Glamox aqua signal 60 Series User manual

en
de
fr
Navigation- and Signal Lights with
LED technology Series 60 and 61
Operating Manual
Navigations- und Signalleuchten mit
LED-Technik Serie 60 und 61
Betriebsanleitung
Feux de navigation en technologie
LED série 60 et 61
Instructions de service
Glamox Marine and Offshore GmbH
Linzer Str. 9a, 28359 Bremen, Germany
e-mail: [e-mail]
http://glamox.com/gmo
© aqua signal

Page 2 of 24 9420119300_en Rev. 3
en
de
fr
Please read the Operating Manual for your navigation lights care-
fully.
Die Betriebsanleitung ist vor Einsatz der Navigationsleuchte sorg-
fältig zu lesen.
Il est recommandé de lire attentivement les pages suivantes et de
suivre les instructions de service avec la même attention.
GLAMOX PRODUCTION RESERVES THE RIGHT TO MAKE
TECHNICAL AND DESIGN CHANGES TO THE PRODUCTS.
GLAMOX PRODUCTION BEHÄLT SICH VOR, AN DEN
BESCHRIEBENEN PRODUKTEN TECHNISCHE ÄNDERUNGEN
VORZUNEHMEN.
GLAMOX PRODUCTION SE RESERVE LE DROIT DE MODIFIER
LA TECHNIQUE OU LE DESSIN DE SES PRODUITS SANS
PREVAIS
9420119300_eng
Rev.: 3
Print date: 2020-01-09

Page 3 of 24 9420119300_en Rev. 3
Contents
1FOREWORD...........................................................................................................................................................4
2HAZARD INFORMATION...................................................................................................................................5
3INTENDED USE.....................................................................................................................................................5
4ORDER NUMBERS ...............................................................................................................................................7
5PRODUCT OBSERVATION.................................................................................................................................7
6SAFETY AND ACCIDENT PREVENTION REGULATIONS .........................................................................8
7TECHNICAL DATA ..............................................................................................................................................8
8HANDLING, FUNCTION AND REGULATIONS............................................................................................10
9DIMENSIONS AND INSTALLATION SIZES..................................................................................................11
10 INSTALLATION..................................................................................................................................................12
10.1 GENERAL MOUNTING INFORMATION...............................................................................................................12
10.2 SIDE-NAVIGATION LIGHTS..............................................................................................................................13
10.3 MASTHEAD-NAVIGATION LIGHT.....................................................................................................................14
10.4 STERN-NAVIGATION LIGHT ............................................................................................................................14
10.5 SIGNAL LIGHTS...............................................................................................................................................15
10.6 MOUNTING.....................................................................................................................................................15
10.7 ELECTRICAL INSTALLATION...........................................................................................................................16
10.8 CLOSE THE HOUSING AFTER CONNECTING THE CABLE....................................................................................18
10.9 MATERIAL INFORMATION...............................................................................................................................19
11 ACCESSORIES.....................................................................................................................................................20
12 OPERATION OF 24V DC NAVIGATION LIGHTS WITH EXTERNAL POWER SUPPLY ....................20
13 DISASSEMBLY....................................................................................................................................................20
14 INFORMATION ON ELECTROMAGNETIC COMPATIBILITY (EMC) ..................................................20
15 INFORMATION ON THE COMPASS PROTECTIVE DISTANCE..............................................................21
16 OPERATING LIFE OF THE LED NAVIGATION AND SIGNAL LIGHTS................................................21
17 CARE AND MAINTENANCE ............................................................................................................................22
17.1 CHANGING THE LIGHT SOURCE.......................................................................................................................22
17.2 PAINTING WORK ON BOARD...........................................................................................................................22
17.3 CUSTOMER SERVICE.......................................................................................................................................22
18 DECLARATION OF CONFORMITY ...............................................................................................................24
19 APPROVALS ........................................................................................................................................................24

Page 4 of 24 9420119300_en Rev. 3
en
de
fr
1Foreword
The LED navigation lights (all-round- and sector lights) are de-
signed and constructed with state-of-the-art technology accord-
ing to the recognized safety regulations. However, hazards can
arise for persons or objects, as not all hazard points can be
avoided if the functional capacity is to be maintained. Accidents
on account of these hazards and faults can, nevertheless, be pre-
vented by observing the operating manual and the information
during the training and instruction. Furthermore, you will then be
able to utilize the full capacity of the LED navigation light and
avoid unnecessary faults.
Therefore always read this operating manual carefully be-
fore operating your LED navigation light. Always observe
the notes and information contained therein, in particular
the safety information.
Keep the operating manual in a convenient location after first
reading through it so that you can refer to it again later.
All data, figures and dimensions in this operating manual are not
binding. Claims of any kind cannot be derived from these.
Reprinting and duplication of any kind, also in extracts, requires
the written approval of the manufacturer.
Conversion or modifications to the LED navigation light are not
permissible. Modifications made by the user himself will result in
revocation of the approval and any liability of the manufacturer
as well as the warranty.
Only use original spare parts and accessories approved by the
manufacturer. Otherwise, properties of the LED navigation light
specified by the design as well as the functional capacity or
safety could be negatively affected. The use of other parts there-
fore annuls liability for the consequences resulting from this.
Contact the Customer Service for ordering spare parts or acces-
sories.

Page 5 of 24 9420119300_en Rev. 3
en
de
fr
2 Hazard Information
Warning of optical radiation!
Eye injuries possible.
Do not look into the LED lighting.
Warning of electrical voltage.
Life-threatening electrical voltages are present in the elec-
trical components of the device.
Do not work on live components!
Operation of the LED navigation light is at the user's own risk and
hazard. The LED navigation light can be opened for electrical
connection to the customer. The encapsulated electronic
components and the luminaire housing with the LED circuit
boards must not be opened, exchanged or converted. In the case
of an infringement, the warranty claim expires. The manufacturer
is not liable for damage which arises when using the LED navi-
gation light, unless this damage can be traced back to grossly
negligent or intentional violation of contract.
The manufacturer cannot predict every danger! The warnings
contained in this information and attached to the LED navigation
light might not therefore include all hazards.
In addition to the information in this operating manual, the statu-
tory regulations must be observed, in particular the safety and
accident prevention regulations.
3 Intended Use
These navigation/signal lights correspond to the national and in-
ternational provisions in respect to the minimum visibility ranges,
light distribution and colour type for water vessels of 20 and more
meters in length (Convention on the International Regulations for
preventing Collisions at Sea, 1972 - COLREG).

Page 6 of 24 9420119300_en Rev. 3
en
de
fr
The navigation lights
AQUA SIGNAL Series 60, are for vessels ≥20 –50 m
AQUA SIGNAL Series 61, are for vessels > 50 m
are approved corresponding to the Collision Prevention Regula-
tions of 1972 by the relevant national authorities. The approval
number, prototype number and order number can be found on
the type plate of the light.
This navigation light is intended and approved for international
merchant shipping.
The operational reliability of the LED navigation light is only en-
sured when used as intended. It must therefore only be used for
its intended purpose. Consequently, it is important to read the
following pages carefully.

Page 7 of 24 9420119300_en Rev. 3
en
de
fr
4Part Numbers
S60
Black polycarbonate
housing
S61
Black polycarbonate
housing
Main system
Range
20-50 m
115V /
230V AC
24V DC
Range
>50 m
115V /
230V AC
24V DC
Port
2 NM
3669205000
3669203000
3 NM
3674205000
3674203000
Starboard
2 NM
3668105000
3668103000
3 NM
3673105000
3673103000
Masthead
5 NM
3666005000
3666003000
6 NM
3671005000
3671003000
Stern white
2 NM
3667705000
3667703000
3 NM
3672705000
3672703000
Stern yellow
2 NM
3667405000
3667403000
3 NM
3672405000
3672403000
Signal white
2 NM
3665705000
3665703000
3 NM
3670705000
3670703000
Signal green
2 NM
3665105000
3665103000
3 NM
3670105000
3670103000
Signal red
2 NM
3665205000
3665203000
3 NM
3670205000
3670203000
Signal white (2x180°)
2 NM
3665705003
3665703003
3 NM
3670705003
3670703003
Signal green
(2x180°)
2 NM
3665105003
3665103003
3 NM
3670105003
3670103003
Signal red (2x180°)
2 NM
3665205003
3665203003
3 NM
3670205003
3670203003
5 Product Observation
LEDs in navigation and signal lights is the clear application of a
new and innovative technology.
Despite careful development and quality assurance, not all tech-
nical circumstances are foreseeable.
Please observe our product and feel free to report to us if any
unusual operating states are discernible which lead to or could
lead to hazardous situations in certain conditions.
We shall carefully examine your experience and incorporate the
insights gained into our work.
Contact: See Customer Service section

Page 8 of 24 9420119300_en Rev. 3
en
de
fr
6 Safety and Accident Prevention Regulations
In addition to the safety and accident prevention regulations
of the trade associations, the following information must be
heeded, in order to avoid damage to persons and objects:
Electrical lines must be replaced immediately if crack for-
mations or other damage is discernible.
Only original spare parts and accessories approved by the
manufacturer may be used. Otherwise, the liability by the
manufacturer for any resultant consequences will be ren-
dered null and void.
7 Technical Data
Voltage supply, main
system:
115V/230V AC
or 24V DC
Illuminant:
LED
Permissible ambient
temperature for storage
and operation:
-25°C T 55°C
Protection class:
IPX6 / IPX7
Dimensions:
154 mm × 190 mm × 180 mm
(see chapter 9)
Weight of polycarbonate
luminaire 24V:
1,5 kg
Weight of polycarbonate
luminaire 115V - 230V:
1,9 kg
Cable gland at polycar-
bonate housing:
Polyamide, for outer cable
diameter 10 -17 mm
Pressure Equalisation

Page 9 of 24 9420119300_en Rev. 3
en
de
fr
Mains voltage 1
Mains voltage 2
Line voltages, nominal
115/230V AC
24V DC
Line voltage, minimum
103V (115V-10%)
21,6V (24V -10%)
Line voltage, maximum
253V (230V+10%)
31,2V (24V +30%)
Line frequency
50/60 Hz
-
Power factor *1)
ca. 0,5 *1)
-
S60 Power and current consumption of all navigation and signal lights at different line
voltages
Lamp type
Colour
visi-
bility
115V AC
230V AC
24V DC
Masthead
white
5 NM
8,8W / 0,18A *1)
8,8W / 0,09A *1)
7,2W / 0,3A
Stern
white
2 NM
2,1W / 0,06A *1)
2,1W / 0,03A *1)
1,4W / 0,06A
Stern
yellow
2 NM
2,2W / 0,06A *1)
2,2W / 0,03A *1)
1,4W / 0,06A
Port
red
2 NM
1,8W / 0,06A *1)
1,8W / 0,03A *1)
2,5W / 0,1A
Starboard
green
2 NM
2,1W / 0,06A *1)
2,1W / 0,03A *1)
2,0W / 0,08A
Signal
white
2 NM
2,2W / 0,06A *1)
2,2W / 0,03A *1)
1,4W / 0,06A
Signal
red
2 NM
2,3W / 0,08A *1)
2,3W / 0,04A *1)
1,5W / 0,06A
Signal
green
2 NM
2,1W / 0,06A *1)
2,1W / 0,03A *1)
1,3W / 0,05A
Signal (2x180°)
white
2 NM
2,2W / 0,06A *1)
2,2W / 0,03A *1)
1,4W / 0,06A
Signal (2x180°)
red
2 NM
2,3W / 0,08A *1)
2,3W / 0,04A *1)
1,5W / 0,06A
Signal (2x180°)
green
2 NM
2,1W / 0,06A *1)
2,1W / 0,03A *1)
1,3W / 0,05A
S61 Power and current consumption of all navigation and signal lights at different line
voltages
Lamp type
Colour
visi-
bility
115V AC
230V AC
24V DC
Masthead
white
6 NM
14,5W / 0,22A*1)
14,5W / 0,14A*1)
12,1W / 0,5A
Stern
white
3 NM
2,2W / 0,05A *1)
2,2W / 0,03A *1)
4,2W / 0,2A
Stern
yellow
3 NM
2,4W / 0,05A *1)
2,4W / 0,04A *1)
4,4W / 0,2A
Port
red
3 NM
3,5W / 0,06A *1)
3,5 W / 0,05A *1)
5,3W / 0,2A
Starboard
green
3 NM
2,8W / 0,06A *1)
2,8W / 0,04A *1)
4,7W / 0,2A
Signal
white
3 NM
2,8W / 0,05A *1)
2,8W / 0,04A *1)
4,7W / 0,2A
Signal
red
3 NM
5,0W / 0,08A *1)
5,0W / 0,06A *1)
3,8W / 0,2A

Page 10 of 24 9420119300_en Rev. 3
en
de
fr
S61 Power and current consumption of all navigation and signal lights at different line
voltages
Lamp type
Colour
visi-
bility
115V AC
230V AC
24V DC
Signal
green
3 NM
3,7W / 0,07A *1)
3,7W / 0,05A *1)
4,7W / 0,1A
Signal (2x180°)
white
3 NM
2,2W / 0,04A *1)
2,2W / 0,03A *1)
2,7W / 0,2A
Signal (2x180°)
red
3 NM
5,0W / 0,08A *1)
5,0W / 0,06A *1)
3,8W / 0,2A
Signal (2x180°)
green
3 NM
3,7W / 0,07A *1)
3,7W / 0,05A *1)
4,7W / 0,1A
*1) The cited power data stems from laboratory tests and are rounded up.
8 Handling, Function and Regulations
Installation of the navigation lights indicated here on German
ships is required by the Collision Prevention Regulations 1972,
the GermanWaterways Regulations (SeeSchStrO) and the Con-
ditions of the Federal Maritime and Hydrographic Agency (for-
merly German Hydrographic Institute) for the installation of navi-
gation and signal lights, acoustic signal systems and manoeuvre
signal systems.
For vessels sailing the German flag which are subject to the Ship
Safety Ordinance(SchSV), the installation of thenavigation lights
must be approved by the Federal Maritime and Hydrographic
Agency. This also applies for conversions, insofar as navigation
lights are affected by these.
The regulations of the Collision Prevention Regulations in
ANNEX I –Positioning and Technical Details for Lights and Sig-
nal Bodies –indicated must be complied with for all ships. The
technical data in relation to the horizontal and vertical positioning
and the distances between the navigation and signal lights which
are described in this operating manual apply for all ships, irre-
spective of their flag.

Page 11 of 24 9420119300_en Rev. 3
en
de
fr
9 Dimensions and Installation Sizes
Für die elektrische Installation, 4 x Schraube M6 lösen /
For electrical installation, 4 x screw M6 unscrew /
Pour l'installation électrique, la vis 4 x M6 vis

Page 12 of 24 9420119300_en Rev. 3
en
de
fr
10 Installation
10.1 General mounting information
The navigation lights must be installed corresponding to the con-
ditions for the installation of navigation and signal lights, acous-
tic signal systems and manoeuvre signal systems.
The function of the navigation lights is then only ensured and in
compliance with the regulations if the following points are ob-
served during the installation and maintenance: The correct po-
sitioning of the navigation lights on board is derived from the
Collision Prevention Regulations 1972 / COLREG’s 1972. The
navigation lights must be installed in and above the keel line or
parallel to it.
Their horizontal plane of symmetry (A) must be parallel to the
load water line (CWL). A direction arrow is be marked on the
navigation lights for this, which must be arranged parallel to the
keel line.
The light outlet must not be covered by parts of the vessel or by
objects or persons situated on board. Their position to the vessel
must not change during the operating duration.
The vertical distance (C) must be at least 4.5 m or be large
enough in all trim positions so that the rear top light can be seen
above and separate from the front top light at 1000 m distance.
Divergent from the regulations of the Collision Prevention Reg-
ulations, the front top light only needs to be placed 5 m above
the ship’s hull and the rear top light only at least 3 m above the
front top light for inland waterway vessels.
For navigation lights series 60 and/or 61, the upright position is
prescribed for the Masthead-, Starboard and Port light. The
lower part of navigation light with mounting screws must always
be directed to the bottom.
All other navigation lights can be mounted overhead.

Page 13 of 24 9420119300_en Rev. 3
en
de
fr
10.2 Side-navigation lights
Horizontal angle of emission 112,5°
Visibility series 60 2 NM, series 61 3 NM
The "signal zero direction" marked on the navigation light must
be parallel to the keel line and correspond to the marking indi-
cated on board: The dimensions of the light can be found in
chapter 9. Special attention must be paid to the right heading
course. The dimension x must remain free, as otherwise the full
luminous intensity in the heading course can be impaired.
Important note for starboard and port lights
If old light boards are still present, the relevant front cross beam
must be removed. This is superfluous and prevents the neces-
sary emission in the "right heading course".
90
120
150
180
210
240
3 4 5 6 7 8
x [cm]
a [cm]
a [cm] x [cm]
90 3
120 4
150 5
180 6
210 7
240 8

Page 14 of 24 9420119300_en Rev. 3
en
de
fr
10.3 Masthead-Navigation light
Horizontal angle of emission 225°
Visibility series 60 5 NM, series 61 6 NM
The “signal zero direction”marked
on the navigation light must be in
and above the keel line and corre-
spond to the marking indicated on
board: Refer to the figure for the
exact installation.
1.4 Heck-Navigationsleuchte
10.4 Stern-Navigation light
Horizontal angle of emission 135°
Visibility series 60 2 NM, series 61 3 NM
The “signal zero direction”marked
on the navigation light must be in
and above the keel line and corre-
spond to the marking indicated on
board: It must point astern in the
case of stern light.
Refer to the figure for the exact in-
stallation.

Page 15 of 24 9420119300_en Rev. 3
en
de
fr
10.5 Signal lights
Horizontal angle of emission 360°
Visibility series 60 2 NM, series 61 3 NM
Signal lights can be permanently installed or mobile in operation.
If they are permanently installed, it must be ensured that their
angle of emission is no longer unavoidably affected by parts of
the ship. A range of 6° should not be exceeded here.
The distance "d" from the centre navigation light to the centre
mast can be seen in the diagram. If two white signal lights are
utilized as anchor lights, these must be mounted so that one of
them is visible above the entire horizon.
If two or three signal lights are positioned vertically above one
another, the space between them must be minimum 2 m.
10.6 Mounting
The level foundation plate must be provided with four bore holes
or blind tapped holes corresponding to the bore hole diagram in
chapter 9. The housing must be placed on the assembly surface
and aligned (note arrow direction!).
Diagram for determining the minimum distance
at the alpha = 6°.

Page 16 of 24 9420119300_en Rev. 3
en
de
fr
Tighten the fastening bolts after assembly! Note the maximum
tightening torque for this (Tmax = 8 Nm).
Conventional bolts M8 with flat bearing face can be used for fas-
tening the navigation lights (e.g. cylinder head bolts or hexagon
bolts). Corresponding bolts can be ordered as accessories (see
chapter 11). When selecting the material, please note the mate-
rial information cited below (see chapter 10.9).
The operating life expectancy of the LEDs is subject to the influ-
ence of external temperatures that occur (see chapter 16). Suffi-
cient heat dissipation must be ensured! Avoid close enclosure of
the navigation lights.
10.7 Electrical Installation
The electrical connections are made in accordance with the ap-
plicable regulations of electrical engineering.
The corresponding current circuits must be disconnected before
starting work.
The navigation light housing is to be opened for installation.
Therefor the four screws above the housing are to loose.
Subsequently, the upper part of the navigation light can be
opened in forward direction (see chapter 9).
Route the installation cable through the cable entries into the
interior of the navigation light to the connection terminal.
The maximum cable length must not exceed 400 m. The outside
diameter of the cable outer jacket is limited by the cable gland.
The cross-section of the cables must be at least 1.5 mm2and are
limited by the connection terminal max. 2.5 mm2in size.
Kabelverschraubung: M25x1,5
- für Kabel Ø 10 –17 mm /
Cable gland: M25x1,5
- for cable Ø 10 –17 mm /
Entrée de câble: M25x1,5
- pour de câble Ø 10 –17 mm
4 Nm

Page 17 of 24 9420119300_en Rev. 3
en
de
fr
The stripped ends of the three-wire cable must be plugged into
the corresponding tension-spring terminals.
Note!
The protective conductor (green/yellow) must be placed on all
voltage versions, also 24V!
Connect the red cable to the + pole, the black or blue cable to
the - pole.
The cables must be connected to the connection terminal
according to the marking.
Check the function of the navigation lights!
No function of the LED if the connection is wrong!
Close the housing carefully. Tighten the screws evenly
gradually crosswise. See chapter 10.8, torque specification
for the four screws. Ensure that the gasket is in good con-
dition and that the gasket is in the correct position.
115V/230V AC Single tier navigation light
24V DC Single tier navigation light

Page 18 of 24 9420119300_en Rev. 3
en
de
fr
When installing the connection cables, make sure that the lowest point is not directly
on the cable entry.
10.8 Close the housing after connecting the cable
Close the housing cover carefully. Pay attention to a correct
location of the seal. Observe the maximum torque of
Tmax= 2,0 Nm.
Drehmoment / Torque
/ Couple de serrage
max. 2,0 Nm

Page 19 of 24 9420119300_en Rev. 3
en
de
fr
The standard nuts, M6, in the side of housing, are used to close
the housing cover. If these are lost during mounting, standard M6
spare nuts must be pressed into the lateral shafts.
10.9 Material Information
The housing components of the navigation lights are made from
UV-resistant plastic, the top cover with cooling ribs is made of
seawater resistant aluminum.
When choosing the fastening (bolts), we recommend the use of
high-quality, stainless steel. Consider the resistance to seawater!
We recommend the use of self-locking nuts to secure the bolts.
Bolt locking adhesive is unsuitable for various reasons and must
not come into contact with the housing components.
Also consider the resistance to seawater and UV light for the ca-
ble used! Also ensure a possible resistance to brittle fracture at
low temperatures.
Housing sealing, silicone
Hexagon nut M6
Housing cover, polycarbonate
Housing base, polycarbonate

Page 20 of 24 9420119300_en Rev. 3
en
de
fr
11 Accessories
Assembling of screw-set 8353200200
(4 screws, washers and nuts)
1. Stainless steel screw M8 x 45
2. Stainless steel washer Ø8,4 mm
3. Plastic washer Ø8,5 mm
4. Mounting console min. 8,0 mm
with appropriate support
5. Lock washer Ø8,0 mm
6. Stainless steel nut M8
12 Operation of 24V DC navigation lights with external
power supply
If the navigation lights are operated with 24V DC and external
power supply units are used to generate the 24V DC, it must be
ensured, that the power supply units used, are able to supply an
output current of ≥ 5 A for at least 2 seconds, in addition to the
normal operating current.
13 Disassembly
To disassemble the navigation light, the housing cover is opened
and the electrical connections are removed. Then the fastening
screws can be released.
14 Information on Electromagnetic Compatibility (EMC)
The navigation lights are tested in accordance with IEC 60945
and are below the permissible limit values. Nevertheless, it may
be the case that interactions result between navigation lights and