Gifas-electric Campetto M User manual

Campetto «M / L / XL» Underfloor distributor system
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Campetto «M / L / XL» Underfloor distributor system
Manual
VERSION
MODIFICATIONS
1.0
First edition

Campetto «M / L / XL» Underfloor distributor system
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Created
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Table of contents
1General information................................................................................................................4
1.1 Marking concept for hazards and hints ............................................................................4
1.2 Responsibilities of the operator........................................................................................4
2Applications............................................................................................................................6
2.1 Product features and characteristics................................................................................6
2.1.1 The basic features and advantages of the Campetto M model are as follows: ..... 6
2.2 Scope of delivery.............................................................................................................6
2.3 Technical information ......................................................................................................6
2.4 Set up..............................................................................................................................7
2.4.1 Article (Optional components) ..............................................................................8
3Introduction ............................................................................................................................9
3.1 Installation conditions Campetto 4 Underfloor distributor system..................................... 9
3.1.1 Work to be done on site by customer ................................................................... 9
3.2 Connecting underfloor distributor to power supply ......................................................... 11
3.2.1 Principle drawing................................................................................................ 11
3.2.1 Observe during assembly................................................................................... 13
3.3 Electric power connection..............................................................................................14
3.4 General information on operation .................................................................................. 14
4Maintenance..........................................................................................................................15
4.1 Inspection and maintenance schedule........................................................................... 15
4.2 Description of maintenance and inspection works ......................................................... 15
5Debugging.............................................................................................................................16
5.1 Measures for elimination of errors ................................................................................. 16
5.2 Storage..........................................................................................................................16
5.3 Disposal of the device .................................................................................................. 16
6Retrofitting instructions.......................................................................................................17
6.1 Use of the chequered plate............................................................................................17
6.1.1 Article................................................................................................................. 17
6.2 Step protection plate...................................................................................................... 18
6.2.1 Article................................................................................................................. 18

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6.3 Support bracket for the slide / cable protection.............................................................. 18
6.3.1 Article................................................................................................................. 18
6.4 Coupling holder to CEE63/5 or CEE125/5 ..................................................................... 19
6.4.1 Article................................................................................................................. 19
6.5 Cable protection ............................................................................................................19
6.5.1 Article................................................................................................................. 19
7Service ..................................................................................................................................20
7.1 Service addresses......................................................................................................... 20
7.2 Imprint ...........................................................................................................................20

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1 General information
1.1 Marking concept for hazards and hints
Hazard
Hazardous situation which will cause serious injury or even death if it is not prevented.
Caution
Hazardous situation which could cause slight to moderate injury if it is not prevented.
Hint
Indicates information which does not concern personal injury, e.g. hints in respect of material damage.
Protective measures
Increase safety by applying a protective measure.
The CE label confirms that your device satisfies the safety requirements set down in EU Directives
2006/95/EC and 2004/108/EC.
1.2 Responsibilities of the operator
-Make sure that this document is always kept in a safe place in a legible form together with the product.
-Read these instructions carefully before first start-up of the product.
-This product has been developed and produced exclusively for the use indicated in these documents.
Every other use, which is not mentioned explicitly, could affect the intactness of the product and/or
could constitute a source of danger.
-The manufacturer rejects any liability for damage which has been caused by incorrect or non-intended
use of the product.
-In countries, which do not belong to the European Community, the national legal reference regulations
as well as the standards and regulations applicable in these countries have to be observed for warranty
of a corresponding safety level.
-The installation has to be carried out according to the applicable regulations.
-The manufacturer assumes no liability for inexpert execution of installation as well as deformations
which may occur during operation.
-The electric power supply has to be switched off before executing any action on the installation.
-Exclusively original parts of the manufacturer shall be used for maintenance. Maintenance work may
be carried out by qualified staff only.
-All procedures which are not explicitly mentioned by the manufacturer in the instructions are not per-
mitted.
-The packing material must not be stored within the reach of children as it could be a potential source
of danger.
-The product must not be installed in hazardous environments. Flammable gases or fumes represent
a serious security risk
-Energy supply of the underfloor distributor has to be protected in accordance with applicable regula-
tions and manufacturer’s details.
-It must be checked whether the earthing system has been installed properly. The metal parts of the
underfloor distributor must be connected to this system.

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-If a heating is installed by customer, it is important that the system will be protected by RCD 30mA.
-The manufacturer disclaims any liability with regards to safety and efficient operation of the underfloor
distributor if components are used in the underfloor distribution system which were not approved by
the manufacturer.
-On no part of the underfloor distributor changes should be made, under no circumstances.
-The installer has to provide the user with all information relating to the operation of the system.
-Make sure that underfloor distribution systems which can only be operated when they are in open
mode, do not provoke any security risk during the operation (risk of unwanted closure of lid, manipu-
lation, e.g.).
-Gas springs are wear parts and must be replaced immediately in case of pressure loss in order to
ensure a safe and gradual closing of the cover (accident risk).
Any optional heating system (heating cover, etc.) may be installed only by authorized personnel.
Locking system, lid hinge bar and gas springs should be checked at appropriate intervals for cleaning and
greasing.
The contact surface of the lid needs also to be cleaned from dirt in appropriate intervals to ensure a safe
closing.
Bolts which are loose (by transport or installation e.g.) should be tightened.
The operator is responsible for draining any water arising inside the Campettos. (see also Chapter 3.1.1) The
operator must guarantee and provide a proper drainage on-site.

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2 Applications
GIFAS underfloor distributor systems are suitable for:
-Community and market places,
-warehouses, exhibition halls and trade fairs
-Hangars,
-Sport and leisure centres, parks,
-Pedestrian walkways and parking lots
-Shopping centres,
-Plants,
-etc.
… Electricity everywhere, where it is needed quickly, comfortably and regularly!
2.1 Product features and characteristics
2.1.1 The basic features and advantages of the Campetto M model are as follows:
-Open housing frame
-Pit cover for individual filling, with square lock
-Cover closed during operation
-Robust, easy to operate and reliable
-Vandal-proof solution
-Perfect visual integration in the overall appearance
-Different customised model sizes and distributor design options
-Low maintenance and servicing costs
-High-quality, sturdy and tested GIFAS hard rubber distributors
-Resistant to environmental conditions
-load capacity: 25t
Dimension, depth, lid strength and electrical installation equipment depend on customer’s requests.
2.2 Scope of delivery
Campetto 4 including the electrical distribution and junction box are delivered ready-to-install. Cabling, filling
with concrete, drainage e.g. has to be provided by customer.
For questions or querries, please contact our sales staff.
2.3 Technical information
-The Campetto 2022 model is available in 3 standard sizes [M / L / XL] (max. KSV 7900)
-Suitable for electric power, water and compressed air connections
-The GIFAS hard rubber distributor mounted on the cover can be individually configured
-The junction box is adapted to the connected loads and mounted in the housing
-The cover is available in a variety of load strengths (C250 is standard, with class B125 or A15 possible,
depending on the special versions involved)
-Version in V2A stainless steel
-Rapid, easy opening and closing aided by gas springs, with the gas springs supporting the application
of muscular force and ensuring controlled opening and closing of the GIFAS underfloor distributor
systems
-The cover can be optionally fitted with a heating band

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2.4 Set up
-The ordered product consists of items 1) to 8)
-The adapter plates 5) must be defined for the ordered product but are recorded separately and supp-
lied as separate items.
-Accessories 9) to 12) can be retrofitted at a later stage

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2.4.1 Article (Optional components)
209422 CAMPETTO M Lower section of fillable lid
209423 CAMPETTO L Lower section of fillable lid
209424 CAMPETTO XL Lower section of fillable lid
209399 CAMPETTO M/L/XL adapter plate 1x Ø115mm
209400 CAMPETTO M/L/XL adapter plate 1x Ø130mm
209401 CAMPETTO M/L/XL adapter plate 1x Ø55mm
209402 CAMPETTO M/L/XL adapter plate 1x Ø63mm
234860 CAMPETTO M/L/XL adapter plate 1x Ø63mm (not central)
209403 CAMPETTO M/L/XL adapter plate 1x Ø73mm
209404 CAMPETTO M/L/XL adapter plate 1x Ø95mm
209405 CAMPETTO M/L/XL adapter plate 2x Ø115mm
209406 CAMPETTO M/L/XL adapter plate 2x Ø130mm
209407 CAMPETTO M/L/XL adapter plate 2x Ø55mm
209408 CAMPETTO M/L/XL adapter plate 2x Ø63mm
209409 CAMPETTO M/L/XL adapter plate 2x Ø73mm
209410 CAMPETTO M/L/XL adapter plate 2x Ø95mm
209411 CAMPETTO M/L/XL adapter plate blind
230630 CAMPETTO Mounting set M6 for 4 adapter plates for lower section of fillable lid
209413 CAMPETTO M Heating cover set
209414 CAMPETTO L Heating cover set
209415 CAMPETTO XL Heating cover set
224812 CAMPETTO M Chequered insert
224813 CAMPETTO L Chequered insert
224814 CAMPETTO XL Chequered insert
222512 Tap, stainless steel for Campetto
233393 Sash lock A2, square, 10mm. M36x1.5 (standard)
203501 Sash lock A2, semicircular
203503 Socket spanner, semicircular, V2A
Hint
The options for the basic selection should be defined in the quotation phase where possible

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3 Introduction
To ensure proper installation, the following steps and notes must be complied with under all circum- stances.
Only this way can it be ensured that the product will work to complete satisfaction.
Hint
Read all instructions before starting installation. Our sales department will be happy to answer any questions
you may have.
3.1 Installation conditions Campetto 4 Underfloor distributor system
3.1.1 Work to be done on site by customer
The cover system is not sealed against surface water; this means that the customer must provide for the
drainage of the underfloor distributor system. The customer must therefore ensure that an appropriate drainage
line or drainage system is installed.
without drainage/Drain pipe
with drainage bed (e.g. loose subsurface)
With drain pipe (e.g. solid subsurface)
Hint
Connecting a drain pipe is preferable
to a natural
drainage bed (soakaway).
However, it must be
ensured that the p
ipe is always open and drainage
is guaranteed.

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Check drainage capacity!
The excavation work as well as the professional and standards-compliant installation must be performed by
the customer. It is important to ensure that the load capacity of the foundation and/or the cover layer corre-
sponds to the load capacity of the underfloor distributor system in order to prevent subsidence. Delivery of
concrete pipe has to be done on site by the customer.
Caution
If the Underfloor distributor system is to be used immediately after the excavation work, the installation pit must
absolutely be secured or locked so that it does not pose a safety risk!

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3.2 Connecting underfloor distributor to power supply
3.2.1 Principle drawing
The details necessary for proper installation can be found on the project-specific drawing from GIFAS. Custom
models may vary from the following drawings.
The underfloor distributor system can be adjusted on the subfloor to the desired height (ultimate level of the
finished floor) with the aid of levelling screws before applying the covering layer. Ensure that the underfloor
distributor system is not in a depression to prevent the penetration of water.
Hint
The block-out dimensions “A x B x C” are also stated in the project-specific drawing provided by GIFAS.
Campetto M: 660 x 390 x 650
Campetto L: 660 x 460 x 650
Campetto XL: 860 x 510 x 750
Hint
It is recommended that junction boxes at critical locations are filled with BLUE GEL.
(Article 166534 [1l] / Article 174063 [2l] / Article 172210 [10l])

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Hint
The built-in dimensions "A x B x C" can be found in the project-specific drawing provided by GIFAS
The cover opens automatically through the use of gas springs. They support muscular force and allow for the
controlled opening and closing of the cover.

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3.2.1 Observe during assembly
Hazard
Do not overfill the cover!
Hint
It is recommended that the metal of the fillable lid is pre-
treated with primer (e.g. CTW) before filling. This impro-
ves the adhesion of the fill material to the metal.
It is also recommended that all screws [M10] in the pit
cover be retightened as these could loosen during trans-
portation.
Hazard
Ensure that the frame is not warped.
No subsidence should occur in the surroundings!
Hint
The cover must be closed when filling around the Cam-
petto. The Campetto should ideally be braced internally
with wood and the gap wedged between the pit cover
and frame.
Hazard
Ensure all-round clean flush contact of the frame.
Hint
If the cover layer (1) is not strong enough, and the Cam-
petto was aligned with the levelling screws, the cavity
between the concrete foundation (2) and the frame must
be filled with concrete or an equivalent material.
The frame must rest on a solid underground.
The levelling screws and the bottom of the box have a
no effect on the overall stability.
Tolerance of top edge of filling or covering
+0/-1mm
1
2

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3.3 Electric power connection
Hazard
Connection to the grid should only be entrusted to trained and skilled personnel and is the responsibility of the
operator.
The electric supply cable should be connected to the junction box by skilled personnel and an inspection of
the Campetto conducted according to the following inspection plan.
3.4 General information on operation
The gas spring makes opening easier and the Campetto stays in the open position.
Check the floor pit after each use. Dirt and gauze must be removed accordingly.
If automatic protection flaps are installed in the distributor, tighten the knurled screws accordingly. This pro-
vides a higher IP protection (IP65).
The contact surfaces must be cleaned before closing. Dirt and stones must be removed.
If the Campetto is no longer required, the slider at the cable outlet opening must be set accordingly before
closing.
Correct Wrong

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4 Maintenance
4.1 Inspection and maintenance schedule
Work to be done Period
Test functioning of the gas spring(s) 1x year
Inspection of the lid hinge bar 1x year
Inspection of the lock system 1x year
Cleaning the lid cover surface 1x month
Clean the drainage as needed / when dirty
Monitor the electrical distribution according to country-specific regulations
Caution
Gas springs are wear parts and must be replaced immediately in case of pressure loss in order to ensure a
safe and gradual closing of the cover.
4.2 Description of maintenance and inspection works
Lock system, lid hinge bar and gas springs need to be checked, cleaned and where necessary to be greased
in appropriated intervals.
The lid surface needs to be cleaned from dirt in appropriate intervals, to ensure a safe and proper closing.
The underfloor distributor needs to be maintained and revised by professionally trained personnel, according
to national regulations and standards.

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5 Debugging
5.1 Measures for elimination of errors
5.2 Storage
No additional measures are required for storage. With regard to packaging, pay attention to protection against
damage.
5.3 Disposal of the device
This product must not be thrown in the garbage.
In accordance with official local and national regulations, this product is to be recycled
appropriately.
European directive 2012/19/EU; waste electrical and electronic equipment (WEEE).
Bug / error Possible cause(s) Solution
Cover can hardly be opened Gas spring failure Replace gas spring
Cover can hardly be opened Dirty hinge or gas spring Clean the hinge or gas spring
Cover closes too fast Gas spring failure Replace gas spring
Cover will not close Cover surface dirty Clean the cover surface
Cover will not close Lock failure Clean / change the lock
Cover jiggles Hinge failure Change the hinge
Earth leakage circuit breaker is
triggering
Electrical fault Repair by professionally-trained personnel

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6 Retrofitting instructions
6.1 Use of the chequered plate
Please observe the following if use of the chequered plate is desired after delivery.
- Remove all screws [M10] in the pit cover
- Secure the chequered plate to the pit with four M6 screws
Hint
The other M10 holes remain open as pit drainage openings.
If a chequered plate is retrofitted, the gas springs must be checked or redefined.
6.1.1 Article
224812 CAMPETTO M Chequered insert
224813 CAMPETTO L Chequered insert
224814 CAMPETTO XL Chequered insert

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6.2 Step protection plate
The step protection plate can simply be laid on the frame. It can be deposited inside the Campetto if adequate
space is available.
6.2.1 Article
224819 CAMPETTO M Step protection plate
224820 CAMPETTO L Step protection plate
224821 CAMPETTO XL Step protection plate
6.3 Support bracket for the slide / cable
protection
The support bracket can be fitted in advance or retrospectively. Either the slide or cable protection can be
deposited on the support bracket when not in use.
6.3.1 Article
209412 CAMPETTO M/L/XL Mounting bracket for slide / cable protection

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6.4 Coupling holder to CEE63/5 or CEE125/5
No support bracket can be provided for the slide or cable protection on the same side in the case of the
CEE125 coupling holder.
6.4.1 Article
224822 CAMPETTO M/L/XL coupling bracket CEE63
224823 CAMPETTO M/L/XL coupling bracket CEE125 (Observe installation situation)
6.5 Cable protection
Cable protection is provided to protect outgoing cables if the Campetto is closed or used with step protection.
Practical depositing of the cable protection in the Campetto is achieved with a support bracket.
Hint
The decking must not protrude. This could lead to conflict with the setting of the cable protection.
6.5.1 Article
209416 CAMPETTO M/L/XL cable conduit

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7 Service
7.1 Service addresses
GIFAS ELECTRIC GmbH
GIFAS
-ELECTRIC S.r.l
GIFAS ELECTRIC GmbH
GIFAS
-ELECTRIC GmbH
Borsigstrasse 9
Via dei Filaracci 45
Stra
ss 2
Dietrichstrasse 2
Piano del Quercione
Postfach 275
D
-41469 Neuss
I
-55054 Massarosa (LU)
A
-5301 Eugendorf
CH
-9424 Rheineck
+49 2137 105-0
+39 58 497 82 11
+43 6225 7191-0 +41 71 886 44 44
+49 2137 105-230 +39 58 493 99 24 +43 6225 7191-561 +41 71 886 44 49
www.gifas.de www.gifas.it www.gifas.at www.gifas.ch
verkauf@gifas.de info@gifas.it verkauf@gifas.at info@gifas.ch
7.2 Imprint
GIFAS-ELECTRIC GmbH
CH-9424 Rheineck
www.gifas.ch
Technical changes and errors reserved.
These installation instructions are the property of GIFAS-ELECTRIC GmbH and may not be copied, tran-
slated, transferred, duplicated or passed on to third parties without the previous written consent of GIFAS-
ELECTRIC.
This manual suits for next models
2
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