device in the form of a fusible link, which closes the lid in the
event of fire. The link is non-resetting and must be replaced should it be activated.
2. Clean the pump filter regularly, by sliding it away from the pump housing and rinsing it in clean
degreaser.
3. Do not allow the level of liquid in the parts washer to fall below the pump inlet, as damage to the
pump can result.
Do not dispose of this product or damaged components with general household waste. All tools,
accessories and packaging should be sorted, taken to a recycling centre and disposed of
appropriately.
One of the most damaging sources of environmental pollution is oil products. Never throw away used
oil with domestic refuse or flush it down a sink or drain. Collect any oil in a leak proof container and
take it to your local waste disposal site.
Through purchase of this product, the customer is taking on the obligation to the treatment,
recycling & recovery and environmentally sound disposal. In effect, this means that this product
must not be disposed of with general household waste. It must be disposed at a recognised
disposal facility.

7
N.O. DESCRIPTION
PARTS DIAGRAM
PARTS LIST
Lid
Small Parts Container
Spring Pin
Pin
Lid Stay c/w Fusible Link
Parts Cleaning Tray
Tub
Spring Washer
Nut
'O'-Ring
Plug
Storage Tray
Leg
Pan Head Screw
Nut
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
N.O. DESCRIPTION N.O. DESCRIPTION
Spring Washer
Screw
Grommet
Power Cable & Plug
Pump Housing
Filter
Switch Box
On/Off Switch
Flexible Metal Tube
Elbow Seat
Pump Assy complete
Shin Washer
Filter Cover
Pump Housing Cover
Elbow
Spilgot
Plastic washer
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
23
27
31 32