GNB FURY X-3 Supplement

INSTALLATION AND OPERATING INSTRUCTIONS FOR
FURY X-3™ DEDICATED FAST CHARGER FOR
INDUSTRIAL BATTERIES

NOTE
This document is based on informaon available at the me of its
publicaon. While eorts have been made to be accurate, the informaon
contained herein does not purport to cover all details or variaons in
hardware or soware, nor to provide for every possible conngency in
connecon with installaon, operaon, or maintenance. Features may be
described herein which are not present in all systems.

CONTENTS
Fury X-3 Features and Benets
Technical Specicaons
Safety Precauons
Installaon
Wall Mount Installaon
Floor Stand Installaon
Connecon to Main Power
Operang Instrucons
Control Panel Features
Charger Operaon
Viewing Charger and Charging Informaon
Main Menu
Eq/Mix
Actuals
Records
Sengs
Info (System Informaon)
USB
Download Charge Records
Service and Troubleshoong
Power Module Error
System Error
Power Module Replacement
Index
1
2
3
5
5
6
7
9
9
9
11
11
11
11
11
12
12
13
13
13
13
13
14
16

1Fury X-3 Installaon and Operang Instrucons
FURY X-3 FEATURES AND BENEFITS
The Fury X-3 charger is a mul-voltage modular design for industrial baery eet applicaons. It uses Silicon Carbide MOSFET (Metal
Oxide Semiconductor Field-Eect Transistor) power technology to provide ecient high frequency power conversion to minimize
infrastructure costs, reduce your carbon footprint and provide mul-shi standard, opportunity and fast charging capabilies.
Features* Benets
Charging capabilies Capable of Opportunity and Fast charging (user programmable) in extended temperature
industrial environments with auto nish and equalizaon.
Modular and stackable design
Advanced 24/36/48V Mul-Voltage Modular design allows the charger to grow with your eet.
If more power is needed, more modules can be added. If one module fails, the others connue
operaon. Stackable with shelf, stand and wall mounng opons available.
Intelligent charging technology
Intelligent charging technology analyzes baery historical performance and charge data to
provide a rapid and ecient recharge while maximizing baery life. The charger’s diagnosc
intelligence evaluates baery state and condion throughout the charging cycle.
Silicon Carbide MOSFET power Ultra high-frequency silicon carbide (SiC) MOSFET power conversion to minimize charger size
and weight, while maximizing eciency and power factor.
Fully programmable Programmable via Wi-Fi or Bluetooth® to allow wireless client conguraon. Large LCD graphics
display allows for clear reading of baery and charger status
Intelligent baery module New advanced GNB baery module provides complete baery idencaon
and operaonal history.
Wireless communicaons Wireless communicaon via Wi-Fi or Bluetooth allows both on-site and remote client
conguraon, programming and data downloads using GNB Fleet Management soware.
Baery types Lead Acid (Flooded, VRLA, AGM, Gel); Lithium capability coming soon
*Fury X-3 chargers are eld upgradeable to all capabilies as they are developed.

2Fury X-3 Installaon and Operang Instrucons
FURY X-3 TECHNICAL SPECIFICATIONS
Model
Number
FX3M-
MV48- 0603 0606 0609 0612 0615 0618 1021 1024 1027 1030
Max Output Power 3kW 6kW 9kW 12kW 15kW 18kW 21kW 24kW 27kW 30kW
Maximum
Output
Amperage
24V* 64A 128A 192A 256A 320A 384A 448A 512A 576A 640A
36V* 64A 128A 192A 256A 320A 384A 448A 512A 576A 640A
48V* 52A 104A 156A 208A 260A 312A 364A 416A 468A 520A
Number of Modules 12345678910
Input Amps (480V 3Ph) 4.2 8.4 12.6 16.8 21 25.2 29.4 33.6 37.8 42
Min Circuit Breaker Size
(A) 611 16 21 27 32 37 42 48 53
Max Circuit Breaker Size
(A) 10 15 20 25 35 40 45 50 60 70
Min. AC Input Wire Size
(AWG) 16 14 12 10 10 8 6 6 4 4
Min. DC Output Wire
Size (AWG) 1/0 1/0 2/0 3/0 4/0 4/0 3/0 (qty 2)
3/0
(qty 2)
4/0
(qty 2)
4/0*
(qty 2)
Cabinet Size 6 Bay 10 Bay
Dimensions
(HxWxD) 27”H x 18.6”W x 14.5”D 39.5”H x 18.6”W x 14.5”D
Weight 42 lbs + (# modules * 9 lbs) 65 lbs + (# modules * 9 lbs)
Input Voltage 480VAC ± 10% 3PH 60Hz
Eciency and
Power Factor
Eciency = 0.94
Power Factor = 0.95 max
Control Manual and fully automac control of charge, nish, and equalizaon
Environmental 0º to +40ºC (32º to 104ºF), NEMA1
Display 4.3” Backlit Color Graphic
Power Device Silicon Carbide MOSFET
AC Line Disconnect Yes, Contactor
Cercaons* CSA Cered to UL1564, CSA 22.2, CEC
IoT Data Capability Wireless conguraon, communicaon, and control capabilies via Bluetooth®, Wi-Fi and PLC, USB port
Field Repair Module Replacement
Installaon Wall, stand, or shelf mounng opons
* Stated output currents will require connectors and electrical cables of adequate capacity

3Fury X-3 Installaon and Operang Instrucons
SAFETY PRECAUTIONS
This danger symbol indicates that personnel must pracce safety
procedures to prevent equipment damage, bodily injury, or death.
CAUTION! Baeries can be dangerous.
Baeries generate explosive gases during normal charging and usage. Do not smoke, use
open ame or cause sparking near the baery. To reduce risk of baery explosion always
follow charging instrucons and those of the baery manufacturer.
WARNING! Do not aempt to charge non-rechargeable baeries.
Fast chargers are designated to be used only for charging rechargeable baeries.
Aempng to charge a non-rechargeable baery could lead to possible injury or death
from exploding baeries.
WARNING! Risk of electrical shock that can cause serious injury or death.
Do not touch un-insulated baery terminals, connectors or other live electrical parts.
Always make sure the charger is OFF before disconnecng it from the baery. Disconnect
the charger from input power and baery before servicing. Only qualied personnel
should install, use, or service the charger.
CAUTION! Never place the charger directly above or below the baery being charged.
Never place the charger directly above or below the baery being charged; gases or uids
from the baery will corrode and damage the charger. Locate the charger as far away
from the baery as DC cables permit.
SAVE THESE INSTRUCTIONS. This manual contains important safety and operang instrucons.

4Fury X-3 Installaon and Operang Instrucons
PRÉCAUTIONS DE SÉCURITÉ
Ce symbol de danger indique que le personnel doit suivre les
procédures de sécurité de façon à prévenir une dégradaon de
l'équipement, les dommages corporels ou la mort.
ATTENTION! Les baeries peuvent être dangereuses.
Les baeries génèrent des gaz explosifs lors de leur chargement et leur ulisaon
habituels. Ne pas fumer, uliser de amme nue ou provoquer d'éncelles à proximité
de la baerie. An de réduire le risque d'explosion de la baerie, toujours suivre les
instrucons lors de la mise en charge et celles du fabricant de la baerie.
WARNING! Ne pas essayer de charger des baeries non-rechargeables.
Les chargeurs rapides Express sont conçus pour être ulisés uniquement pour charger
des baeries plomb-acide noyées rechargeables. Essayer de charger une baerie non-
rechargeable peut mener à l'explosion des baeries et donc à des blessures ou la mort.
WARNING! Risque de choc électrique qui peut causer de graves blessures ou la mort.
Ne pas toucher les bornes non-isolées des baeries, les connecteurs ou d'autres
composants électriques sous tension. Toujours s'assurer que le chargeur est éteint avant
de le déconnecter de la baerie. Déconnecter le chargeur de la prise et de la baerie
avant d'en assurer la maintenance. Seul du personnel qualié doit installer, uliser ou
d’assurer la maintenance du chargeur.
ATTENTION! Ne jamais placer le chargeur directement au-dessus ou au-dessous de la
baerie en charge.
Ne jamais placer le chargeur directement au-dessus ou au-dessous de la baerie en
charge; les gaz et les uides de la baerie corroderaient et endommageraient le chargeur.
Placer le chargeur aussi loin de la baerie que le permeent les câbles CC.
CONSERVER CES INSTRUCTIONS. Ce manuel comporte des consignes importantes de sécurité et d'ulisaon.

5Fury X-3 Installaon and Operang Instrucons
INSTALLATION
Wall Mount Installaon
Wall mounng hangers with a pogo are available for
installaon. The gure illustrates the various parts for a
typical wall mount charger installaon:
Step 1. Bolt the Wall Mount Hanger to the Wall
Secure the wall mount hanger to the concrete wall through
the pre-drilled holes in the hanger. Ensure the two ns are
facing up. Mount to a solid concrete wall through holes using
bolts into wall anchors – check with professional installaon
personnel to determine proper mounng techniques for all
wall types.
Step 2. Hang the Charger on the Wall Mount
Hang the charger on the wall mount hanger so that the two
slits on the back of the charger line up with the two ns of
the hanger.
Step 3. Mount the Boom Brace to the Charger and Wall Step 4. Mount the Pogo Wall Bracket to the Wall
and Aach the Pogo
Top
Boom
Installaon must only be carried out by suitably qualied personnel and in accordance with current local and naonal wiring regulaons.
Baery leads should not be altered without prior consultaon with service personnel.
The charger should be sited in a cool, dry, well-venlated locaon away from corrosive fumes and humid atmospheres. Ambient temperature range
must be maintained between 32°F-104°F.
Ensure venlaon is not obstructed at the le air intake and right exhaust vents.
The charger is for indoor use only.
Before installaon, check that the charger has not sustained any damages during transit. Make sure the electrical rangs are suitable for both the
intended AC input supply and the DC output current and voltage for the baeries to be charged. Also ensure that the connector polarity is correct
and matches the polarity of the baery connector.
CAUTION – To reduce the risk of re, use only on circuits provided with branch circuit protecon consistent with the current indicated on theFactory
Charger Conguraon label and in accordance with the Naonal Electrical Code, ANSI/NFPA 70 or equivalent.
The circuit breakers rang should be based on the charger's maximum input current, as stated on the Factory Charger Conguraon label. (See the
Technical Specicaons page for more details)

6Fury X-3 Installaon and Operang Instrucons
Floor Stand Installaon
Floor stands with a pogo are also available
for installaon.
Step 1. Bolt the Stand to the Floor
Secure the stand to the concrete oor through the pre-drilled
holes in the stand base. Use ½ inch diameter anchor bolts as
a minimum.
Step 2. Aach Pogo to the Pogo Bracket
Aach the pogo to the pogo bracket with the bolts provided.
Step 3. Hang the Charger on the Stand
Hang the charger on the oor mount hanger so that the two
slits on the back of the charger line up with the two ns of the
hanger.
Step 4. Mount the Boom Brace to the Charger and Stand
Pre-drilled holes for
bolng base to oor
Pogo

7Fury X-3 Installaon and Operang Instrucons
CONNECTION TO MAIN POWER
CAUTION! Electrical connecons are to be made by a qualied electrician only! Make sure
that the service AC input voltage is OFF before wiring charger.
CAUTION! Risk of Fire! Use on circuits provided with the following branch circuit protecon in
accordance with the Naonal Electric Code, NFPA 70.
**Ensure AC wiring and AC plugs used meet NEC requirements. Refer to the technical
specicaons secon of this manual to view AC input informaon.
VAC Input
480VAC
Step 1. Remove Top Panel of Charger
Remove the top panel of the charger by removing the six
screws shown:
Step 2. Aach Shielded Input Cable or Conduit to Charger
Use an NEC-approved conduit or AC input cable (such as
type SOOW) to connect to the charger.
Use appropriate minimum wire size or larger for maximum
kilowa rang of charger – See Technical Specicaon Table
(page 2): Min. AC Input Wire Size (AWG). The hole located in the
top le corner of the charger must be used for the AC service
entrance. Place an appropriate cable or conduit clamp in this AC
service entrance hole.
Step 3. Connect 3-Phase AC Input Power Cables
Ensure ground and power cables have been properly stripped
(approximately a half inch of insulaon from the ends). Loosen
the securing screws in the AC input block and insert the stripped
ends of the ground and power cables. Reghten the screws. The
3-phase input is not phase specic, so AC line input posions are
interchangeable. Ensure cable or conduit clamp has
been properly ghtened.
AC Service Entrance Hole
Ground
L1
L2
L3

8Fury X-3 Installaon and Operang Instrucons
Step 4. Connect 3-Phase DC Output Power Cables
Use an NEC-approved DC output cable (if not already equipped
from the factory) such as type UL 3311, UL 3279, or CSA CL 905 –
baery cable, with a polarized connector appropriate for baery
charging (such as REMA or Anderson Power Products Euro, SBX, or SB
connectors).
Use appropriate minimum wire size or larger for maximum kilowa
rang of charger – See Technical Specicaon Table (page 2): Min. DC
Output Wire Size (AWG).
The panel located at the boom le of the charger must be used
for the DC power output cables. There are threaded studs for the
aachment of cable terminals which must be crimped or soldered
to the DC cable. The posive (red) cable is aached on the right and
the negave (black) cable is aached on the le. The clamps(s) at
boom are provided to secure the DC output cables.
Cobra Part
Number
Size
(AWG) Stranding
Insulaon
Thickness
(mils)
Nominal
OD (in) UL Style CSA Amps Cable
Weight
(lbs/MFT)
*90ºC **105ºC
C9908B 8 133 x 29 0.060 0.29 UL 3311 & UL 3279 CL 905 83 92 84
C9906B 6 259 x 30 0.080 0.375 UL 3311 & UL 3279 CL 905 105 118 136
C9904B 4 420 x 30 0.080 0.43 UL 3311 & UL 3279 CL 905 140 157 189
C9902B 2 665 x 30 0.080 0.495 UL 3311 & UL 3279 CL 905 190 213 288
C9901B 1836 x 30 0.095 0.565 UL 3311 & UL 3279 CL 905 220 246 348
C9910B 1/0 1064 x 30 0.095 0.615 UL 3311 & UL 3279 CL 905 260 291 444
C9920B 2/0 1330 x 30 0.095 0.664 UL 3311 & UL 3279 CL 905 300 336 551
C9930B 3/0 1672 x 30 0.095 0.719 UL 3311 & UL 3279 CL 905 350 392 663
C9940B 4/0 2109 x 30 0.095 0.785 UL 3311 & UL 3279 CL 905 405 454 820
C4925B 250 MCM 2451 x 30 0.095 0.806 UL 3311 only CL 905 455 510 970
Primary Posions Signal
Posions
Connector
Aributes
Amps
(up to)
Wire Sizes
(AWG)
Wire Sizes
(mm2)
Quanty of
Posions
(up to)
Wire
Quanty of
Posions
(up to)
Touch Safe
SBE® 80 / SBO® 60 80 4 to 6 16 to 25 2 yes 8yes
SBE®160 / SBX®175 175 10 to 1/0 5.3 to 53.5 2 yes 8yes
SBE® 320 / SBX® 350 350 1/0 to 300 mcm 53.5 to 152 2 yes 8yes
Example Polarized Connector: Anderson Power Products Baery Charging Connectors
Selecon Guide
Example Cable: Cobra Brand Baery Cable Chart
*Allowable Ampacies of Single Insulated Conductors, per NEC table 310-17 Cable manufactured in accordance with Federal EPA Rule, Title 40-part 82, (ODC’s)
**The 105°C cable ampacies are adapted from ICEA P-54-440/NEMA WC51- 1986(R1991). The ampacies are provided for informaonal purposes only. Acceptance of these values by any
governing authority is the responsibility of the end user. Ampacies are based on a single conductor, in free air, at 30°C ambient air temperature.
NOTE: Many of the mm² wire sizes are based on calculaons. See the catalog for specic mm² wire sizes.

9Fury X-3 Installaon and Operang Instrucons
OPERATING INSTRUCTIONS
1
2
3
4
Control Panel Features
Charger Operaon
Start Charging
1. 4.3" Backlit Color Graphic Display
2. USB Port for Updates and Data Transfer
3. Navigaon Buons
4. Start/Stop Buon
Connect Baery:
If a baery is not connected, the Connect Baery Screen
is displayed. To start a charge cycle, aach charger cables
to the baery. The charger will inialize the baery and
be ready to start charging.
Start Charging:
If a baery is connected, the Press Start Screen is
displayed. Press the START/STOP buon to begin
charging. If AutoStart is enabled, the charger will begin
charging automacally aer a 10 second countdown
when a baery is connected to the unit.

10 Fury X-3 Installaon and Operang Instrucons
Stop Charging:
To stop charging, press the START/STOP buon during a
charge. If a charge cycle is stopped by pressing the START/
STOP buon, the User Stopped Screen is displayed.
Note: If the connecon between charger and baery is
disconnected while a charge cycle is underway, the charger
will automacally stop.
Charge Complete:
When the charger completes a charge cycle, the Charge
Complete Screen is displayed. The complete screen displays
the baery’s state of charge along with its inial state of
charge. There is also the opon to view charge details by
pressing the down arrow. The details screen provides the
same informaon as the record detail screen.
1
2
3
4
65
11
10
9
8
7
Viewing Charging Informaon: Aer a charge has been
started, the charger will display the following informaon:
1. Amp-hours Returned to Baery
2. Charge Mode (CC, CV, FN, EQ, TK)
3. SOC Progress Bar
4. Baery ID
5. Drawer Error Warning (When Flashing)
6. Baery Temperature
7. Charge Voltage
8. Charge Current
9. Acve Power Drawers Indicator
10. State of Charge
11. Time, WiFi, and Bluetooth

11 Fury X-3 Installaon and Operang Instrucons
VIEWING CHARGER AND CHARGING INFORMATION
Main Menu
Eq/Mix
Actuals
Press the center or right arrow to access the Main Menu
from the idle or charging screen. All other menus are
accessed from the Main Menu. Use the arrow keys to
navigate and the center key to select opons. Main Menu
opons include:
Eq/Mix – Manually select equalizaon or mix to occur
(Note: If this feature is enabled, it is only accessible when
a baery is connected)
Actuals – View Actuals Menu
Records – Browse charge records stored on the charger
Sengs – View the Sengs Menu
Info – View system informaon
Eq/Mix Menu:
If this menu is enabled, it allows a user to manually run
equalizaon or a mixing cycle on the currently connected
baery. The selected opon is indicated by a checkmark.
Only one opon can be selected at a me. By default, the
charger will follow the user dened schedule for nish and
equalize. To manually begin an equalize cycle, navigate to
the Main Menu and select the Eq Menu. Select the Equalize
opon. A check next to Equalize indicates a nish and
equalize cycle will occur aer the regular charge cycle.
Use Schedule – The charger will follow its programmed
schedule for equalizaon and mixing.
Equalize – The charger will nish and equalize the currently
connected baery once it's fully charged.
Actuals Menu: This menu has opons to view data for
each of the power modules and baery informaon for a
connected baery.
Controller – Displays informaon about the management
controller.
Modules – Displays status informaon for each power
module in the charger.
Baery – Displays informaon about the currently
connected baery.
Records
Records Menu:
This menu holds records of the 100 most recent charges
always starng with the most recent. Select a record by
using the Up and Down arrow keys. To view a selected record
details, press the center key. Use the le arrow key to go
back to the previous screen.

12 Fury X-3 Installaon and Operang Instrucons
Record Detail
Detail Informaon
Timestamp Date and me of charge event
Duraon Length in hh:mm:ss of the charge event
Baery ID Baery name
Baery Serial Baery serial number
Module Serial Module or power logger serial number
Baery Info Voltage and capacity of baery
SOC Start and end SOC
Voltage Start, end, and max baery voltages
Temperature Start, end, and max baery temperatures
Amp Hours Returned Amp hours returned to the baery
Charge Prole Charge prole used during charge
OS/App Version Operang system and applicaon version numbers
Terminaon Reason for event terminaon
Sengs
Set Date and Time
Info (System Informaon)
Sengs Menu: This menu allows a user to browse current
user sengs for the charger.
User Sengs: Displays the currently congured user sengs.
Schedule: Displays the Finish/Eq, Mix, and Finish
Makeup schedules.
Max Amps: Displays the max ampere sengs for
various baery sizes.
Set Date: Allows a user to set the date on the display.
Set Time: Allows a user to set the me on the display.
Type
Serial number
Applicaon version
Drawer quanty
Kilowa rang
Max output current
Cable conguraon
Voltage seng
From the Sengs Menu, select Set Date or Set Time. Use the le and right arrows to highlight a property and the up and
down arrows to change that property. Note: the Set Time Menu uses a 24-hour clock.
This screen displays the following informaon about the charger:

13 Fury X-3 Installaon and Operang Instrucons
USB
SERVICE AND TROUBLESHOOTING
Download Charge Records
Power Module Error
System Error
Update Soware
A charger can transfer its charge records to a USB drive. For
instrucons on transferring data, contact your local sales
representave.
If an error occurs and the charger can keep charging, the red
warning symbol will ash in the boom-le of the screen.
This error indicates one or more modules has an error.
If an error occurs that restricts the charger from running
properly, the following screen will be displayed:
To nd more informaon on the error, press the down
arrow on the navigator to access the Error Details
screen.
For service, please contact your local sales representave.
A USB sck can be used to update the charger’s soware. If you
need assistance with updang charger soware, please contact
your local sales representave.
Module Error Indicator

14 Fury X-3 Installaon and Operang Instrucons
POWER MODULE REPLACEMENT
IMPORTANT! Make sure the charger is completely POWERED OFF and NO BATTERY CONNECTED before opening the charger’s door
and replacing a power module. Power module replacement should only be performed by qualied personnel.
Required Tools
1. Flat Head Screwdriver
2. 7mm Socket Wrench
Step 1. Open Charger Door
Using the at head screw driver, turn the latch on the side of the
charger clockwise to unlock the door and open it.
Step 2. Disconnect Power Cables
Disconnect the 3-phase AC input and the DC output cables
from the power module you intend to replace by squeezing
the clamp releases and pulling. Use a 7mm socket wrench to
disconnect the ground cable.
Step 3. Disconnect Power Module Communicaon Cable(s)
There are two possible conguraons for power module communicaons. Direcons for disconnecng each type are shown:
Single Cable Connecon
For a single cable connecon, start by disconnecng the end
of the cable from the terminaon block located at the very
boom of the charger. Then, unplug the communicaons
starng from the boom power module unl you have
disconnected the module you are replacing.
Terminaon Block

15 Fury X-3 Installaon and Operang Instrucons
Mul-Cable Connecon
For a mul-cable connecon, you only need to disconnect the
communicaon cables from the module you are replacing.
Step 4. Loosen Mounng Screws and Remove
Power Module
Using a at head screwdriver, turn each mounng screw
counter clockwise unl the spring ejects and releases the
screw from the nut. Carefully pull the power module out.
Step 5. Insert Replacement Module and Set Module
Posion Selector
Insert the replacement power module. Use a at head screw
driver to ghten the mounng screws by pushing in and
turning clock-wise.
Using a at head screw driver, adjust the module posion
selector to match the modules posion. The power module
posions are 1 through 6 starng at the top of the charger as
shown in the following table:
Step 6. Reconnect Communicaon and Power Cables
Reconnect all communicaon cables that were disconnected in step 3. Reconnect ground , DC output, and AC input cables. Close charger
door and use at head screw driver to turn the latch counter-clockwise to lock.
Charger
Module 1
Module 2
Module 3
Module 4
Module 5
Module 6
Power Module
Posion Selector

16 Fury X-3 Installaon and Operang Instrucons
INDEX
A
B
C
E
I
S
W
M
O
T
R
U
Actuals 11
Baery Types 1
Bluetooth 1
Control Panel 9
Eq/Mix 11
Equalize 11
Info 12
Installaon 5
Connecon to Main Power 7
Floor Stand 6
Wall Mount 5
Safety 3
Service and Troubleshoong 13
Sengs 12
Specicaons 2
System Error 13
Wi-Fi 1
Wireless 1
Mix 11
Module Error 13
MOSFET 1
Operang Instrucons 9
Technical Specicaons 2
Troubleshoong 13
Records 11
USB 13
©2018 Exide Technologies Exide Technologies Milton,GA30004. GB5080 08/18