Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup.......................................................................11
1CheckingtheFluidLevelsandTire
Pressure........................................................11
2InstallingtheRollBar.....................................12
3BurnishingtheBrakes....................................12
ProductOverview...................................................13
Controls...........................................................13
Specications..................................................18
Attachments/Accessories.................................18
BeforeOperation.................................................19
BeforeOperationSafety...................................19
PerformingDailyMaintenance..........................19
CheckingtheTirePressure...............................19
AddingFuel......................................................20
BreakinginaNewMachine..............................20
CheckingtheSafety-InterlockSystem..............21
DuringOperation.................................................21
DuringOperationSafety...................................21
OperatingtheCargoBed..................................23
StartingtheEngine...........................................24
DrivingtheMachine..........................................24
StoppingtheMachine.......................................24
ShuttingOfftheEngine.....................................24
UsingtheDifferentialLock................................25
UsingtheHydraulicControl..............................25
AfterOperation....................................................27
AfterOperationSafety......................................27
HaulingtheMachine.........................................28
TowingtheMachine..........................................28
TowingaTrailer................................................28
Maintenance...........................................................29
MaintenanceSafety..........................................29
RecommendedMaintenanceSchedule(s)...........29
MaintainingtheMachineunderSpecial
OperatingConditions....................................31
Pre-MaintenanceProcedures..............................32
PreparingtheMachineforMaintenance............32
UsingtheBedSupport......................................32
RemovingtheFullBed......................................33
InstallingtheFullBed........................................33
RaisingtheMachine.........................................34
RemovingandInstallingtheHood....................35
Lubrication..........................................................36
GreasingtheBearingsandBushings................36
EngineMaintenance...........................................38
EngineSafety...................................................38
ServicingtheAirCleaner..................................38
ServicingtheEngineOil....................................39
ServicingtheSparkPlugs.................................41
FuelSystemMaintenance...................................41
InspectingFuelLinesandConnections.............41
InspectingtheCarbonCanisterAir
Filter..............................................................41
ReplacingtheFuelFilter...................................42
ElectricalSystemMaintenance...........................42
ElectricalSystemSafety...................................42
ServicingtheFuses..........................................42
Jump-StartingtheMachine...............................43
ServicingtheBattery.........................................44
DriveSystemMaintenance..................................44
AdjustingtheShiftCables.................................44
AdjustingtheHigh-LowCable...........................44
AdjustingDifferential-LockCable......................45
InspectingtheTires..........................................45
CheckingtheFrontWheelAlignment................46
TorquingtheWheelLugNuts............................47
CoolingSystemMaintenance..............................47
CoolingSystemSafety.....................................47
CleaningtheEngine-CoolingAreas..................47
BrakeMaintenance.............................................48
CheckingtheBrake-FluidLevel........................48
AdjustingtheParkingBrake..............................49
AdjustingtheBrakePedal.................................49
BeltMaintenance................................................50
CheckingthePump-BeltTension......................50
AdjustingthePump-DriveBelt..........................50
ControlsSystemMaintenance.............................51
AdjustingtheClutchPedal................................51
AdjustingtheAccelerator..................................52
AdjustingtheChoke..........................................52
HydraulicSystemMaintenance...........................53
HydraulicSystemSafety...................................53
ServicingtheTransaxle/Hydraulic
System..........................................................53
RaisingtheCargoBedinanEmergency...........55
Cleaning..............................................................56
WashingtheMachine.......................................56
Storage...................................................................57
StorageSafety..................................................57
StoringtheMachine..........................................57
Troubleshooting......................................................58
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