GILBARCO VEEDER-ROOT BRCM2.X Quick start guide

MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021 Page 1
Introduction
Purpose
This manual provides instructions for installing the FlexPay™ Connect v2 [which includes a
Back Room Communication Module (BRCM)2.x and a Dispenser Communication Module
(DCM)2.x], or upgrading an existing Distribution Box (D-Box) to a BRCM2.x.
Legacy® two-wire data rates are not affected. This solution provides a second data channel for
Applause™ Media System, EMV®, or Insite360™ over the same physical wiring.
The BRCM2.x communicates with the dispenser DCM2.x to deliver high-speed data. This 
high-speed connection can be used for Applause Media System or the future Transmission
Control Protocol/Internet Protocol (TCP/IP)-based EMV payment protocol and other
dispenser applications that require high-speed connectivity.
Intended Users
This manual is intended for Gilbarco®-trained and certified Authorized Service Contractors
(ASCs).
Table of Contents
Topic Page
Introduction 1
Important Safety Information 6
Consignes de sécurité importantes 8
Federal Communications Commission (FCC) Warning 10
Supplier’s Declaration of Conformity (PA0422 series) 10
Supplier’s Declaration of Conformity (PA0435 series) 10
Before You Begin 11
Upgrading to BRCM2.x 14
Appendix A: BRCM2.x Communication Diagram 35
Appendix B: Configuring Distribution Boards 40
Appendix C: Troubleshooting 41
MDE-5265E
BRCM2.x Installation and Upgrade Instructions
April 2021

Page 2 MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021
Introduction
Required Tools
The following tools and materials are required for installing BRCM2.x:
• Needle-Nose Pliers
• Wire Strippers
• Phillips® Screwdriver
• Diagonal Cutters
• Wire Nuts
• Tools to Install Conduit
Required Reading
Before performing the installation, read, understand, and follow:
• This manual
• NFPA 30A, The Automotive and Marine Service Station Code
• NFPA 70®, The National Electric Code (NEC®)
• Applicable federal, state, and local codes and regulations
Failure to do so may adversely affect the safe use and operation of the equipment.
Note: To ensure valid warranty, this kit must be installed by a Gilbarco-trained ASC.
NEC 514.11 Compliance
Provided that the BRCM2.x is powered from emergency-disconnected AC power and all field
wiring connections go through the field wiring board, it meets the low-voltage disconnect
requirement of NEC section 514.11 as it has a clearly identified switch inside the BRCM2.x to
disconnect all two-wire circuits. The BRCM2.x has a provision for a locking hasp, to provide
a lockout/tagout function.
Figure 1: Locking Hasp Provision and Lockout/Tagout Power Switch
Locking Hasp
Lockout/Tagout
Power Switch

MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021 Page 3
Introduction
Theory of Operation
Note: For site connectivity diagrams, refer to Figure 2, Figure 3 on page 4, and Figure 4 on
page 4.
If the upgraded D-Box or factory-shipped BRCM2.x ends in “12” or “22”, they include 
two-wire distribution boards, allowing the communication to the dispenser/pump(s) to occur
over the current loop(s). The lid portion of the BRCM2.x assembly contains the high-speed
signal source that is merged with the dispenser/pump or CRIND® current loop.
For Passport™ Point of Sale (POS), the BRCM2.x or upgraded D-Box will be communicating
over the existing current-loop connection.
For non-Passport POS, the BRCM2.x or upgraded D-Box will be communicating over the
dispenser/pump current-loop connection. Identify the D-Box or D-Box boards communicating
to the dispensers/pumps and mark those wire sets.
Note: Do not change the CRIND wiring.
Like previous D-Boxes, the BRCM2.x or upgraded D-Box will use D-Box boards. In a dual
board solution, the boards may have the following configurations:
• One board talking dispenser/pump or CRIND protocol message streams and another board
independently talking dispenser/pump or CRIND protocol message streams.
• Two boards communicating to up to 16 dispensers/pumps using the same message stream
(viable for CRIND communications only).
Site Connectivity Diagrams
Figure 2 shows a non-EMV Passport configuration. Current loop boards are required in the
BRCM2.x (model numbers ending with “12” or “22”). For additional details on this
configuration, refer to Figure 36 on page 36. The PA0435 models has a single combined D-
box and a field wiring board; for more detail on this configuration, refer to
Figure 39 on page 39.
Figure 2: Passport (Expandable to Dual Boards)
Passport
BRCM2.x
DCM2.x board,
configured in
MOC mode
Ethernet®
Two-wire with
CRIND Protocol
CRIND 
Two-wire +
High-speed
Figure 3 and Figure 4 on page 4 show a non-EMV generic configuration. For this
configuration, the model number must end with 22. For additional details on this
configuration, refer to Figure 35 on page 35. The PA0435 models has a single combined D-
box and a field wiring board. The CCP board DCM2.x is also replaced with HCM board; for
more information on this configuration, refer to Figure 38 on page 38.

Page 4 MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021
Introduction
Figure 3: Generic CRIND with < 9 Dispensers
Third-party
POS
CRIND
Protocol
CRIND
Two-wire
BRCM2.x with
dual D-Box
boards (*)
Ethernet
DCM2.x board,
configured in
generic mode
Pump
Protocol
Pump 
Two-wire +
High-speed
Figure 4: Generic CRIND with > 8 Dispensers
Third-party 
POS
CRIND
Protocol
CRIND
Two-wire
BRCM2.x with
dual D-Box
boards (*)
Ethernet
DCM2.x board,
configured in
generic mode
Pump
Protocol
Pump
Two-wire +
High-speed
Other D-Box
(*) - The PA0435 model has a single combined D-box and a field wiring board. The CCP
board is also replaced with the HCM board.
Figure 37 on page 37 shows another solution for non-EMV generic CRINDs. In this case,
there is an external current source [such as a Forecourt Communications Interface (FCI) box]
for each pump and CRIND. The pump wiring passes through a BRCM2.x model ending with
02 to add the high-speed signal.
With EMV, the CRIND current loop is no longer used. Therefore for Passport systems
communicating with Gilbarco dispensers, a BRCM2.x ending with 02 is sufficient
(no current loop boards).
Similarly, for generic solutions, the CRIND current loop connection goes idle while the pump
loop remains active and can carry high-speed signal.
Related Documents
Document
Number Title GOLDSM Library
MDE-3804 Encore® and Eclipse Start-up/Service Manual • Encore and Eclipse™
• Service Manual
MDE-5018 FlexPay II CRIND Retrofit Kit Installation
Instructions for The Advantage™ Series
• Encore and Eclipse
• FlexPay EPP and SCR
MDE-5038 FlexPay II CRIND Retrofit Kit Installation
Instructions for Encore 300
• CRIND and TRIND®
• Encore and Eclipse Installers
• FlexPay EPP and SCR
MDE-5039 FlexPay II CRIND Retrofit Kit Installation
Instructions for Encore 500
• CRIND and TRIND
• Encore and Eclipse Installers
• FlexPay EPP and SCR
MDE-5040 FlexPay II CRIND Retrofit Kit Installation
Instructions for Encore 500 S/E-CIM™
• CRIND and TRIND
• Encore and Eclipse Installers
• FlexPay EPP and SCR

Document
Number Title GOLDSM Library
MDE-5220 FlexPay IV CRIND Retrofit Kit Installation
Instructions for Encore S E-CIM
FlexPay IV
MDE-5226 FlexPay IV CRIND Retrofit Kit
Installation Instructions for Encore 500 S
FlexPay IV
MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021 Page 5
Introduction
Abbreviations and Acronyms
Term Description
ASC Authorized Service Contractor
BRCM Back Room Communication Module
CCP Cloud Control Processor
CPR Cardiopulmonary Resuscitation
CRIND Card Reader in Dispenser
COMM Communication
D-Box Distribution Box
DCM Dispenser Communication Module
DEF Diesel Exhaust Fluid
E-CIM Enhanced Customer Interface Module
EMV Europay®, MasterCard®, and Visa®
EPP Encrypting PIN Pad
ESD Electrostatic Discharge
FCC Federal Communications Commission
FCI Forecourt Communications Interface
GOLD Gilbarco Online Documentation
HCM High Speed Communication Module
LAN Local Area Network
LED Light Emitting Diode
NEC National Electrical Code
NFPA National Fire Protection Association
OSHA Occupational Safety and Health Administration
PCA Printed Circuit Assembly
POS Point of Sale
SCR Secure Card Reader
SSoM Secure Systems on Module
STP Submersible Turbine Pump
TAC Technical Assistance Center
TCP/IP Transmission Control Protocol/Internet Protocol
TRIND Transmitter/Receiver In Dispenser

Important Safety Information
Page 6 MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021
Important Safety Information
Notes: 1) Save this Important Safety Information section
in a readily accessible location.
2) Although DEF is non-flammable, Diesel is
flammable. Therefore, for DEF cabinets that are
attached to Diesel dispensers, follow all the
notes in this section that pertain to flammable
fuels.
This section introduces the hazards and safety precautions
associated with installing, inspecting, maintaining or servicing
this product. Before performing any task on this product, read
this safety information and the applicable sections in this
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock or
pressure release could occur and cause death or serious injury,
if these safe service procedures are not followed.
Preliminary Precautions
You are working in a potentially dangerous environment of
flammable fuels, vapors, and high voltage or pressures. Only
trained or authorized individuals knowledgeable in the related
procedures should install, inspect, maintain or service this
equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is how
to stop all fuel flow to the pump/dispenser and island. Locate
the switch or circuit breakers that shut off all power to all fueling
equipment, dispensing devices, and Submerged Turbine
Pumps (STPs).
The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier’s station
WILL NOT shut off electrical power to the 
pump/dispenser. This means that even if you
activate these stops, fuel may continue to flow
uncontrolled.
You must use the TOTAL ELECTRICAL 
SHUT-OFF in the case of an emergency and not
the console’s ALL STOP and PUMP STOP or
similar keys.
!
WARNING
!
Total Electrical Shut-Off Before Access
Any procedure that requires access to electrical components or
the electronics of the dispenser requires total electrical shut off
of that unit. Understand the function and location of this switch
or circuit breaker before inspecting, installing, maintaining, or
servicing Gilbarco equipment.
Evacuating, Barricading and Shutting Off
Any procedure that requires access to the pump/dispenser or
STPs requires the following actions:
• An evacuation of all unauthorized persons and vehicles from
the work area
• Use of safety tape, cones or barricades at the affected unit(s)
• A total electrical shut-off of the affected unit(s)
Read the Manual
Read, understand and follow this manual and any other labels
or related materials supplied with this equipment. If you do not
understand a procedure, call the Gilbarco Technical Assistance
Center (TAC) at 1-800-743-7501. It is imperative to your safety
and the safety of others to understand the procedures before
beginning work.
Follow the Regulations
Applicable information is available in National Fire Protection
Association (NFPA) 30A; Code for Motor Fuel Dispensing
Facilities and Repair Garages, NFPA 70; National Electrical
Code (NEC), Occupational Safety and Health Administration
(OSHA) regulations and federal, state, and local codes. All
these regulations must be followed. Failure to install, inspect,
maintain or service this equipment in accordance with these
codes, regulations and standards may lead to legal citations
with penalties or affect the safe use and operation of the
equipment.
Replacement Parts
Use only genuine Gilbarco replacement parts and retrofit kits on
your pump/dispenser. Using parts other than genuine Gilbarco
replacement parts could create a safety hazard and violate
local regulations.
Safety Symbols and Warning Words
This section provides important information about warning
symbols and boxes.
Alert Symbol
This safety alert symbol is used in this manual and on
warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible injury
or death.
Signal Words
These signal words used in this manual and on warning labels
tell you the seriousness of particular safety hazards. The
precautions below must be followed to prevent death, injury or
damage to the equipment:
DANGER: Alerts you to a hazard or unsafe practice
which will result in death or serious injury.
WARNING: Alerts you to a hazard or unsafe practice
that could result in death or serious injury.
CAUTION with Alert symbol: Designates a hazard or
unsafe practice which may result in minor injury.
CAUTION without Alert symbol: Designates a hazard or
unsafe practice which may result in property or
equipment damage.
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will explode or burn, if ignited. Spilled or
leaking fuels cause vapors. Even filling customer tanks will
cause potentially dangerous vapors in the vicinity of the
dispenser or island.
DEF is non-flammable. Therefore, explosion and fire safety
warnings do not apply to DEF fluid lines.
!
!
!

MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021 Page 7
Important Safety Information
No Open Fire
Open flames from matches, lighters, welding torches,
or other sources can ignite fuels and their vapors.
No Sparks - No Smoking
Sparks from starting vehicles, starting, or using power tools,
burning cigarettes, cigars, or pipes can also ignite fuels and
their vapors. Static electricity, including an electrostatic charge
on your body, can cause a spark sufficient to ignite fuel vapors.
Every time you get out of a vehicle, touch the metal of your
vehicle, to discharge any electrostatic charge before you
approach the dispenser island.
Working Alone
It is highly recommended that someone who is capable of
rendering first aid be present during servicing. Familiarize
yourself with Cardiopulmonary Resuscitation (CPR) methods, if
you work with or around high voltages. This information is
available from the American Red Cross. Always advise the
station personnel about where you will be working, and caution
them not to activate power while you are working on the
equipment. Use the OSHA Lockout/Tagout procedures. If you
are not familiar with this requirement, refer to this information in
the service manual and OSHA documentation.
Working With Electricity Safely
Ensure that you use safe and established practices in working
with electrical devices. Poorly wired devices may cause a fire,
explosion, or electrical shock. Ensure that grounding
connections are properly made. Take care that sealing devices
and compounds are in place. Ensure that you do not pinch
wires when replacing covers. Follow OSHA Lockout/Tagout
requirements. Station employees and service contractors need
to understand and comply with this program completely to
ensure safety while the equipment is down.
Hazardous Materials
Some materials present inside electronic enclosures may
present a health hazard if not handled correctly. Ensure that
you clean hands after handling equipment. Do not place any
equipment in the mouth.
The pump/dispenser contains a chemical known to the
State of California to cause cancer.
WARNING
!
The pump/dispenser contains a chemical known to the
State of California to cause birth defects or other
reproductive harm.
WARNING
!
Gilbarco Veeder-Root encourages the recycling of
our products. Some products contain electronics,
batteries, or other materials that may require special
management practices depending on your location.
Please refer to your local, state, or country
regulations for these requirements.
In an Emergency
Inform Emergency Personnel
Compile the following information and inform emergency
personnel:
• Location of accident (for example, address, front/back of
building, and so on)
• Nature of accident (for example, possible heart attack, run
over by car, burns, and so on)
• Age of victim (for example, baby, teenager, middle-age,
elderly)
• Whether or not victim has received first aid (for example,
stopped bleeding by pressure, and so on)
• Whether or not a victim has vomited (for example, if
swallowed or inhaled something, and so on)
Gasoline/DEF ingested may cause
unconsciousness and burns to internal organs.
Do not induce vomiting. Keep airway open.
Oxygen may be needed at scene. Seek medical
advice immediately.
!
DEF generates ammonia gas at higher temperatures.
When opening enclosed panels, allow the unit to air out to
avoid breathing vapors. If respiratory difficulties develop,
move victim away from source of exposure and into fresh
air. If symptoms persist, seek medical attention.
WARNING
!
WARNING
Gasoline inhaled may cause unconsciousness
and burns to lips, mouth, and lungs. Keep airway
open. Seek medical advice immediately.
WARNING
!
Gasoline/DEF spilled in eyes may cause burns to
eye tissue. Irrigate eyes with water for
approximately 15 minutes. Seek medical advice
immediately.
WARNING
!
Gasoline/DEF spilled on skin may cause burns.
Wash area thoroughly with clear water.
Seek medical advice immediately.
WARNING
!
DEF is mildly corrosive. Avoid contact with eyes, skin, and
clothing. Ensure that eyewash stations and safety
showers are close to the work location. Seek medical
advice/recommended treatment if DEF spills into eyes.
WARNING
!
IMPORTANT: Oxygen may be needed at scene if gasoline has
been ingested or inhaled. Seek medical advice immediately.
Lockout/Tagout
Lockout/Tagout covers servicing and maintenance of machines
and equipment in which the unexpected energization or 
start-up of the machine(s) or equipment or release of stored
energy could cause injury to employees or personnel. 
Lockout/Tagout applies to all mechanical, hydraulic, chemical,
or other energy, but does not cover electrical hazards. 
Subpart S of 29 CFR Part 1910 - Electrical Hazards, 29 CFR
Part 1910.333 contains specific Lockout/Tagout provision for
electrical hazards.

Consignes de sécurité importantes
Page 8 MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021
Consignes de sécurité importantes
Remarque : Conserver cette section Consignes de
sécurité importantes dans un endroit
facilement accessible.
Cette section présente les dangers et les mesures de sécurité
associées à l’installation, à l’inspection, à la maintenance et à
l’entretien de ce produit. Avant d’effectuer une intervention sur
ce produit, l’utilisateur doit lire ces consignes de sécurité et les
sections applicables de ce manuel où sont exposés les
dangers et mesures de sécurité à adopter relativement à son
intervention. Un incendie, des explosions, des chocs
électriques ou un relâchement de la pression pourraient
survenir et provoquer des blessures graves voire la mort si ces
procédures d’intervention sécurisée n’étaient pas observées.
Précautions préliminaires
Les interventions ont lieu dans un environnement potentiellement
dangereux de vapeurs, carburants inflammables, et de pressions
ou tensions élevées. Seuls les personnes formées ou agréées et
connaissant les procédures concernées doivent installer,
inspecter, maintenir ou entretenir cet équipement
.
Coupure totale d’urgence de l’énergie électrique
L’information la plus importante à connaître est de savoir
arrêter tout écoulement de carburant vers la pompe/le
distributeur et l’îlot. Repérer l’interrupteur ou les disjoncteurs
qui coupent toute l’alimentation à toute la distribution de
carburant, aux dispositifs de distribution et aux pompes
immergées à turbine (STP).
Les boutons EMERGENCY STOP (Arrêt
d’urgence), ALL STOP (Tout arrêter) et PUMP
STOP (Arrêt de la pompe) au niveau de la caisse
de la station ne couperont PAS l’alimentation
électrique de la pompe/du distributeur. Autrement
dit, le carburant continue de circuler sans contrôle
même quand on actionne ces dispositifs d’arrêts.
Vous devez utiliser TOTAL ELECTRICAL 
SHUT-OFF (SYSTÈME DE FERMETURE
ÉLECTRIQUE TOTAL) en cas d’urgence et non
les boutons ALL STOP (TOUT STOPPER) ou
PUMP STOP (STOPPER POMPE) ou autres
touches semblables.
!
AVERTISSEMENT
!
Coupure totale de l’énergie électrique avant l’accès
Toute procédure exigeant d’accéder aux composants
électriques ou à l’électronique du distributeur nécessitent de
couper l’énergie électrique de cette unité. Il est important de
comprendre la fonction et l’emplacement de cet interrupteur ou
disjoncteur avant d’inspecter, d’installer, de maintenir ou
d’entretenir les équipements de Gilbarco.
Évacuation, bouclage de la zone et coupure de
l’alimentation
Toute procédure exigeant l’accès à la pompe/au distributeur ou
aux pompes immergées à turbine (STP) exige les actions
suivantes:
• l’évacuation de tous les véhicules ou personnes non
autorisées de la zone d’intervention
• l’utilisation de ruban de sécurité, de cônes ou d’un bouclage
des unités affectées
• la coupure totale de l’énergie électrique des unités affectées
Lire le manuel
L’intervenant doit lire, comprendre et suivre ce manuel et toutes
les autres étiquettes ou documentations apparentées fournies
avec cet équipement. Si l’intervenant ne comprend pas une
procédure, il doit appeler un Prestataire de service agréé par
Gilbarco ou le Centre d’assistance de Gilbarco au 
1-800-743-7501. Il est impératif pour sa sécurité et celle d’autrui
de bien comprendre les procédures avant d’engager les
interventions.
Respecter les réglementations
Les informations applicables sont disponibles dans la NFPA
(National Fire Protection Association) 30A; le Code pour les
ateliers de réparation automobile et les sites de distribution de
carburant Repair Garages, NFPA 70; le Code national
américain de l’électricité NEC (National Electrical Code), les
règlements de Occupational Safety and Health Administration
(OSHA) des États-Unis, ainsi que dans les codes fédéraux,
provinciaux et locaux. Toutes ces réglementations doivent être
observées. Le non-respect de ces codes, réglementations et
normes lors de l’installation, de l’inspection, de la maintenance
ou de l’entretien de ces équipements pourrait mener à des
contraventions avec sanctions ou affecter l’utilisation sécurisée
de ces équipements.
Pièces de rechange
N’utiliser que d’authentiques pièces de rechange et trousses de
modification Gilbarco sur la pompe/le distributeur. L’utilisation
de pièces autres que d’authentiques pièces de rechange
Gilbarco pourrait entraîner un risque d’accident et enfreindre la
réglementation en vigueur.
Symboles de sécurité et mises en garde
Cette section fournit des informations importantes sur les
encadrés et symboles de mise en garde.
Symbole d’avertissement
Ce symbole d’avertissement est utilisé dans ce manuel
et sur les étiquettes de mise en garde pour signaler une
précaution à suivre afin d’éviter les risques d’accidents
potentiels. Observer les directives de sécurité qui suivent ce
symbole afin d’éviter des blessures potentielles, voire la mort.
Termes de signalisation
Les termes de signalisation utilisés dans ce manuel et sur les
étiquettes de mise en garde informent l’opérateur de la gravité
des risques d’accident particuliers. Observer les précautions
suivantes pour éviter les dommages matériels et corporels,
voire la mort:
DANGER: Ce message signale un danger ou une
pratique dangereuse qui entraînera des blessures
graves, voire la mort.
AVERTISSEMENT: Ce message signale un danger ou
une pratique dangereuse qui pourrait entraîner des
blessures graves, voire la mort.
ATTENTION avec le symbole d’avertissement :
Ce message désigne un danger ou une pratique
dangereuse qui pourrait entraîner des blessures
mineures.
ATTENTION sans le symbole d’avertissement :
Ce message désigne un danger ou une pratique
dangereuse qui pourrait entraîner l’endommagement
des biens ou du matériel.
Utilisation des carburants et de l’énergie
électrique
Prévenir les explosions et les incendies
Les carburants et leurs vapeurs exploseront ou
brûleront s’ils s’enflamment. Les fuites ou les
déversements de carburant provoquent des vapeurs.
Même le remplissage du réservoir des clients
provoquera des vapeurs potentiellement dangereuses à
proximité du distributeur ou de l’îlot.
!
!
!

MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021 Page 9
Consignes de sécurité importantes
Pas de feu en plein air
Les flammes nues des allumettes, briquets, torches de
soudage ou d’autres sources capables d’enflammer les
carburants et leurs vapeurs.
Pas d’étincelles, interdit de fumer
Les étincelles des véhicules au démarrage, le démarrage ou
l’utilisation d’outils électriques, les cigarettes, cigares ou pipes
allumées, peuvent également enflammer les carburants et leurs
vapeurs. L’électricité statique, y compris une charge
électrostatique sur le corps, peut provoquer une étincelle
suffisante pour enflammer les vapeurs de carburant. Déchargez la
charge électrostatique chaque fois que vous sortez d’un véhicule,
en touchant sa surface métallique, avant d’approcher l’îlot de
distribution.
Travail en solitaire
Il est vivement recommandé d’être accompagné d’une
personne capable de donner les premiers soins pendant une
intervention. L’intervenant doit se familiariser avec les méthodes
de réanimation cardiopulmonaire (RCP) s’il travaille sur ou à
proximité de tensions élevées. Ces informations sont
disponibles auprès de la Croix-Rouge. L’intervenant doit
toujours indiquer au personnel de la station l’endroit où il va
intervenir, et signaler de ne pas actionner l’alimentation
électrique lors de son intervention sur l’équipement. Utiliser les
procédures de cadenassage et d’étiquetage de l’OSHA. Si
l’intervenant n’est pas familiarisé avec cette exigence, il doit
consulter ces informations dans le manuel de service et dans la
documentation de l’OSHA.
Travailler en sécurité avec l’électricité
Veiller à appliquer des pratiques sécuritaires et établies lors de
tout travail avec des appareils électriques. Les appareils mal
préparés peuvent provoquer un incendie, une explosion ou un
choc électrique. Vérifier que les mises à la terre sont
correctement établies. S’assurer que les mastics et dispositifs
d’étanchéité sont en place. Veiller à ne pas pincer les fils lors du
repositionnement des capots. Respecter les exigences de
cadenassage et d’étiquetage de l’OSHA. Les employés de la
station et les prestataires de service doivent comprendre ces
exigences et les respecter complètement pour garantir la
sécurité lorsque l’équipement est hors service.
Matières dangereuses
Certaines matières présentes dans les enceintes électroniques
peuvent présenter un danger pour la santé si elles ne sont pas
manipulées correctement. Veiller à se nettoyer les mains après
avoir manipulé l’équipement. Ne mettre aucun équipement dans
la bouche.
En cas d’urgence
Informer le personnel du service d’urgence
Collecter les informations suivantes et informer le personnel du
service d’urgence :
• Lieu de l’accident (par exemple, adresse, avant/arrière du
bâtiment, etc.)
• Nature de l’accident (par exemple, crise cardiaque
éventuelle, renversé par une voiture, brûlures, etc.)
• Âge de la victime (par exemple, bébé, adolescent, âge
moyen, personne âgée)
• Si la victime a reçu ou non les premiers soins (par exemple,
arrêt des saignements par pression, etc.)
• Si la victime a vomi ou non (par exemple, si elle a avalé ou
inhalé quelque chose, etc.)
IMPORTANT: Un apport en oxygène peut s’avérer nécessaire
sur place en cas d’ingestion ou d’inhalation d’essence. Solliciter
immédiatement l’avis d’un médecin.
Cadenassage/étiquetage
Cadenasser et étiqueter les capots lors de l’entretien et de la
maintenance des machines et des équipements afin d’éviter
qu’une mise sous tension ou un démarrage imprévu des
machines ou des équipements ou la libération de l’énergie
emmagasinée ne provoquent des blessures sur les employés
ou le personnel. La procédure de cadenassage et d’étiquetage
s’applique à toutes les énergies mécaniques, hydrauliques,
chimiques ou autres, mais ne couvre pas les dangers
électriques. La sous-section S de 29 CFR Partie 1910 - Risques
liés à l’électricité, 29 CFR Partie 1910.333 contient une
disposition spécifique de verrouillage/étiquetage concernant les
risques électriques.
La pompe/le distributeur contient une substance
chimique connue dans l’État de Californie pour
provoquer le cancer.
AVERTISSEMENT
!
Gilbarco Veeder-Root vous encourage à faire la
pratique de recyclage de nos divers produits.
Certains de nos produits contiennent des pièces
électroniques, des piles, ou d'autres matériaux qui
peuvent nécessiter des pratiques de gestion des
déchets ou de recyclage en fonction de votre
emplacement.
Veuillez-vous référer à votre municipalité, aux
normes provinciales ou fédérales pour connaitre
leurs diverses réglementations en vigueur sur le
sujet.
La pompe/le distributeur contient une substance
chimique connue dans l’État de Californie pour
provoquer des anomalies congénitales ou exercer des
effets nocifs sur la reproduction.
AVERTISSEMENT
!
L’ingestion d’essence peut provoquer une perte
de conscience et des brûlures aux organes
internes. Ne pas induire de vomissements.
Garder les voies respiratoires ouvertes.
Un apport en oxygène peut s’avérer nécessaire
sur place. Solliciter immédiatement l’avis d’un
médecin.
AVERTISSEMENT
AVERTISSEMENT
!
L’inhalation d’essence peut provoquer une perte
de conscience et des brûlures aux lèvres, à la
bouche et aux poumons.
Garder les voies respiratoires ouvertes.
Solliciter immédiatement l’avis d’un médecin.
AVERTISSEMENT
!
Le déversement d’essence dans les yeux peut
provoquer des brûlures aux tissus oculaires.
Rincer les yeux sous l’eau pendant environ 15
minutes.
Solliciter immédiatement l’avis d’un médecin.
AVERTISSEMENT
!
Le déversement d’essence sur la peau peut
provoquer des brûlures.
Laver abondamment la région affectée à l’eau claire.
Solliciter immédiatement l’avis d’un médecin.
AVERTISSEMENT
!

Federal Communications Commission (FCC) Warning
Page 10 MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021
Federal Communications Commission (FCC) Warning
This equipment has been tested and found to comply with the limits for a Class A digital
device pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy, and if
not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is
likely to cause harmful interference in which case the user will be required to correct the
interference at his own expense. Changes or modifications not expressly approved by the
manufacturer could void the user's authority to operate this equipment.
Supplier’s Declaration of Conformity (PA0422 series)
47 CFR § 2.1077 Compliance Information
Unique Identifier: BRCM2.64 PA0422
Responsible Party - U.S. Contact Information
Gilbarco Inc.
7300 West Friendly Avenue
Greensboro, North Carolina, USA
27410-6200
1-336-547-5000
Supplier’s Declaration of Conformity (PA0435 series)
Supplier’s Declaration of Conformity
47 CFR § 2.1077 Compliance Information
Unique Identifier: BRCM2.64 PA0435
Responsible Party - U.S. Contact Information
Gilbarco Inc.
7300 West Friendly Avenue
Greensboro, North Carolina, USA
27410-6200
1-336-547-5000.

MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021 Page 11
Before You Begin
Before You Begin
Read and follow all safety information provided in “Important Safety Information” on page 6
and MDE-3804 Encore and Eclipse Start-up/Service Manual.
A properly grounded Electrostatic Discharge (ESD) wrist strap must be worn
while servicing any electronic devices or components. Failure to use
electrostatic precautions may damage electronic components and void
warranty.
CAUTION
To prepare the site and dispenser/pump for the installation, proceed as follows:
1Before beginning the installation, it is important to know:
• The site POS and two-wire wiring scheme
• Number of units that will be running FlexPay Connect v2 (high speed)
• The back room configuration
Note: Do not run high-speed connection to units that will not be processing high-speed
transactions (for example, a kerosene unit off to the side of the forecourt). For wiring
information, refer Figure 15 on page 21.
2Ensure that all fuel sales are complete.
3Inform the manager that the power to the D-Box will be disconnected and communication to
the forecourt will be disrupted while installing BRCM2.x. Customers will not be able to
purchase fuel, but they can still purchase merchandise in the store.
4Barricade the entire forecourt.
5
Failure to turn off the unit during the kit installation may cause injury or bodily harm from
electrical shock. Ensure that all power to the unit is switched off before and during kit
installation.
WARNING
Remove power to the D-Box at the breaker panel. Follow OSHA lockout/tagout procedures.

Before You Begin
Page 12 MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021
Mounting Requirement
The BRCM2 and BRCM2 Expander are mounted with two fasteners, shown on the left and
right side of the assembly. The unit must be mounted on the wall above the wiring trough, and
be connected to the wiring trough with a regulatory-approved conduit method.
After mounting, each fastener must be able to withstand a minimum of a 30-pound shear force
and a 30-pound pull force.
Figure 5: Fasteners for Mounting


MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021 Page 13
Before You Begin
Model Number Breakdown
Model Used For Proceed to Section
Without Security Cover and with Secure Systems on Module (SSoM)
PA04222000202 New installation for using dedicated wiring (Can
be used to upgrade existing D-Box or 
pass-through.)
“Upgrading to BRCM2.x” on
page 14 and “Installing
PA04222000202/202B/002B in
Pass-through Mode” on page 27.
PA04221000212 New installation, 220 V, one current loop board
PA04220000212 New installation, 115 V, one current loop board Mount PA0422 on the wall.
Remove the cover and proceed to
“New Installation with D-Box
Boards (For PA0422 Models)” on
page 14.
PA04221000222 New installation, 220 V, two current loop boards
PA04220000222 New installation, 115 V, two current loop boards
With Security Cover and without SSoM
PA04222000002B New installation for using dedicated wiring (Can
be used to upgrade existing D-Box or 
pass-through.)
“Upgrading to BRCM2.x” on
page 14 and “Installing
PA04222000202/202B/002B in
Pass-through Mode” on page 27.
PA04221000012B New installation, 220 V, one current loop board
PA04220000012B New installation, 115 V, one current loop board Mount PA0422 on the wall. Remove
the cover and proceed to “New
Installation with D-Box Boards (For
PA0422 Models)” on page 14.
PA04221000022B New installation, 220 V, two current loop boards
PA04220000022B New installation, 115 V, two current loop boards
With Security Cover and with SSoM
PA04222000202B New installation for using dedicated wiring (Can
be used to upgrade existing D-Box or 
pass-through.)
“Upgrading to BRCM2.x” on
page 14 and “Installing
PA04222000202/202B/002B in
Pass-through Mode” on page 27.
PA04221000212B New installation, 220 V, one current loop board
PA04220000212B New installation, 115 V, one current loop board Mount PA0422 on the wall. Remove
the cover and proceed to “New
Installation with D-Box Boards (For
PA0422 Models)” on page 14.
PA04221000222B New installation, 220 V, two current loop boards
PA04220000222B New installation, 115 V, two current loop boards
For PA0435 Models
PA0435200032 International A/C Supply, Configurable PUMP/
CRIND Current Loop Boards
Mount PA0435 on the wall. Remove
the cover and proceed to “New
Installation with D-Box Boards (For
PA0435 Models)” on page 17.
PA0435200002 International A/C Supply, HCM with FWB only Mount PA0435 on the wall. Remove
the cover and proceed to “New
Installation with D-Box Boards (For
PA0435 Models)” on page 17.

Page 14 MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021
Upgrading to BRCM2.x
Upgrading to BRCM2.x
To install the BRCM2.x or to upgrade an existing D-Box to BRCM2.x, proceed as follows:
For PA0435 models, see “New Installation with D-Box Boards (For PA0435 Models)” on
page 17.
New Installation with D-Box Boards (For PA0422 Models)
To perform new installation with D-Box boards, proceed as follows:
Notes: 1) The following installation instructions are applicable to model numbers ending in
“212” or “222” or “212B” or “222B” or “012B” or “022B”.
2) For BRCM2.x connections, refer to “Appendix A: BRCM2.x Communication
Diagram” on page 35. These connections vary significantly depending on the site
configuration.
1Remove the single screw securing the lid of the BRCM2.x.
2If the BRCM2.x has D-Box boards, remove the transformer connection to the D-Box board,
and disconnect the two cables to the field wiring board on the rear side of the field wiring tray.
Figure 6: Removing Transformer Connection and Field Wiring Cables
Connection to
Transformer Two cables to
the field wiring
board on the
rear side
3Remove the tray assembly.
4Mount the BRCM2.x on the wall and route the conduit and wiring to the knock-outs located on
the bottom of the D-Box chassis.
Note: This is based on the site-configuration-specific BRCM2.x connections

(For more information, refer to “Appendix A: BRCM2.x Communication Diagram” on
page 35 for BRCM2.x connections).

MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021 Page 15
Upgrading to BRCM2.x
5Based on the BRCM2.x connections, connect the field wiring to the 8-pin connectors supplied.
These mount to the bottom row of connectors on the field wiring board. These form a 
one-to-one correspondence to the 9-pin connections made to the D-Box boards.
Figure 7: Field Wiring Board on Rear Side of D-Box Board Plate (Setup for Passport
Only)
P400
(High-speed 
Connection)
P416
24 VDC
To Optional Second
D-Box Board
To D-Box Board
To CRINDs 
in Dispensers
9-16
To CRINDs 
in Dispensers 1-8
Connectors to D-Box Boards
Connectors to Dispensers
Note: This example is typical for Passport POS.
Field Wiring Board
Figure 8: Example for Generic CRIND
To Second D-Box Board, 
Talking CRIND
To First D-Box Board, 
Talking Pump
To CRINDs in
Dispensers 1-8
To Pumps in
Dispensers 1-8
Note: The CRIND connection must mate directly to D-Box board.

Page 16 MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021
Upgrading to BRCM2.x
6Temporarily hang the lid assembly onto the tabs on the lip of the chassis.
Figure 9: Temporarily Hanging Lid Assembly on Tabs
Two 2-pin
Connections to Field
Wiring Board
Tabs
7Remount the field wiring tray, initially tilting it out to connect the 8-pin connectors and the
two connections to the tray.
8Configure D-Box jumpers as necessary. For more information, refer to
“Appendix B: Configuring Distribution Boards” on page 40.
9Power up the D-Box by connecting AC power to the D-Box lid, and connecting the lid output
to the D-Box. If the box does not power up, verify that the switch on the lid is in the ON
position. When the unit is properly powered up, the board in the lid and the Light Emitting
Diodes (LEDs) on the field wiring board will be lit. Additionally, the D-Box boards will also
be powered up.
10 Verify that the two-wire communication is established.
11 Lift the lid assembly off the tab panel and close the completed assembly.
12 Connect the RJ-45 connector from the Applause Media System Server or other 
high-speed data source.

MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021 Page 17
Upgrading to BRCM2.x
New Installation with D-Box Boards (For PA0435 Models)
To perform new installation with D-Box boards, proceed as follows:
1Remove the single screw securing the lid of the BRCM2.x.
2Mount the BRCM2.x on the wall and route the conduit and wiring to the knockouts located on
the bottom of the D-Box chassis.
Note: This is based on the site-configuration-specific BRCM2.x connections

(For more information, refer to “Appendix A: BRCM2.x Communication Diagram” on
page 35 for BRCM2.x connections).
3Temporarily hang the lid assembly onto the tabs on the lip of the chassis.
Figure 10: Temporarily Hanging Lid Assembly on Tabs
Combined D-Box
and Field wiring
Board
Tabs on lid
Power Supply
input (P416)
RS422 inputs
(P103A and
P103B)
RS422 inputs
(P103A and
P103B)
CCP/HCM input
(P400)
Two-Wire inputs
(P102A and
P102B)
4Disconnect the power cable, two-wire input cables, and CCP/HCM cable from the distribution
board. Remove the field wiring tray, initially tilting it out.
5Configure D-Box jumpers as necessary. For more information, refer to
“Appendix B: Configuring Distribution Boards” on page 40.
6Remove the field wiring connector assemblies from the D-Box board. Insert the field wires
coming out of conduit inside the BRM2 box through knockouts. Connect field wires to the
connector assemblies. Ensure that proper dispenser numbering is followed.
7Insert the field wiring tray inside the D-Box board. Connect the HCM cable to P400. Connect
the power (P416) and 2 wire input cables (P102A & P102B). If RS422 inputs are used, then
the corresponding connectors are P103A & P103B.

Page 18 MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021
Upgrading to BRCM2.x
8Connect the field wiring connector assemblies to the D-box board. Connector position and
dispenser numbering details as follow:
• Connector P106A: Dispensers 1 to 4
• Connector P107A: Dispensers 5 to 8
• Connector P106B: Dispensers 9 to 12
• Connector P107B: Dispensers 13 to 16.
9Connect the two-wire input cables from POS to DB9 connectors of BRCM2.
10 Power up the D-Box by connecting AC power to the D-Box lid, and connecting the lid output
to the D-Box. If the box does not power up, verify that the switch on the lid is in the ON
position. When the unit is properly powered up, the board in the lid and the LEDs on the 
D-box board will lit. LEDs D19 (POS Transmit A), D21(POS Transmit B), D23 (DC Power),
and D24 (TWI 5V DC).
11 Verify that the two-wire communication is established. LEDs D19 and D21 will blinks along
with respective channel LEDs (1 to 16).
12 Remove the AC power. Lift the lid assembly off the tab panel and close the completed
assembly.
13 Connect the RJ-45 connector from the Applause Media System Server or other high-speed
data source.
14 Connect the AC power cable again. The unit is now ready for use.

MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021 Page 19
Upgrading to BRCM2.x
Upgrading D-Box Using PA04222000202 or PA04222000202B or
PA04222000002B
To upgrade D-Box using PA04222000202/202B/002B, proceed as follows:
Note: For BRCM2.x connections, refer to “Appendix A: BRCM2.x Communication Diagram”
on page 35. These connections vary significantly depending on the site configuration.
1Power down the existing D-Box by removing the power cord from the outlet and the chassis.
2Open the lid of the existing D-Box.
3Remove the transformer connections to both D-Boxes [the existing D-Box and the
PA04222000202/202B/002B (see Figure 11)].
4Remove the existing field wiring connectors (see Figure 11).
Figure 11: Removing Transformer and Existing Field Wiring Connectors
Connection to
Transformer
Field Wiring Connectors
5Remove the field wiring board tray assembly from the PA04222000202/202B/002B.
6Remove the hasp panel from the PA04222000202/202B/002B and transfer it to the existing 
D-Box. Mount it with the flat surface facing towards you.
7Discard the empty chassis.
8Remove the D-Box tray.

Page 20 MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021
Upgrading to BRCM2.x
9Remove the D-Box boards from the D-Box tray from the rear side using a needle-nose pliers.
Leave the stand-offs on the boards.
Figure 12: Removing D-Box Board from D-Box Tray
D-Box Tray
Stand-off
10 Transfer the boards and stand-offs on the field wiring tray.
11 Use the included 9-pin to 9-pin Cable (M15247A001) to connect the field wiring board to the
D-Box boards.
Figure 13: Connecting Field Wiring Boards to D-Box Boards
Connection to Field Wiring Boards