GMC VEC158-AU User manual

1
3,000,000
POWER SERIES
RECHARGEABLE SPOTLIGHT
VEC158-AU
INSTRUCTION MANUAL
051010 ED13 PS

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Warranty 2
Introduction 3
Description of symbols 3
Specifications 4
Safety instructions 4
Power tool use and care 5
Additional safety rules for spotlight 6
Additional safety information for chargers 6
Know your product 8
Unpacking 9
Operation 9
AC Power charging 9
DC Power charging 9
LED Indicator 10
Area light 10
Using the 12V DC accessory outlet 10
Replacing the spotlight 11
Replacing the battery pack 12
Replacing the DC plug fuse 13
Maintenance 13
Contents
Full 2 Years Home Use Warranty
Whilst every effort is made to ensure your complete
satisfaction with this tool, occasionally, due to the mass
manufacturing techniques, a tool may not live up to our
required level of performance and you may need the
assistance of our service department.
This product is warranted for a 2-year period for home
domestic use from the date of the original purchase. If found to
be defective in materials or workmanship, the tool or the
offending faulty component will be replaced free of charge with
another of the same item. A small freight charge may apply.
The warranty replacement unit is only made available by
returning the tool to the place of purchase with a confirmed
register receipt. Proof of purchase is essential. We reserve the
right to reject any claim where the purchase cannot be verified.
This warranty does not include damage or defects to the tool
caused by or resulting from abuse, accidents, alterations or
commercial or business use.
It also does not cover any bonus accessories unless the tool is
a GMC Platinum Professional model.
Please ensure that you store your receipt in a safe place.
Conditions apply to the above warranty.
If you need direction of what constitutes a free of charge
warranty claim, please review the guide given on the rear of
the Receipt Holder. An indication is given as to the types of
claim that are permissible, and those that are not.

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Description of symbols
The rating plate on your tool may show symbols. These
represent important information about the product or instructions
on its use.
Battery
Recycle unwanted materials instead of disposing of them
as waste. All tools, hoses and packaging should be sorted,
taken to the local recycling centre and disposed of in an
environmentally safe way.
Do not throw into fire
Do not immerse in water
Do not dispose of as waste
Charger
Conforms to relevant standards for
electromagnetic compatibility.
Must be used indoors
Is double insulated
Dear Customer
If you require any help with your product, whether it �
is a Warranty claim, spare part or user information, please
phone our Help Line for an immediate response. Phone 1300
880 001 in Australia or 0800 445 721 in New Zealand.
Introduction
Your new GMC power tool will more than satisfy your
expectations. It has been manufactured under stringent GMC
Quality Standards to meet superior performance criteria.
You will find your new tool easy and safe to operate, and, with
proper care, it will give you many years of dependable service.
CAUTION. Carefully read through this entire Instruction
Manual before using your new GMC Power Tool. Take special
care to heed the Cautions and Warnings.
Your GMC power tool has many features that will make your
job faster and easier. Safety, performance, and dependability
have been given top priority in the development of this tool,
making it easy to maintain and operate.
Environmental protection
Recycle unwanted materials instead of
disposing of them as waste. All tools, hoses
and packaging should be sorted, taken to the
local recycling centre and disposed of in an
environmentally safe way.

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Specifications
Charger
Input: 240V AC 50 Hz
Output: 12V DC 500mA
DC Cable Fuse: 15 A
SpotLight
Spotlight Bulb: 12V 100W Max, Type H-3
Battery: Two Maintenance free, sealed
lead acid, 6V, 6 Amp hour
Weight: 3.40kg
Length: 228.6mm
Width: 219.09mm
Height: 371.48mm
Charge Time: AC Approx 25 hours
DC Approx 4-6 hours
Lighting Duration Spotlight: Single Beam 40 min
Double Beam 20 min
Lighting Duration Area Lights: 20 hours
Safety instructions
WARNING. Read and understand all instructions. Failure to follow
all instructions listed below may result in electric shock, fire and/or
serious injury. The term “power tool” in all of the warnings below refers
to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
SAVE THESE INSTRUCTIONS
Work Area
1. Keep work area clean and well lit. Cluttered and dark areas
invite accidents.
2. Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases,
or dust. Power tools create sparks which may ignite the
dust or fumes.
3. Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
Electrical Safety
1. Power tool plugs must match the outlet. Never modify the
plug in any way. Do not use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
2. Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body is earthed
or grounded.
3. Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
4. Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an outdoor
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.

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Personal Safety
1. Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a power
tool while you are tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.
2. Use safety equipment. Always wear eye protection. Safety
equipment such as a dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate conditions will
reduce personal injuries.
3. Avoid accidental starting. Ensure the switch is in the off-
position before plugging in. Carrying power tools with your
finger on the switch or plugging in power tools that have the
switch on invites accidents.
4. Remove any adjusting key or wrench before turning the
tool on. A wrench or a key that is left attached to a rotating
part of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
6. Dress properly. Do not wear loose clothing or jewellery.
Keep your hair, clothing and gloves away from moving parts.
Loose clothes, jewellery or long hair can be caught in moving
parts.
7. If devices are provided for the connection of dust
extraction and collection facilities ensure that these are
connected and properly used. Use of these devices can
reduce dust-related hazards.
Power Tool Use and Care
1. Do not force the power tool. Use the correct power tool for
your application. The correct power tool will do the job better
and safer at the rate for which it was designed.
2. Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
3. Disconnect the plug from the power source before
making any adjustments, changing accessories, or
storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children and do
not allow persons unfamiliar with the power tool or these
instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
5. Maintain power tools. Check for misalignment or binding of
moving parts, breakage of parts and any other condition that
may affect the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are caused
by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to bind
and are easier to control.
7. Use the power tool, accessories and tool bits etc., in
accordance with these instructions and in the manner
intended for the particular type of power tool, taking
into account the working conditions and the work to be
performed. Use of the power tool for operations different
from intended could result in a hazardous situation.
Service
1. Have your power tool serviced by a qualified repair
personnel using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.

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Additional safety instructions for the spotlight
WARNING. Contains non-spillable sealed lead acid battery.
Must be recycled or disposed of properly.
DO NOT dispose of batteries in fire, as this may result in an
explosion.
DO NOT open battery or short circuit, as this may cause the
battery to leak or get hot causing personal injury.
1. Do not substitute power cords or charging adapters. Only
charge with supplied AC and DC charging adapters.
Charging Adapters for this unit supply 12 volts DC.
2. Do not submerge in water. This unit is not waterproof - it is
water resistant.
3. Keep children away from spotlight. This is not a toy!
4. Lens gets very hot when spotlight is operating. Do not touch
lens while operating.
5. Keep combustibles away from spotlight lens - extreme heat
can cause fires.
6. Do not stand the spot light when turned on with the lens face
downward.
7. Keep sharp objects away from lens - it is glass and it can
break.
8. Do not drop or throw spotlight, it contains glass and a sealed
lead acid battery.
9. Dispose of unusable batteries in a responsible manner (See
battery disposal section).
10. Do not crush, cut, pull or expose charging adapter cords to
extreme heat.
11. Keep charging adapter cords away from sharp edges.
12. Position charge adapter cords so that they do not become
entangled or become a safety hazard.
13. Do not shine spotlight in eyes.
14. Do not operate while recharging.
Additional safety instructions for the charger
• Before using the charger, read all the instructions and
cautionary markings on the charger and spotlight.
• Only charge your spotlight indoors as the charger is designed
for indoor use only.
• WARNING. Do not allow any liquid to come into contact with
the charger. There is a danger of electric shock.
• Allow the battery pack to cool down after charging, do not
place it in a hot environment such as a metal shed or open
trailer left in the sun.
• The spotlight is not intended for any use other than charging
the exact type of rechargeable battery pack as supplied
with the charger. Any other use may result in the risk of fire,
electric shock or electrocution.
• The charger and spotlight are specifically designed to work
together. Do not attempt to charge the spotlight with any other
charger than the one supplied.
• Do not place the charger near any heat source.
• Make sure that the charger cable is positioned where it will
not be stepped on, tripped over or otherwise subjected to
damage or stress.
• Do not use an extension cord unless it is absolutely
necessary. The use of an improper extension cord could
cause the risk of fire, electric shock or electrocution.
• Do not use the charger if it has been subjected to a heavy
knock, dropped or otherwise damaged in any way. Take the
charger to an authorised service centre for a check or repair.
• Do not disassemble the charger. Take it to an authorised
service centre when service or repair is required. Incorrect
re-assembly may result in the risk of fire, electric shock or
electrocution.

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• To reduce the risk of an electric shock, unplug the charger
from the power supply before attempting to clean it.
• Never attempt to connect two chargers together.
• Do not store or use the tool and battery pack in locations
where the temperature may reach or exceed 104°F (40°C)
such as alongside sheds or metal structures in the summer.
• The charger is designed for use from a standard household
electrical supply (230–240 volts). Do not attempt to connect
the charger to a supply with a different supply.

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Know your product
1. Trigger switch
2. Twin quartz halogen bulb
3. Two LED area lights
4. Rubber bezel
5. Easy grip handle
6. Upper battery compartment
7. 12 Volt DC accessory outlet
8. AC recharge port
9. DC recharge port
10. 3 position switch
11. LED status button
12. LED indicator
13. Lower battery compartment
14. AC charge adapter
15. DC charge adapter
7
1
23
3
13
4
5
15
14
9
10
11
12
8
6

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Unpacking
Due to modern mass production techniques, it is unlikely that
your GMC Power Tool is faulty or that a part is missing. If you
find anything wrong, do not operate the tool until the parts have
been replaced or the fault has been rectified. Failure to do so
could result in serious personal injury.
Operation
It is recommended that for first time charging, you charge your
spotlight using the AC power adaptor.
Important. For first time operation of spotlight, the average
charge time is 25 hours.
Charge time after first use is 25 hours.
If unit is not used for two months, it is suggested the battery
be recharged for approx 4 hours and repeated every 2 months
of non use.
Important. Do not charge with AC and DC chargers at the
same time.
AC Power Charging
CAUTION. Use only with AC Charging Adapters that are
approved with unit.
Important. Before plugging in the power supply from the
charger to the spotlight always ensure that the plug is switched
off at the main as well as the spotlight and trigger switch is in the
off position.
1. Connect the power supply from the charger to the spotlight
via the barrel connecter (14) .Plug into the recharge port
socket at the back of the housing (8).
2. Plug in the charger and switch
on. The LED indicator (12) will
show power and that charging
is taking place.
Charge for approximately 25
hours maximum, or until LED
Indicator displays green when
the LED status display switch
is pressed.
Do not overcharge
3. Turn off the charger power supply from the main. Disconnect
the barrel connecter from the recharge port (8). Wait 5 minutes
before use. Store adaptor in a safe place (14).
Important. Do not operate when charging.
DC Power Charging & Corded Operation
CAUTION. Use only with DC Charging Adapters that are
approved with unit.
Important. The DC source (jump starter, battery pack, vehicle
accessory socket, etc.) must be 12 Volt DC. The DC source
should be able to supply at least 15 amps of current if the
spotlight is to be operated while the battery is being charged.
IMPORTANT. DO NOT TURN ON ANY LAMPS OR
OPERATE ANY DC APPLIANCES THROUGH THE
SPOTLIGHT’S ACCESSORY OUTLET WHEN THE AC/DC
RECHARGE ADAPTER IS CHARGING THE UNIT.
1. Plug the DC fused recharge adapter (15) into the recharge
port at the back of the housing (9).
2. Insert the power plug into the accessory socket of your
power source.
3. The spotlight maybe operated whilst the internal batteries
are charging.
4. Charge for approximately 4-6 hours maximum, or until LED
indicator displays green when the LED status display switch
is pressed. Do not overcharge
5. Disconnect charger from power supply. Unplug the connecter
from the recharge port (9) Wait 5 minutes before use. Store
adaptor in a safe place (15).
Note. Some vehicles must have
the ignition switch on to power the
vehicle accessory outlet.

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LED Indicators
The spotlight has 3 Red and 1 Green
LED Indicators (12) which indicates
battery level when in operation and
status whilst charging.
Red LED’s indicates battery status as
either Low (one red LED), Med (Two
LED) or High (three LED) level of
charge (fig A).
Green LED indicates battery is fully charged.
To turn the LED Indicators on and off, depress the LED status
button (11).
Area Lights
There are also two area lights (3), which illuminates the work area
improving vision.
To turn this light on slide the 3-position switch (10) to the “area”
setting, to turn it off return switch to the “single” setting position.
Using the Spotlight
To prevent accidental operation
of the spot light, a plastic cover
shrouds the trigger switch. To
operate, lift the cover upwards to
access the trigger switch.
The trigger switch is squeezed
to turn the spotlight on (fig. B).
Release the trigger switch to turn
off the spotlight (fig. C).
Selection of single bulb or dual
spotlight or area light is controlled by
a three-position slide switch on the
rear of the unit (10) (fig. D).
Left switch position turns on area
lights.
Centre switch position selects the
single spotlight bulb.
Right switch position selects both spotlight bulbs.
Using the 12 volt accessory outlet
The VEC 158-AU also has the facility to operate other
12 Volt products, provided they are fitted with mating
12 Volt DC adaptor.
The MAX current rating the Spotlight will provide for such
accessories is 5 Amp. Do not use this accessory socket
for any accessory which exceeds 5 amp.
To power an accessory, flip up
the small rubber cap (7) and
fully insert the DC adaptor of the
accessory (fig. E). There is no
On / Off switch for the DC outlet
so ensure the accessory is in
the OFF position when the DC
plug is inserted.
Ensure to replace the rubber cap
when the DC plug is removed to
protect the socket from the entry
of foreign matter.
D
B
C
A
E

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Replacing the
spotlight
To replace the H3 type 12
volt bulb, you will need a
small Phillips type
screwdriver and a
replacement bulb (GMC
Part VEC120-AUBUL).
Bulb life can be shortened
by installing a bulb with dirt or fingerprints on it.
The bulb can be wiped clean with a cloth moistened with alcohol.
During bulb installation, avoid touching the glass part of the bulb.
1. Disconnect the unit from any charging adapters.
2. Pull the rubber bezel away from the front of the spotlight to
reveal two small Phillips screws in the wide retaining ring.
The screws are on opposite sides of the ring (fig. F).
3. Using the screwdriver, remove (counter-clockwise) the two
screws and set them aside (fig. G).
4. Lift off the retaining ring, glass lens and rubber “O” ring and set
them aside (fig. H & I).
5. Carefully remove the reflector and bulb assembly (fig. J).
6. On the failed bulb, disconnect the bulb wire from the red
power wire.
7. Unsnap the hairpin retaining wires from the reflector’s
flange (fig.K).
8. Using the screwdriver, loosen the retaining screw to remove
the bulb from the reflector (no need to completely remove this
screw) (fig. L).
9. Lift out the bulb and the
attached wire (fig. M).
FG
IH
J
L
K
M

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10. Insert the replacement bulb into the reflector’s flange.
11. Put back and secure the hairpin retaining wires (fig. N).
12. Connect the white bulb power wire to the red power wire
(fig. O).
13. Tighten the retaining screw on the flange (fig. P).
14. Reassemble in the reverse order.
15. Operate switch to ensure proper operation of spotlight
(fig. Q).
Replacing the battery pack
The rechargeable, sealed, lead acid batteries have a life of
several years, if recharged promptly after each use. When the
fully charged batteries only provide about 10 minutes or less of
spotlight operation, they should be replaced with new batteries.
The VEC158-AU spotlight requires two GMC Part VEC120-
AUBAT batteries, one for the upper compartment, the other for
the lower compartment. It is recommended that you change
both of them at the same time.
WARNING: DO NOT ALLOW BARE CONNECTORS
TO CONTACT EACH OTHER DANGEROUS SPARKING
CAN OCCUR. NOTE WHICH WIRES ARE ON THE
BATTERY TERMINALS
CAUTION: Incorrectly connected wires will not allow
the spotlight to operate. Incorrect battery polarity will
damage the circuits inside the spotlight. Double check
battery polarity before reassembly!
N
PQ
O

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Replacing the DC plug fuse
The fuse in the DC plug protects the charging circuit of the DC
Recharge Adapter (15). If the AC recharger operates but the DC
charging adapter does not, then the fuse may need replacement.
To replace the fuse:
1. Unscrew the end cap of the DC
Plug (counterclockwise) (fig. R).
2. Remove spring centre contact
and fuse.
3. Check fuse with a continuity
checker.
4. If blown, locate replacement
fuse with same type and rating
(15 Amp)
5. Replace the fuse, spring, contact
and end cap (fig. S).
6. Screw end cap clockwise
until it is finger tight-
DO NOT OVER-TIGHTEN
7. Check for proper operation
of DC Charger Adapter.
Maintenance
Store the spotlight, instruction manual and where necessary the
accessories in the original packaging. In this way you will always
have all the information and parts ready to hand.
Do not throw used batteries into fire or water. There is a danger
of explosion! Please hand in non-working or used batteries, or
tools with built-in batteries, to the environmentally-safe disposal
unit at a municipal waste-disposal centre, or to your dealer.
Important All batteries lose charge over time, especially when
they are warm. AC recharge is recommended every two months,
when not in frequent use. Use the AC recharger and charge for
the recommended time.
If the unit has dirt on it, gently clean the outer surfaces of the
spotlight unit with a soft cloth moistened with a mild solution
of water and detergent. Periodically inspect the condition
of recharge adapters, connectors, and wires. Replace any
components that may have become worn or broken.
R
S

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Carefully read the entire Instruction Manual
before using this product.
Before returning this product for a Warranty Claim or any other reason
Please Call 1300 880 001 (Australia) or 0800 445 721 (New Zealand)
When you make your call, please have the following information at hand:
GMC Product Type GMC Product Code
A GMC Service Engineer will take your call and, in most cases, will be able to
solve your problem over the phone.
You are welcome to use this phone-in service to make suggestions or give
comments about any GMC product.
With continuing product development changes may have occurred which render
the product received slightly different to that shown in this instruction manual.
The manufacturer reserves the right to change specifications without notice.
Note: Specifications may differ from country to country.
Helpline 1300 880 001 (Australia) or 0800 445 721 (New Zealand)
The GMC 777 Helpline operates from 7am to 7pm, 7 days a week (EST). This allows you to contact
GMC directly with any queries and technical questions you have regarding products.
Save this Manual for future reference
GMC Head Office:
45-55 South Centre Road, Melbourne Airport, Victoria, Australia 3045
Telephone [phone] Fax [phone]