GFA ELEKTROMAT SE 8.60 FU-25,40 User manual

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Installation Instructions
ELEKTROMAT
SE 8.60 FU-25,40
Model: 10004398 30012
-en-
Status: 09.07.2020

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GfA ELEKTROMATEN GmbH & Co. KG
Wiesenstraße 81
D-40549 Düsseldorf
www.gfa-elektromaten.de
[email protected]

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Table of contents
1General safety information .............................................................................................. 4
2Technical Data ................................................................................................................ 5
3Mechanical installation .................................................................................................... 6
4Electrical installation ....................................................................................................... 8
5Limit switch adjustment ................................................................................................... 9
6Emergency manual operation ....................................................................................... 10
7Completing commissioning / inspection ......................................................................... 12
8Declaration of incorporation / Declaration of conformity ................................................. 13
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Symbols
Warning - Potential injury or danger to life!
Warning - Danger to life from electric current!
Note - Important information!
▶ Requirement - Required action!
Schematic representations are based on product examples. Deviations from delivered
products are possible.

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1General safety information
Specified normal use
The drive unit is intended for sectional doors with full counter-balancing.
The safe operation is only guaranteed with normal specified use. The drive unit is to be
protected from rain, moisture and aggressive ambient conditions. No liability for damage
caused by other applications or non-observance of the information in the manual.
Modifications are only permitted with the agreement of the manufacturer. Otherwise the
Manufacturer’s Declaration shall be rendered null and void.
Safety information
Installation and initial operation tasks are to be performed by trained, skilled fitters only.
Only trained electrical craftsmen are permitted to work on electrical equipment. They must
assess the tasks assigned to them, recognise potential danger zones and be able to take
appropriate safety measures.
The installation is only to be carried out with the supply off.
Observe the applicable regulations and standards.
Coverings and safety devices
Do not operate unless corresponding coverings and safety devices are fitted/installed.
Ensure that gaskets are correctly positioned and cable glands are correctly tightened.
Spare parts
Use only original spare parts.

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2Technical Data
Type SG 40
Output torque 80 (-) Nm
Output speed OPEN 12-60 rpm
Output speed CLOSE 12-24 rpm
Output speed CLOSE > 2,5m 12-30 rpm
Output shaft / hollow shaft 25,40 mm
Maximum holding torque 390 Nm
Maximum door weight 3200 N
Supply voltage 1N~ 230 V
Operating current 7,35 A
Operating frequency 50 Hz
Power factor cos φ 0,85
Maximum movement per hour 36 h-1
Class of protection IP 65
Limit switch range
(maximum revolutions of output shaft / hollow shaft) 14
Temperature range +5 / +40 (+60) 1) °C
Operating sound pressure level < 70 dB(A)
1) When using a temperature range of +40°...+60°C use half of maximum movements per hour.

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3Mechanical installation
Prerequisites
The permissible loads on walls, fastenings, mountings and transmission elements must not
be exceeded, even for maximum holding torques or locking torques (▶ refer to technical
data).
Connection elements:
▶ Self-locking connection
elements with a minimum
strength of 800 N/mm2
(8.8) must be used.
▶ Utilize the hole diameter
to the full.
▶ Use adequately
dimensioned washers for
elongated holes.
BAGAB00002_Z002 BAGAB 00003_Z002
3 : 1
Permissible mounting positions

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Mounting
Fourt threads are provided for mounting.
▶ Use at least 2 of these.
Additional mounting options

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4Electrical installation
Warning - Danger to life from electric current!
Switch the mains OFF and check that the cables are de-energised
Observe the applicable regulations and standards
Make the electrical connection according to standard
Use suitable tools
Performing electrical installation
▶ Insert plug. ▶ Tighten nuts to 6 Nm.
Completing the electrical installation
Mount the cable entries and/or cable glands.
Connection of external emergency switches !
External emergency switches (release, for example, in case of spring breakage,
slack rope, etc.) must be connected over the door control.

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5Limit switch adjustment
The adjustment of the final limit positions OPEN and CLOSE is described in the instructions
for the door control panel.

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6Emergency manual operation
Emergency manual operation is designed for opening or closing the door without power
supply. Its activation interrupts the control voltage. Electrical operation is no longer possible.
Warning – Injuries due to incorrect operation!
Switch off voltage.
Warning - Danger of the door dropping!
If you need to apply more than the permissible force of 390N (according to DIN EN
12604/DIN EN 12453) to move the door by emergency manual operation, this
indicates a stalling on the drive unit or door. Releasing the stalling may cause the
door to drop.
Take a safe stand.
For drive units with brake, the emergency manual operation must be carried out
against the closed brake.
Caution - Risk of injury due to unexpected movement!
The emergency manual operation has an integrated overload protection. The
overload protection causes a disconnection of the force transmission in the case of
unbalanced doors. In this case, the chain slips.
Take a safe stand.
Check the counter-balancing of the door in case of a triggering overload
protection.
Caution – Damage to components!
Do not move the door beyond the final limit positions.

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Ⓐ: Attach tool (①). Switch on by turning to
the right until stop (②).
Ⓑ: Switch on by pulling the red handle.
Ⓐ+Ⓑ: Open (③) or close (④) the door by
pulling the chain by hand.
Ⓐ: Attach tool (⑤). Switch off by turning to
the left until stop (⑥).
Ⓑ: Switch off by turning to the right until stop.

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7Completing commissioning / inspection
Check the following components and then install all covers.
Gearbox
Check the drive unit for loss of oil (a few drops can be neglected). Protect the output-shaft
permanently against corrosion.
Mounting
Check that all connection elements (consoles, torque mounts, screws, locking rings, etc.) are
secure and in proper condition.
Electrical wiring
Check the connection cables and cabling for damage or crushing. Check that the screw
connections and plug connections are fitted properly with a good electric contact.
Emergency manual operation
Check the function with the power disconnected. Perform the check only between the final
limit positions.
Limit switch
Check the final limit positions by opening and closing fully. The safety area must not be
approached.
Drive unit
Note!
Engage a qualified engineer to check the drive unit annually
Apply shorter inspection intervals for doors that are operated frequently
Observe the applicable regulations and standards

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8Declaration of incorporation / Declaration of conformity
Declaration of incorporation
within the meaning of Machinery Directive 2006/42/EC
for partly completed machinery, Appendix II Part B
Declaration of conformity
within the meaning of EMC Directive 2014/30/EU
within the meaning of RoHS Directive 2011/65/EU
We,
GfA ELEKTROMATEN GmbH & Co. KG
declare under our sole responsibility that the
following product complies with the above
directives and is only intended for installation in a
door system.
Drive unit
SE 8.60 FU-25,40
Part no.: 10004398 30012
We undertake to transmit in response to a
reasoned request by the appropriate regulatory
authorities the special documents on the partly
completed machinery.
This product must only be put into operation
when it has been determined that the complete
machine/system in which it has been installed
complies with the provisions of the above-
mentioned directives.
Authorised representative to compile the
technical documents is the undersigned.
Düsseldorf, 10.08.2018
Stephan Kleine
CEO
Signature
The following requirements from Appendix I of
the Machinery Directive 2006/42/EC are met:
1.1.2, 1.1.3, 1.1.5, 1.2.2, 1.2.3, 1.2.6, 1.3.2,
1.3.3, 1.3.9, 1.5.1, 1.5.2, 1.5.4, 1.5.6, 1.5.7,
1.5.8, 1.5.9, 1.5.10, 1.5.11, 1.5.13, 1.6.1, 1.6.2,
1.6.4, 1.7.2, 1.7.3, 1.7.4.3.
Standards applied:
EN 12453:2001
Industrial, commercial and garage doors and
gates - Safety in use of power operated doors -
Requirements
EN 12604:2017
Industrial, commercial and garage doors and
gates - Mechanical aspects - Requirements
EN 60335-1:2012
Household and similar electrical appliances -
Safety - Part 1: General requirements
EN 61000-6-2:2005
Electromagnetic compatibility (EMC) Part 6-2
Generic standards – Immunity standard for
industrial environments
EN 61000-6-3:2007
Electromagnetic compatibility (EMC) Part 6-3
Generic standards – Emission standard for
residential, commercial and light-industrial
environments

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