GGP ITALY SPA 92 User manual

FR
EN
IT
NL
TONDEUSE AUTOPORTÉE
LAWN-TRACTOR
RASENTRAKTOR
TRATTORINO RASAERBA
ZITMAAIER
GEBRUIKERSHANDLEIDING
MANUALE DI ISTRUZIONI
71505034/4
GEBRAUCHSANWEISUNG
DE
OPERATOR’S MANUAL
MANUEL D’UTILISATION
Realizzazione: EDIPROM / bergamo - PRINTED IN ITALY
GGP ITALY SPA • Via del Lavoro, 6 • I-31033 Castelfranco Veneto (TV) ITALY
★★★★★

INTRODUCTION
Dear Customer,
Thank you for having chosen one of our products. We hope that you will get
complete satisfaction from using your new machine and that it will fully meet all
your expectations.
This manual has been compiled in order that you may get to know your machine
and to be able to use it safely and efficiently. Don’t forget that it forms an integral
part of the machine, so keep it handy so that it can be consulted at any time,
and pass it on to the purchaser if you resell the machine.
This new lawn tractor of yours has been designed and made in line with current
regulations, and is safe and reliable if used for cutting and collecting grass in full
accordance with the instructions given in this manual (proper usage). Using the
machine in any other way or ignoring the instructions for safe usage, mainte-
nance and repair is considered "incorrect usage" which will invalidate the guar-
antee, and the manufacturer will decline all responsibility, placing the blame with
the user for damage or injury to himself or others in such cases.
Since the product is continually being improved, you may find slight differences
between your machine and the descriptions contained in this manual. Certain
modifications can be made to the machine without prior warning and without the
obligation to update the manual, although the essential safety and function char-
acteristics will remain unaltered. In case of any doubts, do not hesitate to con-
tact your Retailer. And now enjoy your work!
AFTER-SALES SERVICE
This manual gives all the necessary instructions for using the machine and the
basic maintenance that may be carried out by the user.
For all information not contained here, contact the Local Retailer or a Licensed
Service Centre.
If you wish, your Retailer will be pleased to offer a maintenance programme per-
sonalised to your needs. This will help you keep your new purchase in peak per-
formance, maintaining its value.
EN 1INTRODUCTION

TABLE OF CONTENTS
1. SAFETY ........................................................................................................... 3
Regulations for using the machine safely
2. IDENTIFICATION OF THE MACHINE AND COMPONENTS ........................ 7
Explanations on how to identify the machine and its main components
3. UNPACKING AND ASSEMBLY ...................................................................... 9
Explanations on how to remove the packing and on how to assemble
separated parts
4. CONTROLS AND INSTRUMENTS ............................................................. 14
Position and functions of all the controls
5. HOW TO USE THE MACHINE ..................................................................... 19
Provides indications for working efficiently and safely
5.1 Safety recommendations ...................................................................... 19
5.2 Why the safety devices cut in ............................................................... 19
5.3 Preliminary operations before starting work .......................................... 21
5.4 Using the machine ................................................................................. 24
5.5 Using on slopes ..................................................................................... 32
5.6 Transporting ........................................................................................... 33
5.7 Advice on how to obtain a good cut ..................................................... 33
6. MAINTENANCE ............................................................................................ 35
All the information for maintaining the machine in peak efficiency
6.1 Safety recommendations ...................................................................... 35
6.2 Routine maintenance ............................................................................ 36
6.3 Checks and adjustments ........................................................................ 40
6.4 Dismantling and renewing parts ............................................................ 44
7. TROUBLESHOOTING .................................................................................. 46
A help in quickly resolving any problems
8. ACCESSORIES ON REQUEST ................................................................... 49
A description of the accessories available for particular types of work
9. SPECIFICATIONS.......................................................................................... 50
A summary of the main specifications of your machine
10. ALPHABETICAL INDEX ............................................................................ 51
Where information can be found
EN 2 TABLE OF CONTENTS

1. SAFETY
1.1 HOW TO READ THE MANUAL
Some paragraphs in the manual containing information of particular importance
for safety and operation are highlighted at various levels of emphasis, and signify
the following:
or These give details or further informa-
tion on what has already been said, and aim to prevent damage to the
machine..
Non-observance will result in the risk of injury to oneself
or others.
Non-observance will result in the risk of serious injury or
death to oneself or others.
This manual describes various versions of the machine, which mainly differ in:
– type of transmission: with mechanical gear-change or with hydrostatic contin-
uous speed adjustment. The models with hydrostatic transmission can be
recognised by the word "HYDRO" on the identification label (☛ 2.1);
– the inclusion of components or accessories which may not be available in
some areas;
– special equipment fitted.
The symbol highlights all the differences in usage and is followed by the indi-
cation of the version to which it refers.
The symbol “ ☛” makes a reference to another part of the manual where further
information or clarification can be found.
Whenever a reference is made to a position on the machine
“front”, “back”, “left” or “right” hand side, this is determined by facing the
direction of forward travel.
For all usage and maintenance operations on the engine or
the battery which are not described in this manual, consult the relevant manu-
als which form an integral part of all the documentation supplied with the
machine.
IMPORTANT
NOTE
➤

!DANGER!

!WARNING!
IMPORTANTNOTE
EN 3SAFETY

1.2 SAFETY REGULATIONS
(read carefully before using the machine)
A) TRAINING
1) Read the instructions carefully. Be familiar with the controls and the proper use of
the equipment.
2) Never allow children or people unfamiliar with these instructions to use the
machine. Local regulations can restrict the age of the operator.
3) Never mow while people, especially children, or pets are nearby.
4) Keep in mind that the operator or user is responsible for accidents or hazards
occurring to other people or their property.
5) Do not carry passengers.
6) All drivers should seek and obtain professional and practical instruction. Such
instruction should emphasise:
– the need for care and concentration when working with ride-on machines;
– control of a ride-on machine sliding on a slope will not be regained by the applica-
tion of the brake. The main reasons for loss of control are:
– insufficient wheel grip;
– being driven too fast;
– inadequate braking;
– the type of machine is unsuitable for its task;
– lack of awareness of the effect of ground conditions, especially slopes;
– incorrect hitching and load distribution.
B) PREPARATION
1) While mowing, always wear substantial footwear and long trousers. Do not operate
the equipment when barefoot or wearing open sandals.
2) Thoroughly inspect the area where the equipment is to be used and remove all
objects which can be thrown by the machine.
3) DANGER! Petrol is highly flammable:
– store fuel in containers specifically designed for this purpose;
– refuel outdoors only and do not smoke while refuelling;
– add fuel before starting the engine. Never remove the cap of the fuel tank or add
petrol while the engine is running or when the engine is hot;
– If petrol is spilled, do not attempt to start the engine but move the machine away
from the area of spillage and avoid creating any source of ignition until the petrol
vapours have dissipated;
– replace all fuel tank and container caps securely.
4) Replace faulty silencers.
5) Before using, always visually inspect to see that the blades, blade bolts and cutter
assembly are not worn or damaged. Replace worn or damaged blades and bolts in
sets to preserve balance.
6) On multi-bladed machines, take care as rotating one blade can cause other blades
to rotate.
C) OPERATION
1) Do not operate the engine in a confined space where dangerous carbon monoxide
fumes can collect.
EN 4 SAFETY

2) Mow only in daylight or good artificial light.
3) Before attempting to start the engine, disengage all blade attachment clutches and
shift into neutral.
4) Do not use on slopes of more than 10° (17%).
5) Remember there is no such thing as a “safe” slope. Travelling on grass slopes
requires particular care. To guard against overturning:
– do not stop or start suddenly when going up or downhill;
– engage the clutch slowly and always keep the machine in gear, especially when
travelling downhill;
– machine speeds should be kept low on slopes and during tight turns;
– stay alert for humps and hollows and other hidden hazards;
– never mow across the face of the slope.
6) Use care when pulling loads or using heavy equipment:
– use only approved drawbar hitch points;
– limit loads to those you can safely control;
– do not turn sharply. Use care when reversing;
– use counterweight(s) or wheel weights when suggested in the instructions manual.
7) Stop the blades rotating before crossing surfaces other than grass.
8) Never operate the machine with defective guards, or without safety protective
devices in place.
9) Do not change the engine governor settings or overspeed the engine. Operating
the engine at excessive speed can increase the hazard of personal injury.
10) Before leaving the operator’s position:
– disengage the power take-off and lower the attachments;
– change into neutral and set the parking brake;
– stop the engine and remove the key.
11) Disengage drive to attachments, stop the engine and remove the ignition key:
– before clearing blockages or unclogging chutes;
– before cleaning, checking or working on the machine;
– after striking a foreign object. Inspect the machine for damage and make repairs
before restarting and operating the equipment;
– If the machine starts to vibrate abnormally (check immediately).
12) Disengage drive to blades when transporting or not in use.
13) Stop the engine and disengage drive to the attachment:
– before refuelling;
– before removing the grass-catcher.
14) Reduce the throttle setting during engine run-out and, if the engine is provided
with a shut-off valve, cut off the fuel when you have finished mowing.
D) MAINTENANCE AND STORAGE
1) Keep all nuts, bolts and screws tight to be sure the equipment is in safe working
condition.
2) Never store the equipment with petrol in the tank inside a building where fumes
may reach an open flame or spark.
3) Allow the engine to cool before storing in any enclosure.
4) To reduce the fire hazard, keep the engine, silencer, battery compartment and
petrol storage area free of grass, leaves, or excessive grease.
5) Check the grass-catcher frequently for wear or deterioration.
6) Replace worn or damaged parts for safety.
7) If the fuel tank has to be drained, this should be done outdoors.
8) On multi-bladed machines, take care as rotating one blade can cause other blades
to rotate.
9) When the machine is to be stored or left unattended, lower the cutting deck.
EN 5SAFETY

1.3 SAFETY LABELS
Your machine must be used with care. Therefore, labels have been placed on the
machine, to remind you pictorially of the main precautions to take during use.
These labels are to be considered an integral part of the machine.
Should a label fall off or become illegible, contact your Retailer to replace it.
Their meaning is explained below.
1.4 REGULATIONS FOR TOWING
A kit for towing a small trailer is available on request. This
accessory is to be fitted as per the instructions provided.
When using, do not exceed the recommended drawbar
loads stated on the label and follow the safety instruc-
tions, (☛1.2, C-6).
EN 6 SAFETY
Warning: Read the Operator’s
Manual before operating this
machine.
Warning: Disconnect the igni-
tion key and read the instruc-
tions before carrying out any
repair or maintenance work.
Danger! Ejected objects: Do
not operate without either the
stone-guard or grass-catcher in
place.
Danger! Dismember-
ment: Make sure that chil-
dren stay clear of the
machine all the time when
engine is running.
Danger! Ejected objects: Keep
bystanders away.
Danger! Machine
rollover: Do not use this
machine on slopes
greater then 10°.
max 245 N (25 kg)
max 980 N (100 kg)
Danger of cutting yourself. Blades in movement. Do not put hands or
feet near or under the opening of the cutting plate.

2. IDENTIFICATION OF THE MACHINE AND COMPONENTS
2.1 IDENTIFICATION OF THE MACHINE
The plate located near the battery hous-
ing has the essential data of each
machine.
The serial number (6) must be quoted
when you require technical assistance or
spare parts.
1. Acoustic power level according
to directive 2000/14/CE
2. Conformity mark according to
directive 98/37/EEC
3. Year of manufacture
4. Operating engine speed in r.p.m
(if indicated)
5. Type of machine
6. Serial number
7. Weight in kg
8. Name and address of Manufacturer
9. Type of transmission (if indicated)
2.2 IDENTIFICATION OF MAIN COMPONENTS
Various main components can be seen on the machine, and these have the fol-
lowing functions:
11. Cutting deck: this is the guard enclosing the rotating blades.
EN 7IDENTIFICATION OF THE MACHINE AND COMPONENTS
Note your machine serial number
here
✍
LWA
dB
kg
S/N
min-1
8 5 4 7
3 9 6 2 1

12. Blades: these are what cut the grass. The wings at the ends help convey
the cut grass towards the collector channel.
13. Collector channel: this is the part connecting the cutting deck to the grass-
catcher.
14. Grass-catcher: as well as collecting the grass cuttings, this is also a safety
element in that it stops any objects drawn up by the blades from being
thrown outside of the machine.
15. Stone-guard or deflector (available as optional part): this can be fitted in
place of the grass-catcher and prevents objects drawn up by the blades
from being thrown outside of the machine.
16. Engine: this moves the blades and drives the wheels. Its specifications and
regulations for use are described in a specific manual.
17. Battery: provides the energy for starting the engine. Its specifications and
regulations for use are described in a specific manual.
18. Driver seat: this is where the machine operator sits. It has a sensor for
detecting the presence of the operator which is a safety device.
19. Labels for regulations and safety: give reminders on the main provisions
for working safely, each of which is explained in chapter 1.
EN 8 IDENTIFICATION OF THE MACHINE AND COMPONENTS
11
12
14 13
18
17
16
19
15

3. UNPACKING AND ASSEMBLY
For storage and transport reasons, some components of the machine are not
directly installed in the factory, but have to be assembled after their removal from
the packing. Final assembly is carried out by following these simple instructions.
The machine is supplied without engine oil or fuel. Before
starting up the engine, fill with oil and fuel following the instructions given in the
engine manual.
3.1 UNPACKING
When unpacking the machine, take care to gather all individual parts and fittings,
and do not damage the cutting deck when taking the machine off the base pal-
let.
The packing contents:
– the machine;
– the battery;
– the steering wheel;
– the seat;
– the grass-catcher brackets;
– the grass-catcher components;
– an envelope containing:
– the operator’s manuals and documents,
– the nuts and bolts including a pin for blocking the steering wheel,
– 2 starter keys and a spare 6.3 A fuse.
To prevent damaging the cutting deck when getting the
machine down from the pallet, take it to the maximum height and be very care-
ful.
For hydrostatic drive models: to make it easier to get the machine off the
pallet and to move it, the drive disengage lever should be put in position «B»
(
☛ 4.33).
➤
NOTE
IMPORTANT
EN 9UNPACKING AND ASSEMBLY

3.2 FITTING THE STEERING WHEEL
Put the machine on a flat surface and
straighten up the front wheels.
Fit the steering wheel (1) onto the pro-
truding shaft (2) with the spokes directed
towards the seat.
Line up the hole in the steering wheel hub
with the hole in the shaft and insert the
pin supplied (3) using a hammer, ensuring
that the end comes completely through
to the opposite side.
To avoid damaging the steering wheel, use a punch or a
screw-driver of the same size as the pin when hammering it in the last part.
3.3 FITTING THE SEAT
Fit the seat (1) onto the plate (2) using the
screws (3).
NOTE
EN 10 UNPACKING AND ASSEMBLY
132
1
2
3 3

3.4 ASSEMBLY AND CONNECTING THE
BATTERY
Position the battery (1) in its compartment
under the seat.
Connect the two red cables (2) to the posi-
tive terminal (+) and the three black cables
(3) to the negative terminal (–) using the sup-
plied screws and following the illustrated
sequence.
Fit the spring (4) to hold the battery in place
and make sure all the wires are in front of the
battery so that they don’t get caught in the
spring (4).
Always fully charge the battery according to the instructions
in the battery booklet (
☛ 6.2.5).
To prevent the safety device in the electronics card from cut-
ting in, never start the engine until the battery is fully charged!
Follow the battery manufacturer's instructions regarding
safe handling and disposal.
3.5 FITTING THE GRASS-CATCHER BRACKETS
Fit the two brackets (1) and (2) onto the rear plate in the following order, using
the screws (3) washers (4) and nuts (5) supplied:
Position the screws in the centre of the slots (6) without fully tightening them.
Attach the grass-catcher to the brackets
and make sure that there is an even dis-
tance from 6 to 8 mm between the two
plastic covers.
This allows the grass-catcher to rotate
properly during emptying and prevents
grass from falling out.
To obtain this distance, adjust the fasten-
ing position of the brackets in relation to
the slots (6) and finally tighten the screws
(3).

!WARNING!
IMPORTANT
IMPORTANT
EN 11UNPACKING AND ASSEMBLY
3
1
2
5
4343
4545
6
6
6 ÷8 mm
1
3
4
2

3.6 GRASS-CATCHER ASSEMBLY
The grass-catcher is assembled in four stages:
A) First of all assemble the frame, joining the upper part (1) to the lower part (2)
using the supplied screws and nuts (3) as shown. Position the angle plates (4)
and (5), making sure that they are for the right (R) and left (L), sides, and
attach them to the frame using the four self-threading screws (6).
B) Insert the frame in the canvas cover (7) making
sure it is correctly positioned on the base perimeter.
Hook the plastic profiles onto the frame tubes with
the aid of a screw-driver (8).
C) Fit the cover (9) onto the upper frame using the
screws (10).
D) Attach the stiffening bar (11) under the frame with screws and nuts (12),
keeping the flat part turned towards the canvas. Insert the emptying lever (13) in
its position and fit the limit stop screw (14) with its nut (15).
EN 12 UNPACKING AND ASSEMBLY
R
10
9
6
5
6
12
13
14 -15
4
3 2 11
1
L
6
14
13
4 - 5
2
12 11
15
1 2
3
7
C
L
A
K
8

EN 13UNPACKING AND ASSEMBLY
3 (x 2) 6 (x 4) 10 (x 4) 12 (x 2) 14 - 15

4. CONTROLS AND INSTRUMENTS
4.1 STEERING WHEEL
Turns the front wheels.
4.2 ACCELERATOR LEVER
This regulates the engine's r.p.m. The positions are indicated on a plate showing
EN 14 CONTROLS AND INSTRUMENTS
4.2
4.8
4.6
4.3
4.5
B
A
4.4
4.9
4.1
B
A
4.7

EN 15CONTROLS AND INSTRUMENTS
the following symbols:
«CHOKE» starting from cold
«SLOW» for minimum engine speed
«FAST» for maximum engine speed
– The «CHOKE» position enriches the mixture so must only be used for the time
necessary when starting from cold.
– When moving from one area to another, put the lever in a position between
«SLOW» and «FAST».
– When cutting, go to the «FAST» position.
4.3 KEY IGNITION SWITCH
This key operated control has three positions:
«OFF» everything is switched off;
«ON» activates all parts;
«START» engages the starter motor.
On being released at the «START» position, the key will automatically return to
«ON».
4.4 PARKING BRAKE LEVER
This lever is to stop the machine from moving when it has been parked. There
are two positions:
«A» = Brake off
«B» = Brake engaged
– The brake is engaged by fully pressing the pedal (4.21 or 4.31) and moving the
lever to position «B». When you take your foot off the pedal it will be blocked
by the lever in the down position.
– To disengage the parking brake, press the pedal (4.21 or 4.31). The lever will
return to position «A».

4.5 LIGHT SWITCH ( if fitted)
For turning on the lights when the key (4.3) is in the «ON» position.
4.6 PILOT LAMP AND AUDIBLE WARNINGS
This lamp comes on when the key (6) is in the “ON” position and stays on while
the machine is running.
– When it flashes, it means that it is not ready for starting (☛5.2).
– The audible warning signals that the grass-catcher is full (☛5.4.6).
4.7 BLADE ENGAGEMENT AND BRAKE CONTROL
The lever has two positions, as shown on the label:
«A»= Blades disengaged
«B»= Blades engaged
– If the blades are engaged when safety conditions have not been complied
with, the engine shuts down and cannot be restarted (☛5.2).
– On disengaging the blades (Pos. «A»), a brake is simultaneously activated
which stops their rotation in a few seconds.
4.8 CUTTING HEIGHT ADJUSTING LEVER
There are seven positions for this lever, shown as «1» to «7» on the label, which
correspond to various heights between 3 and 8 cm.
– To go from one height to another, press the release button at the end of the
lever.
4.9 LEVER FOR TIPPING THE GRASS-CATCHER
This lever, when pulled out from its hole, is to tip the grass-catcher to empty it
and reduce the effort required by the operator.
➤
EN 16 CONTROLS AND INSTRUMENTS

EN 17CONTROLS AND INSTRUMENTS
For mechanical drive models:
4.21 CLUTCH / BRAKE PEDAL
This pedal has a
double function:
during the first part
of its travel it acts as
a clutch, engaging
and disengaging
drive to the wheels,
and in the second
part it acts as a
brake on the rear
wheels
Do not keep the
pedal half way
between clutch
engagement or
disengagement,
as this can cause overheating and damage the transmission belt.
When the machine is in movement, keep your foot off the
pedal.
4.22 SPEED CHANGE LEVER
This lever has seven positions for the 5 forward speeds, the neutral position
«N», and reverse «R».
To go from one speed to another, press the pedal (4.21) half way and move
the lever as per the indications on the label.
Reverse must only be engaged when the machine is
stopped.

!WARNING!
NOTE
IMPORTANT
➤
4.22
R
4.21
1234 5
N

EN 18 CONTROLS AND INSTRUMENTS
For hydrostatic drive models:
4.31 BRAKE PEDAL
This pedal works the brake on
the rear wheels.
4.32 DRIVE ENGAGEMENT PEDAL
This pedal engages drive in the
wheels as well as modulating
the machine's forward and
reverse speeds.
– To engage forward drive just
press it in the «F» direction
with your toe-cap, noting
that increasing the pressure
on the pedal progressively
increases the speed of the
machine.
– Reverse is engaged by
pressing the pedal with the
heel, in the «R» direction.
– The pedal automatically
goes into neutral «N» when
released.
Reverse must only be engaged when the machine is
stopped.
If the drive pedal is used, whether forwards or for reverse,
when the parking brake (4.4) is engaged, the engine stops.
4.33 LEVER TO RELEASE THE HYDROSTATIC TRANSMISSION
This lever has two positions as shown on the label:
«A» = Transmission engaged: for all usage conditions, when moving and dur-
ing cutting;
«B» = Transmission released: considerably reduces the effort required for
moving the machine by hand, with the engine turned off.
To avoid damaging the transmission unit, this operation
must be carried out only when the engine has stopped with the pedal (4.32)
at position “N”.
IMPORTANT
NOTE

!WARNING!
➤
4.32
4.33
4.31
N
F
R
B
A

EN 19HOW TO USE THE MACHINE
5. HOW TO USE THE MACHINE
5.1 SAFETY RECOMMENDATIONS
The machine must only be used for the purpose for
which it was designed (cutting and collection of grass).
Do not tamper with or remove the safety devices fitted to the machine.
REMEMBER THAT THE USER IS ALWAYS RESPONSIBLE FOR DAMAGE
AND INJURIES TO OTHERS. Before using the machine:
– read the general safety regulations (
☛ 1.2), paying particular attention
to driving and cutting on slopes;
– carefully read the instructions for use, become familiar with the controls
and on how to quickly stop the blades and engine;
– never put your hands or feet next to or beneath the rotating parts and
always keep away from the discharge opening.
Do not use the machine when in a precarious state of health or under the
effect of medicines or other substances that can reduce your reflex
actions and your ability to concentrate.
It is the user's responsibility to assess the potential risk of the area where
work is to be carried out, as well as to take all the necessary steps to
ensure his own safety and that of others, particularly on slopes or rough,
slippery and unstable ground.
Do not leave the machine stopped on high grass with the engine running
to avoid the risk of starting a fire.
This machine must not be used on slopes greater than
10° (17%) (
☛ 5.5). If the machine is likely to be used mostly on sloping
ground (never above 10°), fit counterweights (supplied on request
☛ 8.1)
beneath the cross-member of the front wheels which improve stability at
the front and reduce the chance of tipping up.
All the references relating to the positions of controls are
those described in chapter 4.
5.2 WHY THE SAFETY DEVICES CUT IN
The safety devices work in two ways
– by preventing the engine from starting if all the safety requirements have not
been met;
IMPORTANT

!WARNING!

!DANGER!