GNB FURY X-3 Supplement

INSTALLATION AND OPERATING INSTRUCTIONS FOR
FURY X-3™ DEDICATED FAST CHARGER FOR
INDUSTRIAL BATTERIES

NOTE
This document is based on informaon available at the me of its
publicaon. While eorts have been made to be accurate, the informaon
contained herein does not purport to cover all details or variaons in
hardware or soware, nor to provide for every possible conngency in
connecon with installaon, operaon, or maintenance. Features may be
described herein which are not present in all systems.

CONTENTS
Fury X-3 Features and Benets
Technical Specicaons
Safety Precauons
Installaon
Wall Mount Installaon
Floor Stand Installaon
Connecon to Main Power
Operang Instrucons
Control Panel Features
Charger Operaon
Viewing Charger and Charging Informaon
Main Menu
Eq/Mix
Actuals
Records
Sengs
Info (System Informaon)
USB
Download Charge Records
Service and Troubleshoong
Power Module Error
System Error
Power Module Replacement
Index
1
2
3
5
5
6
7
9
9
9
11
11
11
11
11
12
12
13
13
13
13
13
14
16

1Fury X-3 Installaon and Operang Instrucons
FURY X-3 FEATURES AND BENEFITS
The Fury X-3 charger is a mul-voltage modular design for industrial baery eet applicaons. It uses Silicon Carbide MOSFET (Metal
Oxide Semiconductor Field-Eect Transistor) power technology to provide ecient high frequency power conversion to minimize
infrastructure costs, reduce your carbon footprint and provide mul-shi standard, opportunity and fast charging capabilies.
Features* Benets
Charging capabilies Capable of Opportunity and Fast charging (user programmable) in extended temperature
industrial environments with auto nish and equalizaon.
Modular and stackable design
Advanced 24/36/48V Mul-Voltage Modular design allows the charger to grow with your eet.
If more power is needed, more modules can be added. If one module fails, the others connue
operaon. Stackable with shelf, stand and wall mounng opons available.
Intelligent charging technology
Intelligent charging technology analyzes baery historical performance and charge data to
provide a rapid and ecient recharge while maximizing baery life. The charger’s diagnosc
intelligence evaluates baery state and condion throughout the charging cycle.
Silicon Carbide MOSFET power Ultra high-frequency silicon carbide (SiC) MOSFET power conversion to minimize charger size
and weight, while maximizing eciency and power factor.
Fully programmable Programmable via Wi-Fi or Bluetooth® to allow wireless client conguraon. Large LCD graphics
display allows for clear reading of baery and charger status
Intelligent baery module New advanced GNB baery module provides complete baery idencaon
and operaonal history.
Wireless communicaons Wireless communicaon via Wi-Fi or Bluetooth allows both on-site and remote client
conguraon, programming and data downloads using GNB Fleet Management soware.
Baery types Lead Acid (Flooded, VRLA, AGM, Gel); Lithium capability coming soon
*Fury X-3 chargers are eld upgradeable to all capabilies as they are developed.

2Fury X-3 Installaon and Operang Instrucons
FURY X-3 TECHNICAL SPECIFICATIONS
Model
Number
FX3M-
MV48- 0603 0606 0609 0612 0615 0618 1021 1024 1027 1030
Max Output Power 3kW 6kW 9kW 12kW 15kW 18kW 21kW 24kW 27kW 30kW
Maximum
Output
Amperage
24V* 64A 128A 192A 256A 320A 384A 448A 512A 576A 640A
36V* 64A 128A 192A 256A 320A 384A 448A 512A 576A 640A
48V* 52A 104A 156A 208A 260A 312A 364A 416A 468A 520A
Number of Modules 12345678910
Input Amps (480V 3Ph) 4.2 8.4 12.6 16.8 21 25.2 29.4 33.6 37.8 42
Min Circuit Breaker Size
(A) 611 16 21 27 32 37 42 48 53
Max Circuit Breaker Size
(A) 10 15 20 25 35 40 45 50 60 70
Min. AC Input Wire Size
(AWG) 16 14 12 10 10 8 6 6 4 4
Min. DC Output Wire
Size (AWG) 1/0 1/0 2/0 3/0 4/0 4/0 3/0 (qty 2)
3/0
(qty 2)
4/0
(qty 2)
4/0*
(qty 2)
Cabinet Size 6 Bay 10 Bay
Dimensions
(HxWxD) 27”H x 18.6”W x 14.5”D 39.5”H x 18.6”W x 14.5”D
Weight 42 lbs + (# modules * 9 lbs) 65 lbs + (# modules * 9 lbs)
Input Voltage 480VAC ± 10% 3PH 60Hz
Eciency and
Power Factor
Eciency = 0.94
Power Factor = 0.95 max
Control Manual and fully automac control of charge, nish, and equalizaon
Environmental 0º to +40ºC (32º to 104ºF), NEMA1
Display 4.3” Backlit Color Graphic
Power Device Silicon Carbide MOSFET
AC Line Disconnect Yes, Contactor
Cercaons* CSA Cered to UL1564, CSA 22.2, CEC
IoT Data Capability Wireless conguraon, communicaon, and control capabilies via Bluetooth®, Wi-Fi and PLC, USB port
Field Repair Module Replacement
Installaon Wall, stand, or shelf mounng opons
* Stated output currents will require connectors and electrical cables of adequate capacity

3Fury X-3 Installaon and Operang Instrucons
SAFETY PRECAUTIONS
This danger symbol indicates that personnel must pracce safety
procedures to prevent equipment damage, bodily injury, or death.
CAUTION! Baeries can be dangerous.
Baeries generate explosive gases during normal charging and usage. Do not smoke, use
open ame or cause sparking near the baery. To reduce risk of baery explosion always
follow charging instrucons and those of the baery manufacturer.
WARNING! Do not aempt to charge non-rechargeable baeries.
Fast chargers are designated to be used only for charging rechargeable baeries.
Aempng to charge a non-rechargeable baery could lead to possible injury or death
from exploding baeries.
WARNING! Risk of electrical shock that can cause serious injury or death.
Do not touch un-insulated baery terminals, connectors or other live electrical parts.
Always make sure the charger is OFF before disconnecng it from the baery. Disconnect
the charger from input power and baery before servicing. Only qualied personnel
should install, use, or service the charger.
CAUTION! Never place the charger directly above or below the baery being charged.
Never place the charger directly above or below the baery being charged; gases or uids
from the baery will corrode and damage the charger. Locate the charger as far away
from the baery as DC cables permit.
SAVE THESE INSTRUCTIONS. This manual contains important safety and operang instrucons.

4Fury X-3 Installaon and Operang Instrucons
PRÉCAUTIONS DE SÉCURITÉ
Ce symbol de danger indique que le personnel doit suivre les
procédures de sécurité de façon à prévenir une dégradaon de
l'équipement, les dommages corporels ou la mort.
ATTENTION! Les baeries peuvent être dangereuses.
Les baeries génèrent des gaz explosifs lors de leur chargement et leur ulisaon
habituels. Ne pas fumer, uliser de amme nue ou provoquer d'éncelles à proximité
de la baerie. An de réduire le risque d'explosion de la baerie, toujours suivre les
instrucons lors de la mise en charge et celles du fabricant de la baerie.
WARNING! Ne pas essayer de charger des baeries non-rechargeables.
Les chargeurs rapides Express sont conçus pour être ulisés uniquement pour charger
des baeries plomb-acide noyées rechargeables. Essayer de charger une baerie non-
rechargeable peut mener à l'explosion des baeries et donc à des blessures ou la mort.
WARNING! Risque de choc électrique qui peut causer de graves blessures ou la mort.
Ne pas toucher les bornes non-isolées des baeries, les connecteurs ou d'autres
composants électriques sous tension. Toujours s'assurer que le chargeur est éteint avant
de le déconnecter de la baerie. Déconnecter le chargeur de la prise et de la baerie
avant d'en assurer la maintenance. Seul du personnel qualié doit installer, uliser ou
d’assurer la maintenance du chargeur.
ATTENTION! Ne jamais placer le chargeur directement au-dessus ou au-dessous de la
baerie en charge.
Ne jamais placer le chargeur directement au-dessus ou au-dessous de la baerie en
charge; les gaz et les uides de la baerie corroderaient et endommageraient le chargeur.
Placer le chargeur aussi loin de la baerie que le permeent les câbles CC.
CONSERVER CES INSTRUCTIONS. Ce manuel comporte des consignes importantes de sécurité et d'ulisaon.

5Fury X-3 Installaon and Operang Instrucons
INSTALLATION
Wall Mount Installaon
Wall mounng hangers with a pogo are available for
installaon. The gure illustrates the various parts for a
typical wall mount charger installaon:
Step 1. Bolt the Wall Mount Hanger to the Wall
Secure the wall mount hanger to the concrete wall through
the pre-drilled holes in the hanger. Ensure the two ns are
facing up. Mount to a solid concrete wall through holes using
bolts into wall anchors – check with professional installaon
personnel to determine proper mounng techniques for all
wall types.
Step 2. Hang the Charger on the Wall Mount
Hang the charger on the wall mount hanger so that the two
slits on the back of the charger line up with the two ns of
the hanger.
Step 3. Mount the Boom Brace to the Charger and Wall Step 4. Mount the Pogo Wall Bracket to the Wall
and Aach the Pogo
Top
Boom
Installaon must only be carried out by suitably qualied personnel and in accordance with current local and naonal wiring regulaons.
Baery leads should not be altered without prior consultaon with service personnel.
The charger should be sited in a cool, dry, well-venlated locaon away from corrosive fumes and humid atmospheres. Ambient temperature range
must be maintained between 32°F-104°F.
Ensure venlaon is not obstructed at the le air intake and right exhaust vents.
The charger is for indoor use only.
Before installaon, check that the charger has not sustained any damages during transit. Make sure the electrical rangs are suitable for both the
intended AC input supply and the DC output current and voltage for the baeries to be charged. Also ensure that the connector polarity is correct
and matches the polarity of the baery connector.
CAUTION – To reduce the risk of re, use only on circuits provided with branch circuit protecon consistent with the current indicated on theFactory
Charger Conguraon label and in accordance with the Naonal Electrical Code, ANSI/NFPA 70 or equivalent.
The circuit breakers rang should be based on the charger's maximum input current, as stated on the Factory Charger Conguraon label. (See the
Technical Specicaons page for more details)

6Fury X-3 Installaon and Operang Instrucons
Floor Stand Installaon
Floor stands with a pogo are also available
for installaon.
Step 1. Bolt the Stand to the Floor
Secure the stand to the concrete oor through the pre-drilled
holes in the stand base. Use ½ inch diameter anchor bolts as
a minimum.
Step 2. Aach Pogo to the Pogo Bracket
Aach the pogo to the pogo bracket with the bolts provided.
Step 3. Hang the Charger on the Stand
Hang the charger on the oor mount hanger so that the two
slits on the back of the charger line up with the two ns of the
hanger.
Step 4. Mount the Boom Brace to the Charger and Stand
Pre-drilled holes for
bolng base to oor
Pogo

7Fury X-3 Installaon and Operang Instrucons
CONNECTION TO MAIN POWER
CAUTION! Electrical connecons are to be made by a qualied electrician only! Make sure
that the service AC input voltage is OFF before wiring charger.
CAUTION! Risk of Fire! Use on circuits provided with the following branch circuit protecon in
accordance with the Naonal Electric Code, NFPA 70.
**Ensure AC wiring and AC plugs used meet NEC requirements. Refer to the technical
specicaons secon of this manual to view AC input informaon.
VAC Input
480VAC
Step 1. Remove Top Panel of Charger
Remove the top panel of the charger by removing the six
screws shown:
Step 2. Aach Shielded Input Cable or Conduit to Charger
Use an NEC-approved conduit or AC input cable (such as
type SOOW) to connect to the charger.
Use appropriate minimum wire size or larger for maximum
kilowa rang of charger – See Technical Specicaon Table
(page 2): Min. AC Input Wire Size (AWG). The hole located in the
top le corner of the charger must be used for the AC service
entrance. Place an appropriate cable or conduit clamp in this AC
service entrance hole.
Step 3. Connect 3-Phase AC Input Power Cables
Ensure ground and power cables have been properly stripped
(approximately a half inch of insulaon from the ends). Loosen
the securing screws in the AC input block and insert the stripped
ends of the ground and power cables. Reghten the screws. The
3-phase input is not phase specic, so AC line input posions are
interchangeable. Ensure cable or conduit clamp has
been properly ghtened.
AC Service Entrance Hole
Ground
L1
L2
L3