Toro Workman 07369 User manual

FormNo.3450-692RevA
Workman®HDUtilityVehicle
ModelNo.07369—SerialNo.410300000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3450-692*

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Introduction
Thisutilityvehicleisintendedtobeprimarilyused
off-highwaytotransportpeopleandmaterialloads.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DistributororToroCustomerServiceandhavethe
modelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g239323
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Thesafety-alertsymbol(Figure2)appearsbothin
thismanualandonthemachinetoidentifyimportant
safetymessagesthatyoumustfollowtoavoid
accidents.Thissymbolwillappearwiththeword
Danger,Warning,orCaution.
•Dangerindicatesanimminentlyhazardous
situationwhich,ifnotavoided,willresultindeath
orseriousinjury.
•Warningindicatesapotentiallyhazardous
situationwhich,ifnotavoided,couldresultin
deathorseriousinjury.
•Cautionindicatesapotentiallyhazardoussituation
which,ifnotavoided,mayresultinminoror
moderateinjury.
g000502
Figure2
Safety-alertsymbol
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup.......................................................................11
1CheckingtheFluidLevelsandTire
Pressure........................................................11
2InstallingtheRollBar.....................................12
3BurnishingtheBrakes....................................12
ProductOverview...................................................13
Controls...........................................................13
Specications..................................................18
Attachments/Accessories.................................18
BeforeOperation.................................................19
BeforeOperationSafety...................................19
PerformingDailyMaintenance..........................19
CheckingtheTirePressure...............................19
AddingFuel......................................................20
BreakinginaNewMachine..............................20
CheckingtheSafety-InterlockSystem..............21
DuringOperation.................................................21
DuringOperationSafety...................................21
OperatingtheCargoBed..................................23
StartingtheEngine...........................................24
DrivingtheMachine..........................................24
StoppingtheMachine.......................................24
ShuttingOfftheEngine.....................................24
UsingtheDifferentialLock................................25
UsingtheHydraulicControl..............................25
AfterOperation....................................................27
AfterOperationSafety......................................27
HaulingtheMachine.........................................28
TowingtheMachine..........................................28
TowingaTrailer................................................28
Maintenance...........................................................29
MaintenanceSafety..........................................29
RecommendedMaintenanceSchedule(s)...........29
MaintainingtheMachineunderSpecial
OperatingConditions....................................31
Pre-MaintenanceProcedures..............................32
PreparingtheMachineforMaintenance............32
UsingtheBedSupport......................................32
RemovingtheFullBed......................................33
InstallingtheFullBed........................................33
RaisingtheMachine.........................................34
RemovingandInstallingtheHood....................35
Lubrication..........................................................36
GreasingtheBearingsandBushings................36
EngineMaintenance...........................................38
EngineSafety...................................................38
ServicingtheAirCleaner..................................38
ServicingtheEngineOil....................................39
ServicingtheSparkPlugs.................................41
FuelSystemMaintenance...................................41
InspectingFuelLinesandConnections.............41
InspectingtheCarbonCanisterAir
Filter..............................................................41
ReplacingtheFuelFilter...................................42
ElectricalSystemMaintenance...........................42
ElectricalSystemSafety...................................42
ServicingtheFuses..........................................42
Jump-StartingtheMachine...............................43
ServicingtheBattery.........................................44
DriveSystemMaintenance..................................44
AdjustingtheShiftCables.................................44
AdjustingtheHigh-LowCable...........................44
AdjustingDifferential-LockCable......................45
InspectingtheTires..........................................45
CheckingtheFrontWheelAlignment................46
TorquingtheWheelLugNuts............................47
CoolingSystemMaintenance..............................47
CoolingSystemSafety.....................................47
CleaningtheEngine-CoolingAreas..................47
BrakeMaintenance.............................................48
CheckingtheBrake-FluidLevel........................48
AdjustingtheParkingBrake..............................49
AdjustingtheBrakePedal.................................49
BeltMaintenance................................................50
CheckingthePump-BeltTension......................50
AdjustingthePump-DriveBelt..........................50
ControlsSystemMaintenance.............................51
AdjustingtheClutchPedal................................51
AdjustingtheAccelerator..................................52
AdjustingtheChoke..........................................52
HydraulicSystemMaintenance...........................53
HydraulicSystemSafety...................................53
ServicingtheTransaxle/Hydraulic
System..........................................................53
RaisingtheCargoBedinanEmergency...........55
Cleaning..............................................................56
WashingtheMachine.......................................56
Storage...................................................................57
StorageSafety..................................................57
StoringtheMachine..........................................57
Troubleshooting......................................................58
3

Safety
Thismachinehasbeendesignedinaccordancewith
therequirementsofSAEJ2258(Nov2016).
GeneralSafety
Thisproductiscapableofcausingpersonalinjury.
Alwaysfollowallsafetyinstructionstoavoidserious
personalinjury.
•Readandunderstandthecontentsofthis
Operator’sManualbeforeyoustartthemachine.
Ensurethateveryoneusingthisproductknows
howtouseitandunderstandsthewarnings.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepbystandersandchildrenoutoftheoperating
area.Neverallowchildrentooperatethemachine.
•Stopandshutoffthemachineandremovethekey
beforeservicingorfueling.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
4

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal93-9850
93-9850
1.Donotrepairorrevise—readtheOperator'sManual.
decal93-9852
93-9852
1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.
decal93-9868
93–9868
1.Crushinghazardofhand—readtheOperator’sManual.
decal93-9879
93-9879
1.Storedenergyhazard—readtheOperator'sManual.
93-9899
decal93-9899
93-9899
1.Crushinghazard—installthecylinderlock.
5

decal105-4215
105-4215
1.Warning—avoidpinchpoints.
decal106-2355
106-2355
1.Slow3.Transmission—thirdhigh;
nofastspeed
2.Fast
decal106-2377
106-2377
1.Locked8.Warning—readtheOperator'sManual.
2.Differentiallock9.Entanglementhazard,shaft—keepbystandersoutofthe
operatingarea.
3.Unlocked10.Retracthydraulics
4.Hydrauliclock11.Extendhydraulics
5.Engage12.Transmission—highspeed
6.Powertakeoff(PTO)13.Transmission—lowspeed
7.Disengage14.Parkingbrake
6

decal106-7767
106-7767
1.Warning—readtheOperator'sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.
decal115-2047
115-2047
1.Warning—donottouchthehotsurface.
decal115-2282
115-2282
1.Warning—readtheOperator'sManual.
2.Warning—stayawayfrommovingparts;keepallguardsandshieldsinplace.
3.Crushinghazard—keepbystandersoutoftheoperatingarea;donotcarrypassengersinthecargobed;keeparmsandlegs
insideofthevehicleatalltimes;useseatbeltsandhandholds.
7

decal115-7723
115-7723
1.Warning—thehydraulic-uidpressureis124bar(1,800psi).
2.CouplerA
3.CouplerB
decal115-7739
115-7739
1.Falling,crushinghazard—donotcarrypassengers.
decal115-7741
115-7741
1.ReadtheOperator’sManualbeforeservicingtransmission
uid.
decal115-7814
115-7814
8

decal121-9776
121-9776
1.Warning—readtheOperator’sManualandreceiveproper
trainingbeforeoperatingthemachine.
4.Warning—engagetheparkingbrake,shutofftheengine,and
removethekeyfromthekeyswitchbeforewalkingawayfrom
themachine.
2.Warning—wearhearingprotection.5.Tippinghazard—taketurnsslowly;driveslowlyupandacross
cliffs;withnoload,donotexceed32kph(20mph);while
carryingaloadorwhendrivingonuneventerrain,driveslowly.
3.Firehazard—shutofftheenginebeforerefuelingthemachine.
decal136-1163
136-1163
1.Donotexceedatransport
loadof1591kg(3,500lb).
2.Donotexceedatongue
weightof273kg(600lb).
decal145-2286
145-2286
1.Poweroutlet(10A)5.Lights,brake(15A)
2.Switchedpower(10A)6.Hazard(10A)
3.Fuelpump,supervisor
switch(10A)
7.4WD,transmission(10A)
4.Horn,powerpoint(15A)
9

decal145-2282
145-2282
1.Powerpoint
decal145-2276
145-2276
1.Engine—stop3.Engine—start
2.Engine—run
10

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Checktheuidlevelsandtirepressure.
Rollbar1
2Flange-headbolt(1/2x1-1/4inches)6Installtherollbar.
3Nopartsrequired–Burnishthebrakes.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
CheckingtheFluidLevels
andTirePressure
NoPartsRequired
Procedure
1.Checktheengine-oillevelbeforeandafter
yourststarttheengine;refertoCheckingthe
Engine-OilLevel(page39).
2.Checkthetransaxle/hydraulic-uidlevelbefore
yourststarttheengine;refertoCheckingthe
Transaxle/Hydraulic-FluidLevel(page53).
3.Checkthebrake-uidlevelbeforeyourststart
theengine;refertoCheckingtheBrake-Fluid
Level(page48).
4.Checktheairpressureinthetires;referto
CheckingtheTirePressure(page19).
11

2
InstallingtheRollBar
Partsneededforthisprocedure:
1Rollbar
6Flange-headbolt(1/2x1-1/4inches)
Procedure
1.Applymedium-grade(service-removable)
thread-lockingcompoundtothethreadsofthe6
ange-headbolts(1/2x1-1/4inches).
2.Aligneachsideoftherollbarwiththemounting
holesoneachsideofthemachineframe(Figure
3).
g009812
Figure3
1.Rollbarmountingbracket2.Flange-headbolt(1/2x
1-1/4inches)
3.Securetherollbarmountingbrackettothe
machineframeusing3ange-headbolts(1/2x
1-1/4inches)oneachside(Figure3).
4.Torquetheange-headbolts(1/2x1-1/4inches)
to115N∙m(85ft-lb).
3
BurnishingtheBrakes
NoPartsRequired
Procedure
Toensureoptimumperformanceofthebrakesystem,
burnishthebrakesbeforeuse.
1.Bringthemachineuptofullspeed,applythe
brakestorapidlystopthemachinewithout
lockingupthetires.
2.Repeatthisprocedure10times,waiting1minute
betweenstops,toavoidoverheatingthebrakes.
Important:Thisprocedureismosteffective
ifthemachineisloadedwith454kg(1,000
lb).
12

ProductOverview
Controls
Becomefamiliarwithallthecontrolsbeforeyoustarttheengineandoperatethemachine.
ControlPanel
g390286
Figure4
1.Hornswitch5.Keyswitch
2.Lightswitch6.Supervisorswitch
3.Choke7.USBpowerpoint
4.Display
Display
g351788
Figure5
1.Chargeindicator3.Fuelgauge
2.Oil-pressure-warninglight4.Hourmeter
13

AcceleratorPedal
Usetheacceleratorpedal(Figure6)tovarytheground
speedofthemachinewhenthetransmissionisin
gear.Pressingdowntheacceleratorpedalincreases
theenginespeedandgroundspeed.Releasingthe
pedaldecreasestheenginespeedandgroundspeed.
g212798
Figure6
1.Clutchpedal3.Acceleratorpedal
2.Brakepedal
ClutchPedal
Youmustfullypresstheclutchpedal(Figure6)
todisengagetheclutchwhenstartingtheengine
orshiftingtransmissiongears.Releasethepedal
smoothlywhenthetransmissionisingeartoprevent
unnecessarywearonthetransmissionandother
relatedparts.
Important:Donotridetheclutchpedalduring
operation.Theclutchpedalmustbefullyoutor
theclutchslips,causingheatandwear.Never
holdthemachinestoppedonahillusingthe
clutchpedal.Damagetotheclutchmayoccur.
BrakePedal
Usethebrakepedaltostoporslowthemachine
(Figure6).
CAUTION
Operatingamachinewithwornorincorrectly
adjustedbrakescanmayresultinpersonal
injury.
Ifthebrakepedaltravelstowithin25mm(1
inch)ofthemachineoorboard,adjustor
repairthebrakes.
Gear-ShiftLever
Fullypresstheclutchpedalandmovetheshiftlever
(Figure7)intothedesiredgearselection.Adiagram
oftheshiftpatternisshownbelow.
g009160
Figure7
Important:Donotshiftthetransaxletothe
REVERSEorFORWARDgearunlessthemachineis
motionless;otherwise,youcoulddamagethe
transaxle.
CAUTION
Down-shiftingfromtoohighaspeedcan
causetherearwheelstoskid,resultinginloss
ofmachinecontrolaswellasclutchand/or
transmissiondamage.
Shiftsmoothlytoavoidgrindingthegears.
14

DifferentialLock
Thedifferentiallock(Figure8)allowstherearaxle
tolockforincreasedtraction.Youcanengagethe
differentiallockwhenthemachineisinmotion.
Movetheleverforwardandtotherighttoengage
thelock.
Note:Machinemotionplusaslightturnisrequiredto
engageordisengagethedifferentiallock.
CAUTION
Turningwiththedifferentiallockoncanresult
inthelossofmachinecontrol.
Donotoperatethemachinewiththe
differentiallockonwhenmakingsharp
turnsorathighspeeds;refertoAdjusting
Differential-LockCable(page45).
g002381
Figure8
1.Gear-shiftlever4.Hydraulic-liftlock
2.Parking-brakelever5.Differentiallock
3.Hydraulic-bedlift6.High-lowrangeshifter
Parking-BrakeLever
Wheneveryoushutofftheengine,engagethe
parkingbrake(Figure8)topreventthemachinefrom
accidentallymoving.
•Toengagetheparkingbrake,pullbackonthe
parking-brakelever.
•Todisengagetheparkingbrake,pushthe
parking-brakeleverforward.
Note:Disengagetheparkingbrakebefore
movingthemachine.
Ifyouparkthemachineonasteepgrade,engagethe
parkingbrake,shiftthetransmissionintoFIRSTgear
onauphillgradeorREVERSEgearonadownhillgrade,
andplacechocksatthedownhillsideofthewheels.
Hydraulic-LiftLever
Thehydraulicliftraisesandlowersthebed.Move
itrearwardtoraisethebed,andforwardtolowerit
(Figure8).
Important:Whenloweringthebed,holdthelever
intheforwardpositionfor1to2secondsafterthe
bedcontactstheframetosecureitinthelowered
position.Donotholdthehydraulicliftintheraise
orlowerpositionformorethan5seconds,once
thecylindersreachtheendoftheirtravel.
Hydraulic-LiftLock
Thehydraulic-liftlocksecurestheliftlever,sothatthe
hydrauliccylindersdonotoperatewhenthemachine
isnotequippedwithabed(Figure8).Italsolocksthe
liftleverintheONpositionwhenusingthehydraulics
forattachments.
High-LowRangeShifter
Thehigh-lowrangeshifteradds3additionalspeeds
forprecisespeedcontrol(Figure8):
•Youmuststopthemachinecompletelybefore
shiftingbetweentheHIGHandLOWrange.
•Shiftonlevelgroundonly.
•Presstheclutchpedalfully.
•MovetheleverfullyforwardforHIGHandfully
rearwardforLOW.
HIGHrange—Forhigherspeeddrivingonlevel,dry
surfaceswithlightloads.
LOWrange—Forlow-speeddriving.Usethis
rangewhengreaterthannormalpowerorcontrol
isnecessary.Forexample,steepgrades,difcult
terrain,heavyloads,slowspeedbuthigh-engine
speed(spraying).
Important:ThereisalocationbetweenHIGHand
LOWinwhichthetransaxleisinneitherrange.
DonotusethispositionasaNEUTRALposition,
becausethemachinecouldmoveunexpectedlyif
theHigh-Lowshifterisbumpedandthegear-shift
leverisingear.
15

KeySwitch
Usethekeyswitch(Figure4)tostartandshutoff
theengine.
Thekeyswitchhas3positions:OFF,ON,andSTART.
RotatethekeyswitchclockwisetotheSTARTposition
toengagethestartermotor.Releasethekeyswitch
whentheenginestarts.Thekeyswitchmoves
automaticallytotheONposition.
Toshuttheengineoff,rotatethekeyswitch
counterclockwisetotheOFFposition.
HourMeter
Thehourmeterindicatesthetotalhoursofmachine
operation.Thehourmeter(Figure5)startstofunction
wheneveryourotatethekeyswitchtotheONposition
oriftheengineisrunning.
HornSwitch
Thehornswitchislocatedonthecontrolpanel(Figure
4).Pressthehornswitchtosoundthehorn.
SupervisorSwitch
Movethesupervisorswitch(Figure4)totheSLOW
positionandremovethekeytopreventtheuseofthird
gearwhenintheHIGHrange.Theengineshutsoffif
theshiftlevermovestothirdgearwheninHIGHrange.
Note:Thekeyisremovableineitherposition.
LightSwitch
Pushthelightswitch(Figure4)totoggletheheadlights
onoroff.
Oil-Pressure-WarningLight
Theoil-pressure-warninglight(Figure5)illuminatesif
theengine-oilpressuredropsbelowasafelevelwhile
theengineisrunning.
Important:Ifthelightickersorremainson,
stopthemachine,shutofftheengine,andcheck
theoillevel.Iftheoillevelislow,butadding
oildoesnotcausethelighttogooutwhenthe
engineisstarted,shutofftheengineimmediately,
andcontactyourAuthorizedServiceDealerfor
assistance.
Checktheoperationofthewarninglightsasfollows:
1.Engagetheparkingbrake.
2.TurnthekeyswitchtotheON/PREHEATposition,
butdonotstarttheengine.
Note:Theoil-pressurelightshouldglowred.
Ifthelightdoesnotfunction,eitherabulbis
burnedoutorthereisamalfunctioninthe
systemthatyoumustrepair.
Note:Ifenginewasjustshutoff,itmaytake1
to2minutesforthelighttocomeon.
ChargeIndicator
Thechargeindicatorilluminateswhenthebattery
discharges.Ifthelightilluminatesduringoperation,
stopthemachine,shutofftheengine,andcheckfor
possiblecauses,suchasthealternatorbelt(Figure5).
Important:Ifthealternatorbeltislooseor
broken,donotoperatethemachineuntilthe
adjustmentorrepairiscomplete.Failureto
observethisprecautionmaydamagetheengine.
Checktheoperationofthewarninglightsasfollows:
•Engagetheparkingbrake.
•TurnthekeyswitchtotheON/PREHEATposition,
butdonotstarttheengine.Thechargeindicator
andoil-pressurelightsshouldglow.Ifanylight
doesnotfunction,eitherabulbisburnedoutor
thereisamalfunctioninthesystemthatyoumust
repair.
FuelGauge
Thefuelgaugeshowstheamountoffuelinthetank.
ItdisplaysonlywhenkeyswitchisintheONposition
(Figure5).
Asinglebarindicatesalowfuelleveland1ashing
barindicatesthatthefueltankisnearlyempty.
USBPowerPoint
UsetheUSBpowerpoint(Figure4)topowermobile
devices.
Important:WhenyouarenotusingtheUSB
powerpoint,inserttherubberplugtoprevent
damagetothepowerpoint.
ChokeControl
Tostartacoldengine,closethecarburetorchoke
bypullingthechokecontrol(Figure4)outtotheON
position.Aftertheenginestarts,regulatethechoke
tokeeptheenginerunningsmoothly.Assoonas
possible,openthechokebypushinginthechoke
controltotheOFFposition.Awarmenginerequires
littleornochoking.
16

PassengerHandhold
Thepassengerhandholdislocatedonthedashboard
(Figure9).
g009815
Figure9
1.Passengerhandhold2.Storagecompartment
Seat-AdjustmentLever
Youcanadjusttheseatforwardandrearwardforyour
comfort(Figure10).
g021227
Figure10
1.Seat-adjustmentlever
17

Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Overallwidth160cm(63inches)
Withoutbed:326cm(128-1/4inches)
Withfullbed:331cm(130-3/8inches) Overalllength
With2/3bedinrear-mountinglocation:346cm(136-3/8inches)
Baseweight(dry)838kg(1,848lb)
Ratedcapacity(includes91kg(200lb)operator,
91kg(200lb)passenger,andloadedattachment)1362kg(3,002lb)
Grossvehicleweight(GVW)2359kg(5,200lb)
Tongueweight272kg(600lb)
TowcapacityMaximumtrailerweight1,587kg(3,500lb)
Groundclearance18cm(7inches)withnoload
Wheelbase178cm(70inches)
Front:117cm(46inches)
Wheeltread(centerlinetocenterline)Rear:121cm(47-11/16inches)
Height190.5cm(75inches)tothetopoftheROPS
Attachments/Accessories
AselectionofT oroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance
andexpanditscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.T oro.comfora
listofallapprovedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.
18

Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Neverallowchildrenorpeoplewhoarenottrained
orphysicallycapabletosafelyoperateorservice
themachine.Localregulationsmayrestrictthe
ageoftheoperator.Theownerisresponsiblefor
trainingalloperatorsandmechanics.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Shutoffthemachine,removethekey,andwait
forallmovementtostopbeforeyouleavethe
operator’sposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
•Knowhowtostopandshutoffthemachinequickly.
•Ensurethattherearenotmoreoccupants(youand
yourpassenger(s))thanthenumberofhandholds
equippedonthemachine.
•Checkthatallsafetydevicesanddecalsarein
place.Repairorreplaceallsafetydevicesand
replaceallillegibleormissingdecals.Donot
operatethemachineunlesstheyarepresentand
functioningproperly.
FuelSafety
•Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedfuelcontainer.
•Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
•Donotaddordrainfuelinanenclosedspace.
•Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
•Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
PerformingDaily
Maintenance
ServiceInterval:Beforeeachuseordaily
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page29).
CheckingtheTirePressure
ServiceInterval:Beforeeachuseordaily
Fronttiresairpressurespecication:220kPa(32
psi)
Reartiresairpressurespecication:124kPa(18
psi)
Important:Checkthetirepressurefrequently
toensureproperination.Ifthetiresarenot
inatedtothecorrectpressure,thetireswillwear
prematurelyandmaycausethe4-wheeldriveto
bind.
Figure11showsanexampleoftirewearcausedby
under-ination.
g010294
Figure11
1.Under-inatedtire
Figure12showsanexampleoftirewearcausedby
over-ination.
g010293
Figure12
1.Over-inatedtire
19

AddingFuel
•Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithancetane
ratingof87orhigher((R+M)/2ratingmethod).
•Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
•Donotaddoiltogasoline.
UsingStabilizer/Conditioner
Usefuelstabilizer/conditionerinthemachinetokeep
thefuelfreshlongerwhenusedasdirectedbythe
fuel-stabilizermanufacturer.
Important:Donotusefueladditivescontaining
methanolorethanol.
Addtheamountoffuelstabilizer/conditionertofresh
fuelasdirectedbythefuel-stabilizermanufacturer.
FillingtheFuelTank
Fuel-tankcapacity:25L(6.5USgallons).
1.Cleantheareaaroundthefuel-tankcap.
2.Removethefuel-tankcap(Figure13).
g009814
Figure13
1.Fuel-tankcap
3.Fillthetanktoapproximately25mm(1inch)
belowthebottomofthellerneck,andinstall
thecap.
Note:Donotoverllthefueltank.
4.Wipeupanyspilledfueltopreventarehazard.
BreakinginaNewMachine
ServiceInterval:Aftertherst100hours—Perform
theguidelinesforbreakinginanew
machine.
Performthefollowingtoprovideproperperformance
forthemachine:
•Ensurethatthebrakesareburnished;referto3
BurnishingtheBrakes(page12).
•Checktheuidandengine-oillevelsregularly.
Remainalertforsignsthatthemachineorits
componentsareoverheating.
•Afterstartingacoldengine,letitwarmupforabout
15secondsbeforeusingthemachine.
Note:Allowmoretimefortheenginetowarmup
whenoperatingincoldtemperatures.
•Varythemachinespeedduringoperation.Avoid
faststartsandquickstops.
•Abreak-inoilfortheengineisnotrequired.
Originalengineoilisthesametypespeciedfor
regularoilchanges.
•RefertoMaintenance(page29)foranyspecial,
low-hourchecks.
20