GFA ELEKTROMAT FT 80.2-45,00 User manual

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Installation Instructions
ELEKTROMAT
FT 80.2-45,00
Model: 10003232 00011
-en-
Status: 06.03.2020
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GfA ELEKTROMATEN GmbH & Co. KG
Wiesenstraße 81
D-40549 Düsseldorf
www.gfa-elektromaten.de
[email protected]
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Table of contents
1General safety information .............................................................................................. 4
2Technical Data ................................................................................................................ 5
3Mechanical installation .................................................................................................... 6
4Electrical installation ....................................................................................................... 9
5Limit switch adjustment ................................................................................................. 10
6Motor connection .......................................................................................................... 12
7Alternative motor connection ......................................................................................... 12
8Limit switch connection ................................................................................................. 13
9Emergency manual operation lever ............................................................................... 14
10Completing commissioning / inspection ......................................................................... 15
11Declaration of incorporation / Declaration of conformity ................................................. 16

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Symbols
Warning - Potential injury or danger to life!
Warning - Danger to life from electric current!
Note - Important information!
▶ Requirement - Required action!
Schematic representations are based on product examples. Deviations from delivered
products are possible.

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1General safety information
Specified normal use
The drive unit is intended for horizontally-driven folding doors.
The safe operation is only guaranteed with normal specified use. The drive unit is to be
protected from rain, moisture and aggressive ambient conditions. No liability for damage
caused by other applications or non-observance of the information in the manual.
Modifications are only permitted with the agreement of the manufacturer. Otherwise the
Manufacturer’s Declaration shall be rendered null and void.
Safety information
Installation and initial operation tasks are to be performed by trained, skilled fitters only.
Only trained electrical craftsmen are permitted to work on electrical equipment. They must
assess the tasks assigned to them, recognise potential danger zones and be able to take
appropriate safety measures.
The installation is only to be carried out with the supply off.
Observe the applicable regulations and standards.
Coverings and safety devices
Do not operate unless corresponding coverings and safety devices are fitted/installed.
Ensure that gaskets are correctly positioned and cable glands are correctly tightened.
Spare parts
Use only original spare parts.
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2Technical Data
Type FT SG50/SG85
Output torque 800 Nm
Output speed 2 rpm
Output shaft / hollow shaft 45,00 mm
Maximum output speed open / close
for frequency inverter operation 3,5 / 3,5 rpm
Maximum holding torque 2900 Nm
Supply voltage 3N~ 400 V
Operating current 1,20 A
Operating frequency 50 Hz
Power factor cos φ 0,87
Maximum movement per hour 20 h-1
Class of protection IP 65
Limit switch range
(maximum revolutions of output shaft / hollow shaft) 1
Temperature range -10 / +40 (+60) °C
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1) When using a temperature range of +40°...+60°C use half of maximum movements per hour.
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Caution - Component damage can result!
The maximum current that can be switched over the limit switch is
1A for 230 V AC and 0.4 A for 24V DC
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3Mechanical installation
Prerequisites
The permissible loads on walls, fastenings, mountings and transmission elements must not
be exceeded, even for maximum holding torques or locking torques (▶ refer to technical
data).
Connection elements
▶ Self-locking connection
elements with a minimum
strength of 800 N/mm2
(8.8) must be used.
▶ Utilize the hole diameter
to the full.
▶ Use adequately
dimensioned washers for
elongated holes.
BAGAB00002_Z002 BAGAB00003_ Z002
3 : 1
Permissible mounting positions
BAGAC06401_Z001

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Mounting
Four holes are provided for mounting.

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Installation
The descriptions below apply to general door specifications. The specifications of the door
manufacturer must also be observed during installation.
Warning - Potential injury or danger to life!
During installation, be sure to use a lifting device that has a sufficient load-
carrying capacity.
▶ Tighten all connection elements (M12) to
75 Nm. Install all other connection
elements according to the specifications of
the door manufacturer.
BAGAE06401_Z001
75 Nm
8.8
8.8
8.8
8.8
8.8
8.8
8.8
▶ The drive unit has a friction clutch as
protection against overload. The friction
clutch is set to the output torque. Turning
to the left reduces the output torque.
BAGAE06402_Z001
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4Electrical installation
Warning - Danger to life from electric current!
Switch the mains OFF and check that the cables are de-energised
Observe the applicable regulations and standards
Make a proper electrical connection
Use suitable tools
Performing electrical installation
Remove the cover. Insert the motor plug. Insert the limit switch plug.
BAHAA04_Z001
BAHAC01_Z001
Completing the electrical installation
Mount the cable entries and/or cable glands.
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5Limit switch adjustment
Adjust the limit switches to define the final limits positions for OPEN and CLOSE.
Prerequisite
The door must open when the OPEN
pushbutton is operated. If the door closes, L1
and L2 must exchanged with the current
switched off.
Adjusting the OPEN limit position
Use the OPEN pushbutton to open the door
to the desired OPEN final limit position.
Rotate the cam of the OPEN limit switch S3
to the middle of tappet ①.
Tighten the screw of the cam ②.

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Check the position of the door:
Close the door ① until the cam is free and
open the door again ② at OPEN final limit
position.
Carry out fine adjustment to correct the
OPEN final limit position. Check the door
position after correction.
Adjusting the OPEN final limit position presets the OPEN SAFETY limit switch. The door
must stop safely if the direction of rotation is wrong or the OPEN limit switch S3 fails. If
necessary, carry out fine adjustment to correct the switching point of the limit switch.
Adjusting the CLOSE final limit position and auxiliary limit switch
Carry out adjustment as for OPEN final limit position.
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6Motor connection
M1 Motor
X13 Motor plug
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7Alternative motor connection
M1 Motor
X13 Motor plug
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8Limit switch connection
BANA001023_Z001
21
22
23
24
25
26
27
28
S2S1
X12
S6 S3 S4 S5
56410141516 9178 7131211
S9F10
F10 Thermal contact
S9 Release switch
X12 Limit switch board
S1 Safety open limit switch
S2 Safety close limit switch
S3 Open limit switch
S4 Close limit switch
S5 Additional limit switch
S6 Additional limit switch
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9Emergency manual operation lever
The emergency manual operation is provided as a means of opening or closing doors that do
not have electric power supply. Operation interrupts the control voltage. Electrical operation
is no longer possible.
Warning - Injury through improper operation!
Disconnect the voltage
Door movement is possible after release
Turn the lever 180° to activate.
BAUA000011_Z001
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10 Completing commissioning / inspection
Check the following components and then install all covers.
Gearbox
Check the drive unit for loss of oil (a few drops can be neglected). Protect the output-shaft
permanently against corrosion.
Mounting
Check that all connection elements (consoles, torque mounts, screws, locking rings, etc.) are
secure and in proper condition.
Electrical wiring
Check the connection cables and cabling for damage or crushing. Check that the screw
connections and plug connections are fitted properly with a good electric contact.
Limit switch
Check the final limit positions by opening and closing fully. The safety area must not be
approached.
Drive unit
Note!
Engage a qualified engineer to check the drive unit annually
Apply shorter inspection intervals for doors that are operated frequently
Observe the applicable regulations and standards
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11 Declaration of incorporation / Declaration of conformity
Declaration of incorporation
within the meaning of Machinery Directive 2006/42/EC
for partly completed machinery, Appendix II Part B
Declaration of conformity
within the meaning of EMC Directive 2014/30/EU
within the meaning of RoHS Directive 2011/65/EU
We,
GfA ELEKTROMATEN GmbH & Co. KG
declare under our sole responsibility that the
following product complies with the above
directives and is only intended for installation in a
door system.
Drive unit
FT 80.2-45,00
Part no.: 10003232 00011
We undertake to transmit in response to a
reasoned request by the appropriate regulatory
authorities the special documents on the partly
completed machinery.
This product must only be put into operation
when it has been determined that the complete
machine/system in which it has been installed
complies with the provisions of the above-
mentioned directives.
Authorised representative to compile the
technical documents is the undersigned.
Düsseldorf, 10.08.2018
Stephan Kleine
CEO
Signature
The following requirements from Appendix I of
the Machinery Directive 2006/42/EC are met:
1.1.2, 1.1.3, 1.1.5, 1.2.2, 1.2.3, 1.2.6, 1.3.2,
1.3.3, 1.3.9, 1.5.1, 1.5.2, 1.5.4, 1.5.6, 1.5.7,
1.5.8, 1.5.9, 1.5.10, 1.5.11, 1.5.13, 1.6.1, 1.6.2,
1.6.4, 1.7.2, 1.7.3, 1.7.4.3.
Standards applied:
EN 12453:2001
Industrial, commercial and garage doors and
gates - Safety in use of power operated doors -
Requirements
EN 12604:2017
Industrial, commercial and garage doors and
gates - Mechanical aspects - Requirements
EN 60335-1:2012
Household and similar electrical appliances -
Safety - Part 1: General requirements
EN 61000-6-2:2005
Electromagnetic compatibility (EMC) Part 6-2
Generic standards – Immunity standard for
industrial environments
EN 61000-6-3:2007
Electromagnetic compatibility (EMC) Part 6-3
Generic standards – Emission standard for
residential, commercial and light-industrial
environments
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