GEORGE TOOLS GT9500011 User manual

Please read and save these instructions.
Read through this owner’s manual carefully before using product. Protect yourself and others by
observing all safety information, warnings, and cautions. Failure to comply with instructions could
result in personal injury and/or damage to product or property. Please retain instructions for future
reference.
V1701
George Tools Mobile parts washer
with reservoir 65 Liter
OPERATING INSTRUCTIONS
AND PARTS MANUAL
MODEL: GT9500011

SAFETY
2
Refer to
instructions
Wear eye
protection
Wear protective
gloves
Wear protective
clothing
Wear a mask Warning
WARNING! Ensure Health & Safety, local authority, general workshop
practice regulations are adhered to when using equipment.
WARNING! Installation site must be equipped with suitable fire
extinguishers (water must not be used) and escape routes.
WARNING! Disconnect the air supply from the tank before changing
accessories, servicing or performing any maintenance.
Maintain the tank in good condition (use an authorised service agent).
Replace or repair damaged parts. Use genuine parts only. Unauthorised parts
may be dangerous and will invalidate the warranty.
Locate the tank in a suitable work area. ensure the tank stands on a firm, level
surface. Keep area clean and tidy and free from unrelated materials. ensure the
area is well ventilated and has adequate lighting.
WARNING! Ensure specified air pressure is maintained and not exceeded.
Keep air hose away from heat, oil and sharp edges. Check air hose for wear
before each use, and ensure that all connections are secure.
WARNING! This tank is recommended for use only with degreasing
solvents suitable for air operated tanks. Ensure you follow makers
instructions for solvent use.
Ensure solvent flash point is above 140°F(60°C).
Keep the tank clean. Remove and clean the tank filters regularly for best
performance.
WARNING! DO NOT SMOKE and keep sources of ignition, such as heaters,
lamps, etc., away from the unit, together with flammable or combustible
materials, as there is an explosion risk.
When cleaning parts ensure that nothing in the tank, including any parts
basket, is in a position that would prevent the lid from closing fully if and
when the fusible link activates.
WARNING! DO NOT modify the lid or jam it open. Keep the lid and holding
screws in place, tight and in good working order.
WARNING! DO NOT attempt to perform welding on the unit for any reason.
DO NOT weld near the unit.
WARNING! Wear approved safety eye protection, mask and gloves. If
solvent gets on skin or in eyes wash thoroughly with water and take any
other action as required by the solvent instructions.
Remove ill fitting clothing, ties, watches, rings and other loose jewellery, contain
long hair and wear appropriate protective clothing.
Maintain correct balance and footing. ensure the floor is not slippery and wear
non-slip shoes.
Keep non-essential persons away from the working area.
In case of fire in tank, do not attempt to move unit or remove parts from tank. The
lid is fusible and will automatically close extinguishing fire.
Disconnect the unit from the air supply when not in use.
DO NOT use the tank for any purpose other than that for which it is designed.
DO NOT operate the tank if any parts are missing or damaged as this may cause
failure and/or personal injury.
DO NOT over-fill the tank.
DO NOT modify or jam the parts washer lid open, as this will make the fusible fire
link inoperative which is dangerous practice and will invalidate the warranty and
your insurance.
DO NOT use air line to blow dry components in tank. only use air gun supplied.
DO NOT direct air gun at yourself or others.
DO NOT leave the parts washer operating unattended.
When cleaning is complete, ensure all controls are in the ‘off’ position and that the
air supply is disconnected.
WARNING! It is owner’s responsibility to ensure that there is no
uncontrolled discharge of any fluids used with this unit and that appropriate
arrangements have been made for correct disposal of waste in accordance
with government/local authority regulations.

SAFETY
WARNING! Ensure Health & Safety, local authority, general workshop
practice regulations are adhered to when using equipment.
WARNING! Installation site must be equipped with suitable fire
extinguishers (water must not be used) and escape routes.
WARNING! Disconnect the air supply from the tank before changing
accessories, servicing or performing any maintenance.
Maintain the tank in good condition (use an authorised service agent).
Replace or repair damaged parts. Use genuine parts only. Unauthorised parts
may be dangerous and will invalidate the warranty.
Locate the tank in a suitable work area. ensure the tank stands on a firm, level
surface. Keep area clean and tidy and free from unrelated materials. ensure the
area is well ventilated and has adequate lighting.
WARNING! Ensure specified air pressure is maintained and not exceeded.
Keep air hose away from heat, oil and sharp edges. Check air hose for wear
before each use, and ensure that all connections are secure.
WARNING! This tank is recommended for use only with degreasing
solvents suitable for air operated tanks. Ensure you follow makers
instructions for solvent use.
Ensure solvent flash point is above 140°F(60°C).
Keep the tank clean. Remove and clean the tank filters regularly for best
performance.
WARNING! DO NOT SMOKE and keep sources of ignition, such as heaters,
lamps, etc., away from the unit, together with flammable or combustible
materials, as there is an explosion risk.
When cleaning parts ensure that nothing in the tank, including any parts
basket, is in a position that would prevent the lid from closing fully if and
when the fusible link activates.
WARNING! DO NOT modify the lid or jam it open. Keep the lid and holding
screws in place, tight and in good working order.
WARNING! DO NOT attempt to perform welding on the unit for any reason.
DO NOT weld near the unit.
WARNING! Wear approved safety eye protection, mask and gloves. If
solvent gets on skin or in eyes wash thoroughly with water and take any
other action as required by the solvent instructions.
INTRODUCTION
3
Remove ill fitting clothing, ties, watches, rings and other loose jewellery, contain
long hair and wear appropriate protective clothing.
Maintain correct balance and footing. ensure the floor is not slippery and wear
non-slip shoes.
Keep non-essential persons away from the working area.
In case of fire in tank, do not attempt to move unit or remove parts from tank. The
lid is fusible and will automatically close extinguishing fire.
Disconnect the unit from the air supply when not in use.
DO NOT use the tank for any purpose other than that for which it is designed.
DO NOT operate the tank if any parts are missing or damaged as this may cause
failure and/or personal injury.
DO NOT over-fill the tank.
DO NOT modify or jam the parts washer lid open, as this will make the fusible fire
link inoperative which is dangerous practice and will invalidate the warranty and
your insurance.
DO NOT use air line to blow dry components in tank. only use air gun supplied.
DO NOT direct air gun at yourself or others.
DO NOT leave the parts washer operating unattended.
When cleaning is complete, ensure all controls are in the ‘off’ position and that the
air supply is disconnected.
WARNING! It is owner’s responsibility to ensure that there is no
uncontrolled discharge of any fluids used with this unit and that appropriate
arrangements have been made for correct disposal of waste in accordance
with government/local authority regulations.
Steel fabricated 65ltr reservoir and 50ltr one-piece tank. Mobile unit with two castors
and two fixed wheels can be easily taken to work area. Air operated unit can be
charged and used remotely without air supply for a limited period. Includes air blow gun
for fast drying and brush for cleaning workpiece. Reservoir fitted with fluid level
indicator and drain tap. Supplied with removable shelf and tray. lid fitted with fusible link
hinge which automatically snaps shut in the event of a fire.

As you unpack the
product, check contents.
Should there be any
damaged or missing
parts contact your
supplier immediately.
Assemble the gate
valve (A) which
connects the tank to the
reservoir, directly to the
reservoir as shown in
fig.1, ensuring that a
rubber seal is fitted to
both ends of the valve.
Screw the air regulator
and safety valve
assembly (B) to the
SPECIfICATION
ASSEMBLY
4
overall Height:
Tank Height:
Tank Width:
Maximum length:
Supply:
Operating Pressure:
Air Consumption:
Air Inlet Ø:
Weight:
Max. Working Capacity:
1040mm
180mm
485mm
775mm
Air
40-60psi
6cfm
1/4”
38kg
50ltr
4.1.
4.2.
4.3.
4.4.
4.5.
reservoir as shown in fig.2 ensuring that the rubber seal provided is in place.
Assemble the two upper tank support arms (C) into the sockets provided on the
tank but do not tighten the fittings yet.
Place the upper tank onto the support arms and lower it down until the tank outlet
drops into the top of the gate valve (A). Fix the tank to the valve by tightening ring
(Q) as shown in fig.4. Tighten the hex socket bolts at either end of the upper tank
supports (C). Fit handle into support arm brackets (C) and tighten.
Mount the cleaning brush in its stowage position on the underside of the lid over
to the left hand side. Feed the brush tube (T) through the hole in the right-hand
side of the tank and connect it to outlet (R) on the head of the regulator /safety
valve assembly.

As you unpack the
product, check contents.
Should there be any
damaged or missing
parts contact your
supplier immediately.
Assemble the gate
valve (A) which
connects the tank to the
reservoir, directly to the
reservoir as shown in
fig.1, ensuring that a
rubber seal is fitted to
both ends of the valve.
Screw the air regulator
and safety valve
assembly (B) to the
ASSEMBLY
AIR SUPPLY
5
4.6.
5.1.
5.2.
5.3.
5.4.
5.5.
5.6.
5.7.
reservoir as shown in fig.2 ensuring that the rubber seal provided is in place.
Assemble the two upper tank support arms (C) into the sockets provided on the
tank but do not tighten the fittings yet.
Place the upper tank onto the support arms and lower it down until the tank outlet
drops into the top of the gate valve (A). Fix the tank to the valve by tightening ring
(Q) as shown in fig.4. Tighten the hex socket bolts at either end of the upper tank
supports (C). Fit handle into support arm brackets (C) and tighten.
Mount the cleaning brush in its stowage position on the underside of the lid over
to the left hand side. Feed the brush tube (T) through the hole in the right-hand
side of the tank and connect it to outlet (R) on the head of the regulator /safety
valve assembly.
Ensure that the air regulator valve is closed before connecting the air supply.
An air pressure of 40-60psi and an available air volume of 6cfm will be required to
operate the unit.
WARNING! Ensure air supply is clean and does not exceed 110psi. Too high
an air pressure and/or unclean air will shorten the product life, and may be
dangerous, causing possible damage and/or personal injury. Air supply
must be equipped with regulator & water trap.
Drain the air supply tank daily. Water in the air line will damage the unit.
Clean the air supply filter weekly. For recommended hook-up, see diagram below.
Line pressure should be increased to compensate for unusually long air hoses
(over 8 metres). The minimum hose internal diameter should be 10mm and
fittings must have the same internal dimension.
Keep hose away from heat, oil and sharp edges. Check hoses for wear, and make
certain that all connections are secure.
The air inlet connection is 1/4”.

OPERATION
6
6.1.
6.1.1.
6.1.2.
6.1.3.
6.1.4.
Filling the unit with cleaning fluid.
Make sure that the drain cock at the base of
the unit is closed as shown at (F) in fig.6.
Turn the lever (d) to the right which is the air
discharge position. This allows the fluid to
drain more easily out of the upper tank and
into the lower reservoir. See fig.7. open the
gate valve (e) by turning the lever to the
vertical position.
Shut the pressure regulator by pulling and
turning the pressure regulator knob (G)
anticlockwise. See fig.8.
Pour cleaning fluid into the upper tank and
allow it to drain down into the lower reservoir.
Continue to fill the unit until the level has risen to the maximum mark on the level indicator tube.
Before using the unit ensure that all filter grids are in place.
WARNING! Wear approved safety eye protection, mask and gloves. If solvent gets on skin or
in eyes wash thoroughly with water and take any other action as required by the solvent
instructions.
Commencing Brush Washing.
Close the gate valve (e) and turn lever (d) to the left as shown in fig.10.
Connect a compressed air line to the connector shown in fig.11.
Pre-set the air pressure by pulling and turning the air regulator knob clockwise until the gauge shows
a pressure between 90 & 110psi.
Turn the flow regulator (M) anticlockwise until fluid flows from the brush. See fig.12.
Safety valve.
The fluid outlet head (S) shown in fig.12 is a
movable, weighted item that acts as a safety
valve. If the flow regulator (M) is opened too
much, excess air will be discharged from
underneath the head. Take care to set the
flow regulator (M) to an adequate but not
excessive flow of air.
Air blow Gun.
The unit is also equipped with an air blow
gun for drying components after cleaning.
When the nozzle of the gun is twisted
clockwise the gun is shut off. When the
nozzle is twisted anticlockwise the gun is on.
The first movement of the trigger produces a
medium flow of air. When the trigger reaches
its full travel the air flow changes to a more
gentle blow.
6.1.5.
6.2.
6.2.1.
6.2.2.
6.2.3.
6.2.4.
6.3.
6.3.1.
6.4.
6.4.1.

OPERATION
MAINTENANCE
TROUBLESHOOTING
7
6.5.
6.5.1.
6.5.2.
6.5.3.
6.5.4.
6.5.5.
7.1.
7.2.
Washing by dipping.
Open the gate valve (e) and turn lever (d) to the left as shown in fig.10. The cleaning fluid will rise from
the reservoir into the tank and will be kept in constant motion by the air passing through the liquid
itself.
The intensity of the agitation can be adjusted by means of the flow regulator (M).
WARNING! DO NOT allow excessive agitation to take place as this may cause splashing and
overfilling of the tank.
To turn the agitation off, close the gate valve and turn the lever (d) to the middle position.
To return the fluid to the reservoir, turn lever (d) to the right and open gate valve (e).
To empty the reservoir, open the drain cock (F).
When cleaning parts ensure that nothing in the tank, including any parts basket, is in a
position that would prevent the lid from closing fully if and when the fusible link activates.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and
packaging should be sorted, taken to a recycling centre and disposed of in a manner which is
compatible with the environment. When the product becomes completely unserviceable and
requires disposal, drain any fluids (if applicable) into approved containers and dispose of the
product and fluids according to local regulations.
From time to time clean the grids in the bottom of the tank.
Waste deposits that accumulate in the bottom of the reservoir can be removed by removing drain
plug (G).
Problem Cause Solution
Liquid fails to
come out of
the brush
Dirty fluid
comes out of
the brush
Insufficient liquid in
reservoir
Insufficient air pressure
lever d in wrong position
Blocked filters
Fluid too old and dirty
Contaminated filters
Fill
Check air connection A, pressure
regulator
Turn lever to left position as shown
in fig. 10
Clean filters
drain off old fluid and replace with
clean
Clean tank filters

PARTS INFORMATION
8
NOTE: It is our policy to
continually improve products
and as such we reserve the
right to alter data, specifications
and component parts without
prior notice.
IMPORTANT: No liability is
accepted for incorrect use of
product.

NOTE: It is our policy to continually improve products and as such we reserve the right
to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of product.
PARTS INFORMATION
8
Item Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
27.1
28
31
33
34
35
36
37
38
39
40
41
42
43
44
--
45
47
48
49
50
51
52
53
54
55
56
57
58
Item Description
LID
BENT FILTER GRID
FLAT FILTER GRID
CIRCULAR FILTER
UPPER TANK
UPPER TANK SUPPORTS
GUN CONNECTOR KIT
LEVEL IND CONNECTOR X 2 C/W SIGHT GLASS
SEAL KIT (FLOW REGULATOR)
LOWER RESERVOIR
BRUSH
GROMMET
HOSE BRUSH FEED 6mm x 11mm x 2000mm
COLLAR
SEAL
HANDLE
SEAL (SAFETY VALVE)
GUN COMPLETE
PRESSURE GAUGE 0-4bar 50mm OD, REAR FITT
DRAIN COCK
SEAL (DRAIN PLUG)
VALVE NUT (FOR BOTTOM TANK)
VALVE F/F 1"
VALVE NUT (FOR BOTTOM TANK)
TANK TUBE
SAFETY LEVER
FIXED WHEEL
WHEEL,CASTOR,SINGLE BOLT FIXING (76x7x24)
VALVE COMPLETE (c/w TANK TUBE)
SCREW
SCREW
SHROUD
SEAL
SEAL
SCREW
UNION
RETAINING RING
SCREW
WASHER
HOSE 11mm x 16mm x 1460mm
DOMED NUT
LEVEL TUBE
OIL VIEWING TUBE (400mm LONG) (NOT SHOWN)
AIR COUPLING
HOSE CONNECTOR
UNION
VALVE
CONNECTOR
UNION
REGULATOR
UNION
BRASS FITTING
RING NUT
HOSE CONNECTOR
HOSE CONNECTOR BLOCK
SCREW