Gesan Rental Series User manual

RENTAL & SILENT ENERGY RENTAL GENSETS 4.4
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Contenido
1 WELCOME............................................................................................................................................3
2 BASIC SAFETY RULES.......................................................................................................................4
3 DESCRIPTION OF THE GENERATOR SET ......................................................................................6
3.1. SOUND INSULATION ...................................................................................................................8
3.2. CONTROL UNITS...........................................................................................................................9
3.1.1. DEEP SEA digital control plate.......................................................................................10
3.1.2. INTELIGEN digital control plate....................................................................................11
3.2. TRAILER .......................................................................................................................................12
3.3. LIQUID COLLECTION TRAY.....................................................................................................14
4. INSTALLATION OF THE GENERATOR SET .................................................................................15
4.1. UNLOADING AND TRANSPORT...............................................................................................15
4.2. INSTALLATION OF MOBILE UNITS ........................................................................................17
4.2.1. Location...........................................................................................................................17
4.2.2. Fuel..................................................................................................................................17
4.2.3. Exhaust ............................................................................................................................19
4.2.4. Starting the generator set .................................................................................................19
4.2.5. Electrical connection........................................................................................................21
4.3. STORAGE......................................................................................................................................23
5. COMMISSIONING AND STOPPING................................................................................................24
5.1. GENERATOR SETS AND POWER FACTOR CORRECTORS..................................................24
5.2. OPERATION AT LOW LOAD IN DIESEL ENGINES................................................................25
6. OPERATION MANUAL.....................................................................................................................26
6.1. SWITCHBOARD COMPONENTS...............................................................................................26
6.2. DEEP SEA 7310 CONTROL MODULE.......................................................................................29
6.3. INTELIGENNT DIGITAL CONTROL MODULE (OPTIONAL)..................................................40
7. MAINTENANCE OF THE GENERATOR SET.................................................................................46
7.1. BEFORE MAINTENANCE...........................................................................................................46
7.2. DURING MAINTENANCE...........................................................................................................46
7.3. MAINTENANCE TABLE .............................................................................................................49
8. SOLUTION OF BREAKDOWNS .......................................................................................................51

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9. PROTECTION OF THE ENVIRONMENT.........................................................................................51
10.WARRANTY.......................................................................................................................................52
11.NOISE LEVEL.....................................................................................................................................53
12.DECLARATION OF CONFORMITY ....................................................................................53
13.ANNEX 1: PICTOGRAMS..................................................................................................................54
14.ANNEX 2: SILENT-ENERGY RENTAL: ..........................................................................................56
14.1. DESCRIPTION OF THE GENERATOR SET....................................................................56
14.2. VARIATIONS IN THE ELECTRICAL CONFIGURATION:...........................................57
14.3. VARIATIONS IN THE CONTROL INSTALLATION: .......................................58
14.3.1.Switchboard supplied by GRUPOS ELECTRÓGENOS EUROPA S.A.........................58
14.3.2.Switchboard not supplied by GRUPOS ELECTRÓGENOS EUROPA S.A...................59
14.3.3.“Emergency by signal” generator set:..............................................................................60
14.3.4.POWER installation: ..........................................................................................60
14.4. ATYS SWITCHES:.............................................................................................................60
14.5. ADDITIONAL COMPONENTS SUPPLIED WITH THE SILENT ENERGY RENTAL
UNITS: 61
14.5.1.DEEP SEA 7320 Digital Control MODULE...................................................................61
14.5.2.Lightning..........................................................................................................................72
14.5.3.Silent blocks in doors.......................................................................................................72
14.5.4.AVR in switchboard ........................................................................................................73
15.ANNEX 3: PICTURES INDEX:..........................................................................................................75
16.ANNEX 4: DERATING OF ENGINE POWER RATING:.................................................................76
16.1. DERATING OF POWER RATING OF TTURBOCHARGED ENGINES WITHOUT
CHARGE AIR COOLING:....................................................................................................................76
16.2. DERATING OF ENGINE POWER RATING OF TURBOCHARGED ENGINES WITH
CHARGE AIR COOLING:....................................................................................................................77
16.3. DERATING OF ENGINE POWER RATING OF NATURALY ASPIRED ENGINES:...78
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RENTAL & SILENT ENERGY RENTAL GENSETS 4.4
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WELCOME
Thank you for acquiring a GESAN generator set.
The purpose of this manual is to describe the use and operation of the generator set, its components
and maintenance.
It is recommended that this manual be read carefully prior to working with the equipment for a
proper use.
Keep the document in case you need to refer to it and if the unit is resold, ensure this information
accompanies the generator set.
A general description of the unit and the necessary information for its installation, operation and
preventive maintenance can be found below.
In addition, you should have received a specific user manual for the engine and alternator, circuit
diagrams and set of keys.
If any problem is encountered with the supplied equipment please contact the distributor directly.
GRUPOS ELECTRÓGENOS EUROPA S.A, with the on-going aim of improving the product, will
revise its manuals to incorporate improvements made to the units supplied. For this reason the
information contained in this document may change without prior warning or obligation to update it.

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2 BASIC SAFETY RULES
Prior warnings and safety advice for handling the generator set supplied by GRUPOS
ELECTRÓGENOS EUROPA S.A
1) Do not allow unauthorised staff or minors without adult supervision to use the unit.
2) Use the necessary personal protective equipment.
3) Connect the machine to earth.
4) Ensure there is sufficient lighting on the control panel.
5) Do not install the generator set outdoors without its casing; there is a danger of electrocution and
breakdown.
6) It must be connected by a qualified electrician in accordance with the current standards and
regulations. A bad connection can cause the electric current to return leading to a risk of electrocution
for any person working with the grid.
7) The supply line from the generator set to the consumers must be protected by a switch with
differential protection against earth leakage.
8) Do not operate the unit with the doors open: risk of electrocution, burns or entrapment. Be sure the
doors are closed with keys before the start-up.
9) The exhaust system generates enough heat to ignite some materials. Therefore, never install the
generator set near flammable materials or near materials that may ignite easily or in locations where
the risk of a fire occurring is high.
10)Do not touch the engine or the exhaust while the generator set is running as it can cause severe burns.
11)Do not breathe the exhaust gases generated by the equipment.
12)Now how to stop the unit in case of emergency. Be special careful with his handling and storage.
13)For refuelling the engine, the generator set incorporates an exterior fuel filler neck and cap for filling
the tank with diesel. Never refuel with the engine running or in poorly ventilated areas; remember that
fuel vapours are toxic and flammable. Take the necessary safety precautions when handling fuel; the
use of gloves and safety goggles is recommended.
14)The fuel used is inflammable and volatile.
15)If you notice the generator set behaving abnormally, stop it immediately, locate, examine and resolve
the possible fault in the unit before starting it up again. Contact the technical services if required.
16)Keep the equipment separated at least one metre from buildings and other equipment.

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17)Be careful when replacing or installing a battery since it contains extremely hazardous acids. Avoid
spills and use protective equipment to avoid contact with the skin and eyes. In case of contact wash
with plenty of water and consult a doctor immediately.
18)In case of ingestion of battery acid, drink large quantities of water or milk and consult a doctor
immediately.
19)Use only distilled water in the battery as tap water shortens its service life.
20)If you exceed the maximum level when filling the battery the electrolyte will overflow. Clean it up
quickly to avoid the parts in contact with it corroding.
21)Frequently clean the equipment to prevent obstructions or the adherence of foreign objects (dust,
humidity, etc.).
22)Regularly inspect the unit’s electrical cables.
23)Engine oil is toxic and hazardous to the environment. Adopt the necessary safety measures when
handling engine oil. Prolonged exposure to used engine oil may cause skin cancer. Carefully wash
your hands after handling.
24)Prevent oil spills from occurring inside as well as outside the generator set. In the event of an oil
spillage inside the unit, clean it properly as it can be an inflammable material.
25)Do not fill the tank excessively. Ensure it is correctly closed. If there is a fuel spillage, take
precautions as the vapours and the fuel itself are inflammable. Properly clean the surroundings prior to
re-starting the equipment.

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3 DESCRIPTION OF THE GENERATOR SET
A general description of the generator set manufactured by GRUPOS ELECTRÓGENOS EUROPA
S.A (not identical to the genset supplied) and its different configurations can be found below.
Picture 1- Generator set with casing

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Picture 2- Exploded view of RENTAL soundproofed generator set
1) Coolant filler trap
2) Side access door
3) Fuel tank filler cap
4) Exhaust silencer
5) Engine
6) Antivibration mounts
7) Bedplate
8) Casing
9) Switch board door
10) Air inlet grilles
11) Elevationgantry and eyebolt
12) Power panel
13) Alternator
14) Power panel
15) RENTAL socket panel
16) Batteries
17) Fuel tank
18) Liquid collection tray
19) Sections supporting generator set on bedplate
20) Base support

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3.1. SOUND INSULATION
The unit supplied is soundproofed and its bodywork incorporates sound insulation. See point 11,
Noise level, for further information.
Picture 3-Inside a soundproofed generator set
Each generator set is supplied with a sticker indicating the level of acoustic power generated and
the need to use hearing protection.
Acoustic power 90 dBA Acoustic power 114 dBA Hearing protection must be worn.
Picture 4-Pictograms for acoustic power and compulsory hearing protection
The noise was measured according to European Directive 2000/14/CE and in compliance with the
maximum values determined by Directive 2005/88/CE.
Local standards that may be more restrictive must be taken into consideration. In all cases it is the
responsibility of the installer to comply with the current regulations.

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3.2. CONTROL UNITS
The unit supplied can be controlled from the different boards depending on the operation mode for
which it has been designed.
Below you can see a generic control panel, which contains all its electric and mechanical
possibilities.
Picture 5- Generic control panel
AMMETER
(OPTIONAL)
OIL
PRESSURE
(OPTIONAL)
AMMETER
BATTERY CHARGE
(OPTIONAL)
ENGINE
TEMPERATURE
(OPTIONAL)
FUEL
(OPTIONAL)
AUTOMATIC
FUEL FILL
SELECTOR
(OPTIONAL)
LOCK
HOUR METER
(OPTIONAL)
LOCK
FREQUENCY METER
(OPTIONAL)
VOLT METER
(OPTIONAL)
AUTOMATIC
CONTROL UNIT
EMERGENCY
BUTTON
DIFFERENTIAL
(OPTIONAL)