Go Kart 500 User manual

READ THIS MANUAL CAREFULLY!
It contains important safety information.
500 Go-kart
OWNER’S MANUAL
4 × 4
This Go-kart should not be ridden by anyone under 16 years of age.

INTRODUCTION
Congratulations on your purchase of the 500GO-KART. With the purchase of this GO-KART, you
can now appreciate the high degree of craftsmanship. This manual will provide you with a good basic
understanding of the features and operation of this GO-KART. This manual includes important safety
information. It provides information about special techniques and skills necessary to ride your
GO-KART. It also includes basic maintenance and inspection procedures. If you have any questions
regarding the operation or maintenance of your GO-KART, please consult you dealer.
AN IMPORTANT SAFETY MESSAGE:
●READ THIS MANUAL FOR THE GO-KART RIDER CAREFULLY AND COMPLETELY
BEFORE OPERATING YOUR GO-KART. MAKE SURE YOU UNDERSTAND ALL INSTRUCT-
IONS.
●PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE GO-
KART.
●NEVER OPERATE A GO-KART WITHOUT PROPER TRAINING OR INSTRUCTION.
FREE TRAINING IS AVAILABLE TO ANYONE WHO BUYS A NEW GO-KART.
●THIS GO-KART, AND ANY OTHER GO-KART OVER 90cc, SHOULD NOT BE RIDDEN
BY ANYONE UNDER 16 YEARS OF AGE.

INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN
RESULT IN SERIOUS INJURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME
ALERT!
Failure to follow WARNING instructions could result in severe
injury or death to the machine operator, a bystander or a person
inspecting or repairing the machine.
A CAUTION indicates special precautions that must be taken to avoid
damage to the machine.
NOTE: A NOTE provides key information to make procedures easier or clearer.

IMPORTANT NOTICE
This GO-KART is designed and manufactured for OFF-ROAD use only. It is illegal and
unsafe to operate this GO-KART on any public street, road or highway. This GO-KART
complies with all applicable OFF-ROAD noise level and spark arrester laws and regulations
in effect at the time of manufacture. Please check your local riding laws and regulations
before operating this GO-KART.

TABLE OF CONTENTS
Introduction……………………………………………………………………………………1
SAFETY………………………………………………………………………………………2
Features and Controls…………………………………………………………………………20
Component Locations…………………………………………………………………………20
Indicator and warning lights…………………………………………………………………22
Switch…………………………………………………………………………………………23
Seats……………………………………………………………………………………………24
Seat Belts………………………………………………………………………………………24
Seat Belt Inspection……………………………………………………………………………25
Fuel cap …………………………………………………………………………………26
Ignition Switch ………………………………………………………………………………27
Gear Selector…………………………………………………………………………………28
Brake Pedal……………………………………………………………………………………29
Throttle Pedal…………………………………………………………………………………29
OPERATION…………………………………………………………………………………30
Vehicle brake-in period………………………………………………………………………30
Pre-ride inspection……………………………………………………………………………32

Safe operation practices………………………………………………………………………33
Starting the engine……………………………………………………………………………34
Stopping the engine……………………………………………………………………………35
Braking…………………………………………………………………………………………35
Parking the vehicle……………………………………………………………………………35
New operator driving procedures……………………………………………………………36
Driving with a passenger………………………………………………………………………38
Driving on slippery surface……………………………………………………………………39
Driving uphill…………………………………………………………………………………41
Driving on a side hill…………………………………………………………………………42
Driving downhill………………………………………………………………………………43
Driving through water…………………………………………………………………………43
Driving over obstacles…………………………………………………………………………44
Driving in reverse………………………………………………………………………………45
Parking on an incline…………………………………………………………………………46

MAINTENANCE………………………………………………………………………………47
Periodic maintenance chart …………………………………………………………………47
Engine oil ……………………………………………………………………………………50
Transmission (main gearcase)………………………………………………………………54
Spark plugs……………………………………………………………………………………55
Constant variable transmission (CVT)system ………………………………………………56
Filter system …………………………………………………………………………………58
Cooling system …………………………………………………………………………………60
Throttle system ………………………………………………………………………………61
Carburetor ……………………………………………………………………………………63
Brakes…………………………………………………………………………………………65
Steering wheel inspection ……………………………………………………………………67
Shock spring adjustment ……………………………………………………………………67
Tires……………………………………………………………………………………………68
Vehicle immersion……………………………………………………………………………69

Battery…………………………………………………………………………………………70
Clearing and storage…………………………………………………………………………73
SPECIFICATIONS……………………………………………………………………………75
Circuit Diagram, Wiring Diagram and troubleshooting chart ……………………………81

INTRODUCTION
Failure to follow the warnings and safety precautions contained in this manual can result in severe
injury or death. Your vehicle is not a toy and can be hazardous to operate. This vehicle handles
differently than cars, trucks or other off-road vehicles. A collision or rollover can occur quickly, even
during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper
precautions.
●Read this owner’s manual. Understand all safety warnings, precautions and operating procedures
before driving the vehicle. Keep this manual with the vehicle.
●Never operate this vehicle without proper instruction.
●Always follow the age guidelines for your vehicle. Operation is prohibited for anyone age 16 and
under. Never operate with a passenger age 12 and under.
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Equipment Modifications
SAFETY
Your vehicle is designed to provide safe operation when used as directed. Modifications to your
vehicle may negatively impact vehicle stability. Failure of critical machine components may result
from operation with any modifications, especially those that increase speed or power. This vehicle
may become less stable at speeds higher than those for which it is designed. Loss of control may
occur at higher speeds. Do not install on a vehicle any equipment that may increase the speed or
power of the vehicle, or make any other modifications to the vehicle for these purposes. Any
modifications to the original equipment of the vehicle create a substantial safety hazard and increase
the risk of bodily injury. The warranty on your vehicle is terminated if any equipment has been added
to the vehicle, or if any modifications have been made to the vehicle, that increases its speed or power.
The addition of certain accessories may change the handling characteristics of the vehicle. Use only
our company approved accessories, and familiarizes yourself with their function and effect on the
vehicle.
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