GMC Soldering Iron DEC001SI User manual

Black Code: DEC001SI
Date: 060113 Edition: 10 Op: DCR
30W
SOLDERING
IRON
DEC001SI
1. Solder tip
2. Solder tip release screw
3. Shaft
4. Flange
5. Rubber grip
6. Cord protector
Full 2 years home use warranty
Whilst every effort is made to ensure your complete
satisfaction with this tool, occasionally, due to the mass
manufacturing techniques, a tool may not live up to our
required level of performance and you may need the
assistance of our service department.
This product is warranted for a 2-year period for home
domestic use from the date of the original purchase. If
found to be defective in materials or workmanship, the
tool or the offending faulty component will be replaced
free of charge with another of the same item. A small
freight charge may apply.
The warranty replacement unit is only made available
by returning the tool to the place of purchase with
a confirmed register receipt. Proof of purchase is
essential. We reserve the right to reject any claim where
the purchase cannot be verified.
This warranty does not include damage or defects to
the tool caused by or resulting from abuse, accidents,
alterations or commercial or business use.
It also does not cover any bonus accessories unless the
tool is a GMC Platinum Professional model.
Please ensure that you store your receipt in a
safe place.
Conditions apply to the above warranty.
If you need direction of what constitutes a free of
charge warranty claim, please review the guide given
on the rear of the Receipt Holder. An indication is given
as to the types of claim that are permissible, and those
that are not.
Dear customer
If you require any help with your product, whether it is a
Warranty claim, spare part or user information, please
phone our Help Line for an immediate response.
Phone [phone] in Australia
or 0800 445 721 in New Zealand.
Introduction
Your new GMC power tool will more than satisfy
your expectations. It has been manufactured under
stringent GMC Quality Standards to meet superior
performance criteria.
You will find your new tool easy and safe to operate,
and, with proper care, it will give you many years of
dependable service.
Caution
Carefully read through this entire Instruction Manual
before using your new GMC Power Tool. Take special
care to heed the Cautions and Warnings.
Your GMC power tool has many features that will
make your job faster and easier. Safety, performance,
and dependability have been given top priority in the
development of this tool, making it easy to maintain and
operate.
Environmental protection
Recycle unwanted materials instead of
disposing of them as waste. All tools, hoses
and packaging should be sorted, taken to
the local recycling centre and disposed of in
an environmentally safe way.
Description of symbols
The rating plate on your tool may show symbols. These
represent important information about the product or
instructions on its use.
Wear hearing protection.
Wear eye protection.
Wear breathing protection.
Conforms to relevant standards for
electromagnetic compatibility.
Specifications
Input power: 30W
Power supply: 230-240V ~ 50 Hz
Shaft material: Stainless steel
Solder tip: Nickel-coated
Cord length: 1.4 metres
Tool weight: 0.2 kg
Safety instructions
WARNING. Read and understand all instructions.
Failure to follow all instructions listed below may result
in electric shock, fire and/or serious injury. The term
“power tool” in all of the warnings below refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Save these instructions
Work area
• Keep work area clean and well lit. Cluttered and
dark areas invite accidents.
• Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools
create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
• If cordset is damaged, have it replaced by an
authorised service centre.
• Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce
risk of electric shock.
• Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
• Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk
of electric shock.
• When operating a power tool outdoors, use an
outdoor extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the
risk of electric shock.
Personal safety
• Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under the
influence of drugs, alcohol, or medication. A moment
of inattention while operating power tools may result
in serious personal injury.
• Use safety equipment. Always wear eye protection.
Safety equipment such as a dust mask, non-skid
safety shoes, hard hat, or hearing protection use.
• Avoid accidental starting. Ensure the switch is in
the off-position before plugging in. Carrying power
tools with your finger on the switch or plugging in
power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before
turning the tool on. A wrench or a key that is left
attached to a rotating part of the power tool may
result in personal injury.
• Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
• Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long
hair can be caught in moving parts.
• If devices are provided for the connection of dust
extraction and collection facilities ensure that
these are connected and properly used. Use of
these devices can reduce dust-related hazards.
Power tool use and care
• Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it
was designed.
• Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must
be repaired.
• Disconnect the plug from the power source
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting
the power tool accidentally.
• Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the
power tool or these instructions to operate the
power tool. Power tools are dangerous in the hands
of untrained users.
• Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and
any other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
• Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc.,
in accordance with these instructions and in the
manner intended for the particular type of power
tool, taking into account the working conditions
and the work to be performed. Use of the power
tool for operations different from intended could result
in a hazardous situation.
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Service
• Have your power tool serviced by a qualified
repair personnel using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
• When operating a power tool outdoors, use an
outdoor extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the
risk of electric shock.
Additional safety instructions for
soldering irons
WARNING. This tool must be placed on it’s stand when
not in use.
• Ensure this product is always used on a mains circuit
protected by an earth.
• Always wear safety glasses when operating
the soldering iron as solder may spit
• When the soldering iron is not in use, always return
it to its stand
• Always ensure the work area is both well
lit and well-ventilated
• Never leave the soldering iron plugged in
and unattended
• Be sure to always solder on a fire resistant surface
• Never touch the soldering tip while the soldering iron
is plugged in
• Solder contains lead which is a poisonous metal, so
always ensure your hands are washed after using
solder
To use this tool properly, you must observe the safety
regulations, the assembly instructions and the operating
instructions to be found in this Manual. All persons who
use and service the machine have to be acquainted with
this Manual and must be informed about its potential
hazards. Children and infirmed people must not use this
tool. Children should be supervised at all times if they
are in the area in which the tool is being used. It is also
imperative that you observe the accident prevention
regulations in force in your area. The same applies for
general rules of occupational health and safety.
The manufacturer shall not be liable for any changes
made to the tool nor for any damage resulting from
such changes.
Even when the tool is used as prescribed it is not
possible to eliminate all residual risk factors. The
following hazards may arise in connection with the tool’s
construction and design:
• Damage to the lungs if an effective dust mask is
not worn
• Damage to hearing if effective earmuffs are not worn.
• Damage to eyes if effective goggles are not worn
• Risk of injury unless hands are kept well clear of
cutting devises
Unpacking
Due to modern mass production techniques, it is unlikely
that your GMC Power Tool is faulty or that a part is
missing. If you find anything wrong, do not operate the
tool until the parts have been replaced or the fault has
been rectified. Failure to do so could result in serious
personal injury.
Operation
WARNING. Before connecting a tool to a power
source, be sure that the voltage supply is the same as
that specified on the nameplate of the tool. A power
source with a voltage greater than that specified for
the tool can result in serious injury to the user, as well
as damage to the tool. If in doubt, do not plug in the
tool. Using a power source with a voltage less than the
nameplate rating is harmful to the motor.
Setting up the iron stand
1. By firmly holding the stand with both hands, press the
centre of the stand in so that it separates itself from
the rest of the stand and bend to approximately 45°
from the base.
Switch on
1. Ensure the soldering iron is resting securely on the
iron stand before plugging in to the power.
2. After switching on the power, allow the tool a few
minutes to heat up to its operating temperature.
Switch off
1. It is highly recommended that the soldering tip is
wiped clean on a damp sponge (not included) after
use to prolong service life and performance.
2. Place the soldering iron securely on its stand. Switch
off the tool at the power switch and unplug the unit.
For safety, please ensure the unit is well minded until
it has entirely cooled down.
Preparing to solder
WARNING. Always use safety glasses and ensure the
work area is well ventilated to help avoid breathing in
dangerous fumes.
The GMC Soldering Iron is typically used to melt and
apply solder on various surfaces including circuit boards.
1. Before beginning to solder, secure the work piece so
that it does not move and affect your accuracy.
2. Prepare a damp sponge nearby to clean the tip
when required.
3. Melt a small amount of solder onto the tip of the iron
(1). This process is known as ‘tinning’ and will assist
the heat in following from the soldering iron’s tip, to
the solder joint. It is important to do this immediately
with new soldering tips.
3. Ensure that the workpiece and soldering tip are
clean. The workpiece can be cleaned with the use
of a small file or knife blade. It is recommended
that the user wipe clean the soldering tip with a damp
sponge before, during and after soldering. This will
help promote a cleaner and stronger solder joint.
Soldering
1. Hold the soldering iron close to the base of the
handle (5), and just above the flange (4) like a pen.
WARNING. Never touch the shaft (3) or tip (1) as
temperatures can range up to 400°C.
2. Hold the soldering iron with the tip pressed onto the
workpiece for a few second to allow it to heat up.
3. Slowly feed the solder onto the joint, not the soldering
iron, allowing the solder to melt onto the joint.
4. Once the solder has been applied to the joint, hold
the workpiece still while removing the solder and
soldering iron simultaneously.
NOTE. A good solder joint will appear smooth and
shiny. If this is not the case, you will need to reheat the
joint and re-apply the solder.
Removing the tip
WARNING. Do not attempt to remove the tip while the
soldering iron is still hot.
1. To help prevent the tip from bonding to the shaft,
which may cause the heater element to burn out,
it is recommended that the tip (1) be removed after
each use.
2. To remove the tip (1), clamp the soldering iron and
apply two phillips head screwdrivers to the screws
just above the soldering tip (2) and turn anti-
clockwise until the screws are loose and remove
the tip.
45–55 South Centre Road Melbourne Airport
Victoria, Australia 3045
Tel: [phone] Fax: [phone]
Full 2-Year Warranty
This product is warranted for a 2-year period for
home domestic use from the date of the original
purchase. If found to be defective in materials
or workmanship, the tool or the offending faulty
component will be replaced free of charge with
another of the same item. A small freight charge
may apply.
The warranty replacement unit is only made
available by returning the tool to the place of
purchase with a confirmed register receipt.
Proof of purchase is essential. We reserve the
right to reject any claim where the purchase
cannot be verified. This warranty does not
include damage or defects to the tool caused by
or resulting from abuse, accidents, alterations or
commercial or business use.
Consistent with our product development
programme, improvements may have been made
which render the contents of the tool’s packaging
or user instructions slightly different to the
product received.
Phone [phone] Facsimile [phone]
Email [email protected]
Website www.gmcompany.com
Copyright Global Machinery Company Australia
Proprietary Limited, 2001
Dear customer, if you require any help with your
product, whether it is a Warranty Claim, spare
part or user information, please phone our
Help Line
1300 880 001 (Australia)
or 0800 445 721 (New Zealand), for an
immediate response.
Product of China manufactured to exacting
GMC quality standards.
ABN: 68 093 174 808
The GMC 777 Helpline
operates from 7am to
7pm, 7 days a week (EST).
This allows you to contact GMC directly with
any queries and technical questions you have
regarding our products.
Save this Manual for future reference.