GGM gastro CAPRI 0,5S User manual

Keep for the entire life of the product
REFRIGERATION CABINET
CAPRI
(with undermount refrigerating unit placement)
Capri
0,5С
฀

OPERATING MANUAL
ATTENTION!
READ AND UNDERSTAND THIS MANUAL BEFORE
INSTALLATION AND THE FIRST USE OF THE DEVICE.
DEVICE’S SAFETY AND COMMERCIAL IMPACT HIGHLY
DEPEND ON FOLLOWING THE REQUIREMENTS IN THIS
DOCUMENT.

INTRODUCTION
This Operating Manual (hereinafter referred to as Manual or RE), that also includes certifi-
cate data, applies to series of Capri refrigerated wall-sited undermount cabinets (hereinafter re-
ferred to as cabinet or device). Data listed below provides information as well as guidelines for
consumers and maintenance specialists regarding:
−technical characteristics;
−manufacturer’s guarantees and certification;
−transportation and storage;
−installation, startup and operating the device (including maintenance and repairs),
disposal of the above-mentioned cabinet.
WARNING: THE MANUFACTURER BEARS NO RESPONSIBILITY FOR ANY KIND
OF DAMAGE, CAUSED BY IMPROPER OR ERRONEOUS USE OF THE CABINET, OR
ANY OTHER ACTIONS THAT ARE NOT DIRECTLY SPECIFIED IN THIS MANUAL.
1. GENERAL DATA
1. 1. Refrigeration cabinet is used for demonstration, short-time storage and selling feed
products, pre-cooled (frozen) to a temperature of effective volume is designed to operate in trade
and public catering enterprises.
1. 2. Refrigeration cabinet consists of the case and refrigerating unit, located in the lower
part of the cabinet.
The device is designed for storing the products in a temperature range, that are specified in
table 1, section 2 of this manual.
Basic technical specifications for the cabinets are provided in table 1, section 2 of this manu-
al.
1. 3. Climatic categories for the device according to GOST IEC 60335-2-89-2013:
1 (tов=16С/80%), 2 (tов=22С/65%), 3 (tов=25С/ 60%), 4 (tов=30С/ 55%).
The environment air humidity exceeding the sets parameters, might cause condensed water
on the external device surface which does not constitute malfunction.
1. 4. The device meets the requirements for safety and environment protection, listed in the
following technical regulations, adopted by Customs Union:
1. 5. Average total service life of the device before reaching the limit state is at least 12
years.
Limit state of a device is a state where frame deficiencies no longer allow to sustain set tem-
perature range on an acceptable level and economical losses caused by the cost of the repairs and
idle time become comparable to the cost of a new device.
1. 6. The device can be transported by any types of transport, excluding air transport, in a
properly packed condition and meeting the transportation requirements, standing for the chosen
type of transport. When transporting by means of an automobile transport, the maximum allowed
speed should not exceed 60 km/h (37m/h). Loading, boarding, transportation, unloading should
be executed carefully so as not to hit or push the device. Packed device should be placed accord-
ing to the markings on the label. Do not tilt the package.
1. 7. Store the device in a storage facility or under a shed and in a shipping container provid-
ed by the manufacturing company, with storage temperature above minus 35°Сand humidity lev-
el under 80%. Storage conditions group 4 according to GOST 15150. Avoid exposure to direct
sunlight. Storage cannot exceed 6 months.

1. 8. The results of commissioning operations should be reflected in Commissioning sheet –
Appendix B Copies of the sheet are to be sent to the distributor (dealer) and the manufacturer in
five days to register the start of the warranty date. In case the consumer fails to send the sheets,
the distributor (dealer) and manufacturer will have no warranty liabilities.
WARNING: INSTALLATION, COMMISSIONING, TECHNICAL MAINTENANCE
AND REPAIRS SHOULD BE PERFORMED BY SPECIALISTS TECHNICIANS FROM A
SPECIALISED ORGANIZATION (SERVICE PROVIDER) IN A STRICT COMPLIANCE
WITH STANDING LABOR SAFETY STANDARDS. DO NOT MAKE ANY ALTERATIONS
IN THE PRODUCT DESIGN.
THE DEVICE CONTAINS FLAMMABLE REFRIGANT
R-290! DO NOT DAMAGE THE REFRIGERANT CIR-
CUIT!
1. 9. The manual does not reflect some minor manufacturer-introduced modifications to the
device.
2. TECHNICAL SPECIFICATIONS
Main technical specifications of the device are as specified in table 1.
Table 1
Parameter name
Capri 0,5S
Inner volume, m3
0,58

Effective volume, m3
0,53
Effective volume temperature with environment temperature 25° and
relative humidity level 60%, °C
from 0 to plus 7
The temperature increase in the products stored in the effective
refrigerated volume during defrosting, max °C
3
Refrigerated area on rack-shelves,
excluding the bottom area, m2
1,7
Energy consumption per day, maximum kW/h
- R134a
4,6
- R290
4,8
Amperage, A
- R134a
1,7
- R290
2,35
Watt nominal, W
- R134a
270
- R290
366
Maximum nominal for inner volume lamps, W
34
Defrosting power consumption, W
−
Defrosting power the heating systems, W
−
Род тока
alternating one-phase
current
Nominal voltage, V
220
Nominal frequency, Hz
50
Corrected noise power level, max dBA
58
Maximum weight on the rack-shelf (equally spread), kg
40
Dimensions, mm:
length
depths (without handles)
height
660
695
2110
Weight, max kg
110
3. PACKAGE CONTENTS
3.1. Device package contents are as per table 2.
Table 2.
Name
Quantity, pcs.
0,5S
Cabinet
1
Operating manual
1
Rack-shelf
6
Shelf bracket
24
Handle
1
Screw М6х30 DIN912
2
4. PROOF OF ACCEPTANCE
Refrigeration cabinet Capri ,

with manufacturing № meets all tech-
nical requirements of TY 28.25.13-002-07600499-2017 and is evaluated as suitable for opera-
tion. The unit is packed with accordance with technical documentation
The electric circuit rated for voltage of ~220V.
Release date
Compressor №
Refrigerant brand and volume
Chief Quality Inspector
(Signature) (Name of signatory)
Stamp
5. UNPACKING, ASSEMBLY AND PUTTING INTO
OPERATION
5. 1. Inside the premise put the device on wooden pallet and transport it with the fork lift
or lift cart with carrying capacity equal of more than device's gross weight.
DO NOT MOVE THE DEVICE WITH A FORK LIFT TO AVOID DAMAGING THE RE-
FRIGERATING AND ELECTRICAL SYSTEMS!
5. 2. Carefully release the device out of the package, so as not to allow any mechanical
damage to any of its elements.
5. 3. Remove any parts, holding the doors in transportable position. Take all the docu-
ments and additional parts and components from inside the package. Read and understand the
manual for the device. Inspect the contents for any damage and missing parts.
5. 4. Remove the device from the wooden pallet, unscrew the fastening bolts, screw in the
supports in their place. Devices with overhead refrigeration device, remove the nails from the
pallet, unscrew the 2 bolts, dismantle the fastening, install the self-driving screws back and
mount the cabinet leg into the support.
Regulate the support to put the device into a stable horizontal position, and angle it 3°
away from the customer to ensure zero-noise performance and correct condensate accumula-
tion, eliminate the possible skewness and yawns between the doors.
I m p o r t a n t –if the device was tilted by more than 15о, do not power up the device
for a day's time to avoid the oil from the compressor crankcase spilling into suction intake,
which may result in device's failure.

5. 5. When placing the device, leave at least 100mm gap between the wall and de-
vice's back wall. Do not install the device closer than 2 meters from the heating units,
under direct sunlight, air drafts, caused by opening doors, windows or artificial climate
(creating air flows stronger than 0.2m/s) or in premises with humidity level surpassing
the limits set in article 1.3. of this manual! Failure to follow these recommendations
may lower the device's performance or cause a breakdown, not covered by warranty.
5. 6. To install the rack-shelves, install the brackets into beam channel on neces-
sary height (4 brackets per rack-shelf). Fix the rack-shelves onto the brackets. Install
the handles.
5. 7. Panel and door covering, as well as shields are supplied covered in remova-
ble protective film.
5. 8. Wash the inner and outer surfaces with neutral detergent, then clean warm
water and dry it with soft cloth.
5. 9. Check the following conditions before commissioning:
−integrity of the refrigerating system;
−melt-water (condensate) draining system.
5.10. If the device was stored or transported in temperatures lower than
In case of the device being stored or transported in the temperature lower than 12оС,
the device needs to be kept in temperature above +12оС for 12 hours minimum before
powering up.
I m p o r t a n t –do not connect cold device to power grid. This may cause
compressor jam and put the device out of order.
6. GRID CONNECTION SAFETY MEASURES
6.1 The electric equipment meets the standing requirements for safety set forth
technical regulations, adopted by Customs Union.
6.2 Supply voltage range should not deviate from minus 10% to plus 10% from
its nominal figure, provided in table 1 section 2 in this Manual. For permitted current
frequency swings refer to GOST 32144.
I m p o r t a n t: if power supply voltage swings exceed the allowed norms, it is
recommended to power up the device with a voltage monitor or regulator. Failure to
follow these recommendations may result in a breakdown, not covered by warranty.
6.3 Device has one power cord with a grounding contact, attached to the device
by Y-method.
6.4 Connect the device to the power grid (pic. 1) via automatic electromagnetic
protection shutoff and differential switch (GFI). Choose the automatic shutoff with
the nearest trip setting value, the amperage for a differential trigger should be than the
amperage for the automatic trigger, nominal shutting differential amperage is 30mA

7. OPERATION AND MAINTENANCE MANUAL
7. 1. Following the operating rules and requirements set forth in this manual will
increase the life and safety of the device.
7.2. After checking the technical specifications
and electrical safety of the device, connect it to the
power grid, following the rules above. Compressor
starts with a few seconds delay. After the temperature
in the refrigerated enclosure has reached the set
parameter, the compressor will start working in
cycles.
Pic. 2 Control panel
The controller (1) serves to automatically maintain set temperature level in the
refrigerated enclosure and control the defrosting process of the evaporator. Manufac-
turer’s settings provide the optimal performance of the device. Changing the settings
must be conducted by a qualified technical personnel from the service provider, and in
accordance with the controller manual.
The switch (2) controls the cabinet lighting.
I m p o r t a n t
If your region has frequent power outages, the disruptions in controller
performance may lead to ice build-up on the evaporator. To prevent the wrong
temperature conditions, disconnect the device from the power grid (power out-
let) to let the evaporator defrost. In case of frequent power outages, ask the
service provider technician to change the settings so that new cycle started with
defrosting.
7. 3. Basic circuit diagram is shown in Appendix B.
7. 4. Before filling the effective volume with products, power up the device, and
wait for the temperature inside the volume to reach the set parameter.
7.5. Load the device with products, pre-cooled (frozen) to the temperature of the
effective volume. Spread them equally, leaving no empty spaces. Do not over-
load the shelves.
Conditions for normal air circulation:
–leave at least a 10mm gap between the products;
–leave at least a 10mm gap between the products and the side walls in the
cabinet. The gap between the products and the back wall cannot be smaller than
25mm;
–the loading height should me 25mm less than the distance between the 2
adjacent rack-shelf;
–the gap between the products and the air outlets should be at least 50mm;
–do not obstruct the air path and do not put paper, plastic film or any other

air-proof material.
Failure to follow these rules inhibits air circulation, lowers operation characteris-
tics of the device which might spoil the food items.
DO NOT STORE EXPLOSIVE ITEMS, SUCH AS AEROSOL SPRAYS WITH IN-
FLAMMABLE LIQUIDS.
DO NOT STEP ON OR INTO THE PRODUCT TO AVOID DEFORMATION OR
TIPPING OF THE PRODUCT. THIS COULD RESULT IN INJURY.
I m p o r t a n t
1. The compressor works in cycles and turns off upon reaching set tem-
perature. Upon the temperature rising by 2-3оС, it will turn on again. The tem-
perature in different spots in the effective volume may differ depending on the
distance from the air cooler. The controller shows the average temperature in
the effective volume.
2. Neglecting the recommendations, set forth in article 1.3 might lead to
the glass doors fogging, and does not constitute a malfunction.
3. Frequent door openings may lead to the temperature increase in the
effective volume. When loading the device, equipped with two doors, do not
open both slide-doors at the same time, load the items through one door at the
time, minimize the time the doors stay opened.
7. 6. The device can only be operated by enterprise employees, medically exam-
ined, instructed on safety measures, skilled in operating the device in accordance with
this Manual.
7. 7. Personnel in the facility, where the device is places, must perform the follow-
ing maintenance, not requiring special tools and dismantling:
−observing the temperature in the refrigerated enclosure;
−inspecting the state of the device, the correct loading, melt-water draining system;
−cleaning (washing) the inner surfaces and removable parts after disconnecting the
device from the power grid (power outlet), wish a neutral detergent, then clean warm wa-
ter and dry it with soft cloth. Then re-attach the removable parts and leave the device
with the slide-doors opened so that the device could dry. How often —at least once eve-
ry two weeks;
−cleaning (washing) the outer surfaces and removable parts after disconnecting the
device from the power grid (wall outlet), wish a neutral detergent, then clean warm water
and dry it with soft cloth. How often —at least once per weeks.
Upon noticing any abnormal performance, or if the inside temperature rises above ac-
ceptable limits, disconnect the device from the power source (power outlet), remove the
stored items to prevent their spoilage, and call for a technical specialist.
7. 8. To maintain a stable and reliable performance, service provider must conduct a
monthly maintenance.
A maintenance manager is appointed by the head of the enterprise.
7. 9. Maintenance procedures include the following processes:
a) visually inspect the device for its technical condition and completeness;
b) check the grounding, it's components and connections, check the contact resistance
between the grounding clamp and accessible metallic parts in the cabinet, which should
not exceed 0,1 Ohm;

c) Check the lighting;
d) check automatic defrosting system in the evaporator and condensate draining sys-
tem.
e) clean the condenser from dust and dirt;
f) check the integrity of the refrigeration system;
g) make sure that the leak current is below 3,5mA.
When performing procedures a, b, c, d, e, f and g disconnect the device from the power
grid, by unplugging it.
Completing the maintenance procedures should be reflected in table 3, section 9 of this
Manual.
Replacing the damaged power cords and faulty lighting can be carried out by a specialist
technician from the service provider.
7.10. The list of possible malfunctions and means to eliminate them are set forth in
table 4, section 10.
8. DISPOSAL
8. 1. After the expiration of the terms of service, the device should be taken out
of service and the one of the following decisions should be made: disposal, repairing,
checking the condition and calculating a new term of service.
8. 2. The device should be disposed of in accordance with the local and envi-
ronmental law. Before moving the equipment to waste disposal site, fully drain the
refrigerant and oil. Burning the thermal isolation (polyurethane foam) is expressly
prohibited, suck materials are to be buried on a special waste site at least 2 meters
deep.
8. 3. DO NOT RELEASE THE REFRIGERANT IN THE ENVIRONMENT
DURING THE OPERATING, REPAIRING AND DISPOSING OF THE DEVICE.
8. 4. DUMPING THE OIL INTO THE GROUND, WATER OR HOLDING
POND ETC IS FORBIDDEN.

9. MAINTENANCE RECORD.
WARNING: INSTALLATION, COMMISSIONING, TECHNICAL MAINTENANCE
AND REPAIRS SHOULD BE PERFORMED BY SPECIALISTS TECHNICIANS FROM A
SPECIALISED ORGANIZATION (SERVICE PROVIDER) IN A STRICT COMPLIANCE
WITH STANDING LABOR SAFETY STANDARDS. DO NOT MAKE ANY ALTERA-
TIONS IN THE PRODUCT DESIGN.
.
WARNING!
ВTHE DEVICE CONTAINS FLAMMABLE REFRIG-
ERANT R-290! DO NOT DAMAGE THE REFRIG-
ERANT CIRCUIT!
Table 3.
Date
Type of maintenance
Position, name and signature
Performed
by
Accepted
by

10. LIST OF POSSIBLE MALFUNCTIONS AND FIXES
Table 4.
Defect name, external and other
signs
Probable reason
How to fix
1. Device is connected to the power
grid but not working.
1.1. The controller display is
dark.
No power in the wall outlet.
Check the voltage in the wall outlet.
No contact between the wall
outlet and the plug.
Enable a contact between the plug
and the wall outlet.
The controller is switched off.
Switch on the controller.
1.2. Error message on the control-
ler display.
Weakened connection be-
tween the controller and the
sensor.
Enable a stable connection.
Controller sensor is out of or-
der
Replace the sensor.
1.3. Chaotic symbols and lines on
the controller display.
Controller is out
of order.
Replace the controller.
2. The compressor does not start.
2.1. No power on compressor ter-
minal block:
Break in electrical circuit.
Check the feed circuit and fix the
connection.
2.2. The device keeps working
when positively closing contacts on
the magnetic starter.
Magnetic starter coil has
burned.
Replace the magnetic starter.
Control-circuit interruption.
Fix the control-circuit interruption.
2.3. Bridges are installed on startup
protection relay but the compres-
sor keeps working.
Startup protection relay is
malfunctioning.
Replace the startup protection relay.
2.4. Automatic fan circuit cutout
triggers. Megohmmeter shows
short-circuit between compressor
engine phases.
The compressor engine
shorting.
Replace the compressor.
2.5. Automatic fan circuit cutout
triggers. Megohmmeter shows
short-circuit between fan phases.
Electric fan engine shorting.
Check the fan engine cable condi-
tion. If there is no shorting in the
cable, replace the fan engine.
3. Startup protection relay triggers
after 3-5 seconds after switching
on.
3.1. Starting condenser is breached.
Replace the condenser.
3.2. Megohmmeter shows winding
short-circuit on compressor frame.
Electric engine winding short
circuits to frame.
Test equipment for continuity. If the
compressor is damaged, replace it.

3.3. Megohmmeter shows
short-circuit between starting
and operating winding when
connector blocks are removed.
Interwinding short circuit in
the electric compressor en-
gine.
Disassemble terminal block and test
the output for continuity to discover
any shorting. If the compressor is
damaged, replace it.
3.4. Condenser fan is on, com-
pressor is off.
Electric engine winding
interruption.
Measure engine winding output re-
sistance. If the winding is interrupt-
ed, replace the compressor.
3.5. Fan is on, compressor is off.
Compressor stator feed-through
receives normal voltage. The
compressor engine humming.
Compressor jams.
Replace the compressor.
4. The compressor shuts down
after a short while.
4.1. The compressor thermal
protection triggers
Condenser fan engine does
not work
Check the contacts. Replace the con-
denser fan engine.
Compressor interfin space
clogged up.
Clean the condenser.
Weak fan blades tightening on
the shaft.
Tighten the fan blades.
The condenser entrance is
hot.
Air temperature at the condenser en-
trance should not be warmer than
the environment temperature by
more than 2С.
The air cannot access the con-
denser.
Allow the air access to
the condenser.
Noncondensable gases (air) in
the system.
Install a manometer on the liquid
line. If condensing pressure rises
(condensing pressure should be
equal to that of the incoming air plus
10-12K), refill the system with the re-
frigerant.
The volume of the refrigerant
is higher than normal.
Remove excess refrigerant.
4.2. Compressor thermal protec-
tion triggers, increased power
consumption, the winding re-
sistance is below normal.
Turn-to-turn short circuit in
the compressor winding.
Replace the compressor.
4.3. The controller settings have
failed.
Reconfigure controller as per settings
table.
5. Increased temperature in the
refrigerated enclosure, compres-
sor is working.
5.1. The evaporator freezes-up.
Large frost deposit in the
evaporator. Automatic de-
frosting system is malfunction-
ing.
Check the contacts, defrost heaters
(if installed), controller and its setup.
Replace defective nodes.

The device is loaded with
warm products.
Defrost the evaporator. Load the
device with pre-cooled (frozen).
No space between the loaded
products and the enclosure.
Make space between the loaded
products and the enclosure.
Air cooler fan does not work
(if installed).
Check the contacts. Replace the
faulty fan engine.
5.2. Evaporator partially freezes-
up, the temperature inside the
device rises.
Dehydrating filter is partially
clogged up. Dehydrating filter
frame is overcooled.
Replace the dehydrating filter.
Partial refrigerant leak.
Locate and fix the leak spot and pour
additional refrigerant into the sys-
tem.
5.3. Evaporator does not freeze
up, the compressor works non-
stop.
No refrigerant in the system.
Locate and fix the leak spot. Drain
the system. Refill the device with the
refrigerant.
Freezing moisture in the throt-
tling device. After switching
off the throttling device for 3-
4 hours and then switching on,
or heating the throttling de-
vice at the evaporator en-
trance, the systems works as
intended. After switching
compressor, the refrigerant
babbles in the spot where ca-
pillary tube enters the evapo-
rator.
Dehydrate the system with the tech-
nological dehydrating filter. Vacuum
the refrigerating system before refill-
ing it. If this does not solve the prob-
lem, replace the compressor.
Capillary tube is clogged up.
After switching off the com-
pressor, the refrigerant does
not babble at the evaporator
entrance. Thermal cutout
switches off the compressor.
Replace the dehydrating filter, cut
50mm of capillary tube on the dehy-
dration filter side. Is this does not fix
the defect, replace the capillary tube.
Dehydrating filter is fully
clogged up. Increased power
consumption. The condenser
is cold.
Replace the dehydrating filter.
6. The compressor works almost
non-stop, duty cycle factor is
above 0.95
The doors are being opened
for a prolonged period of
time.
Instruct the service personnel.
Doors yawn.
Make sure there are no yawns be-
tween the door seal and the door-
frame.
7. Increased noise level and rat-
tling.
The device is in unstable posi-
tion.
Calibrate the device position.
Pipelines touch the frame and
each other.
Distance the pipelines, carefully
bending them in the touch area.

10. MANUFACTURER WARRANTY
11. 1. Warranty period is 12 months from the date of selling the device, but not
longer than 18 months from the manufacturing day.
11. 2. During the warranty period, service providers will perform all diagnostics
and replace defective components.
11. 3. Warranty is valid during the maintenance. Warranty liabilities do not include
maintenance during the warranty period. Maintenance is a paid service, provided by the
service provider.
11. 4. During the stage of testing and commissioning, the Buyer shall sign a tech-
nical service agreement with the service provider.
11. 5. Warranty liabilities are valid with the following documents:
−Device manual;
−Commissioning sheet;
−Technical service agreement with the service provider.
Both Buyer and the service provider representative shall sign the sheets and verify
with the stamps.
11. 6. Warranty liabilities become null in the following cases:
−device operation violates the requirements in the Manual;
−components and joins have sustained damage during improper trans-
portation, loading-unloading operation, storing, testing and commissioning
and operation;
−the device has sustained damage caused by incorrect connection, set-
up, abnormal operation or operation in the conditions that were not specified
by manufacturer;
−damage is caused by abnormal voltage fluctuations;
−damage is caused by fire, lightning strike, flood or other natural ca-
lamities;
−product design or accessories have been altered, or unauthorized re-
pairs have been made;
−device has sustained mechanical damage or has traces of chemicals;
−device was operated in violation with article 1.3 of this Manual.
11. 7. Warranty liabilities do not cover the glass details, light sources and ex-
pendable/consumable materials.
11. 8. If the device was delivered to buyer not on manufacturer's transport, no
claims on quality and missing components will be accepted.
11. 9. Manufacturer does not give any warranty on compatibility between ac-
quired equipment and the Buyer's equipment. Manufacturer will not be obligated to
accept the returned effective unit, if it is for any reason unfit for Buyer.
11. 10. If the qualified personnel from the manufacturing facility or other organiza-
tion, authorized to perform maintenance, discover that malfunctioning was caused by the
Buyer's actions, the Buyer will take on the responsibility to reimburse all expenses, in-
curred by providing the qualified personnel. The responsibility to present the evidence of
guilt lies on the Buyer.

11. 11. In case of the Buyer's neglect to observe the above-mentioned articles,
the manufacturer will have the right to immediately interrupt the warranty without
further notice.
11. 12. This warranty does not infringe upon the consumer's right, granted by
legislation. The manufacturer will bear no responsibility for the sold goods after the
warranty date expiration.

APPENDIX А
Sectional view of the cabinet
Capri 0,5S
1. Effective volume. 2. Engine compartment. 3. Air-cooler. 4. Compressing-
condensing block. 5. Controller. 6. Diode lamp.
7. Frame. 8. Door. 9. Rack-shelf. 10. Machine room shield.

APPENDIX B
Medium temperature refrigeration cabinet
Capri 0,5S
Basic circuit diagram.
А1 –Compressing-condensing block; А2 –controller; EL1, EL2 –LED strip;
М –evaporator fan; RK1 –temperature sensor; SA –lighting switch; U –LED strip
power source; XP –power cord with a plug.