Goldair GBQ60 User manual

Operating Instructions
Portable 2 Burner with Trolley
Model: GBQ60

SPIDER AND INSECT WEBS
Extremely important please read
Some times spiders, ants and other insects climb into the tube burners, gas lines and other areas
of the BBQ. The insects can spin webs, build nests and lay eggs. The webs or nests can be very
small, but they are very strong and can block the flow of gas.
To avoid this occurring, clean burners prior to use, after storing, at the beginning of your BBQ
season or after a period of one month without use.
Guards are on the air intakes in an effort to reduce this problem, but it will not eliminate it. An
obstruction can result in a “flashback” (a fire in the burner tubes).
The burner may still light, but the obstruction does not allow full gas flow to the burners.
NOTE: Complications arising from spider and insect webs build up inside gas lines and tube
burners are expressly excluded from Warranty
Read Me First Page 2

BBQ
Please read these instructions & user manual carefully.
oTake extra care when unpacking and assembling your Goldair BBQ. Some edges
may be sharp from the manufacturing process and may result in cuts if not handled
with care.
oBefore attempting to assemble your Goldair BBQ, ensure all parts are correct and
contained within the box as per the components list.
oGoldair suggests laying out all components on a large flat surface and removing any
plastic or protective material before assembling your BBQ.
oIf your BBQ has lockable castors ensure these are locked before attempting to
assemble otherwise the BBQ may move during assembling resulting in injury.
oDo not dispose of packaging until completely satisfied with assembly of your BBQ
Please refer to your user manual for operating instructions, further information or trouble
shooting before you call the Customer Service number listed within the user manual.
oLid must be in open position before lighting.
oWhen cooking with hood closed, all burners should be on low and never exceed
maximum temperature of 250ºC (450ºF).
oCaution: hood maybe hot, avoid contact.
oWarning all surfaces are hot.
If your BBQ has any Stainless Steel please note the following:
Note: Stainless Steel will rust.
Failure to store with a BBQ cover, and to clean & maintain your BBQ regularly will result
in Stainless Steel ‘tea staining’ & rusting. Consequently it will not be covered by the
warranty.
Goldair recommends the use of stainless steel protectors & cleaners to also pro-long the
life of your BBQ.
For use with ULPG.
Please refer to your user manual.
Read Me First Page 3

GAS LEAK TESTING
It is important that you leak test the BBQ before first use and every time the gas
cylinder is refilled and reconnected to the BBQ.
To complete a Leak Test:
•Make sure all the control knobs are OFF.
•In a small container, mix up a solution of water and detergent/soap.
Mix the solution well (about the same concentration as washing up water).
•Turn the cylinder ON by rotating the knob to the open position.
•Using a brush or spray bottle apply the soap solution to the gas line and each join in the gas
line including:
•The gas connection at the inlet of the BBQ
•The gas hose
•The gas connection at the gas cylinder
•If bubbles appear, there is a gas leak.
•If the leak is at the connection, re-tighten and re-seal.
•If the leak is anywhere else or you cannot resolve the leak by tightening the connection DO
NOT PROCEED.
•Replace gas hose and regulator.
•Replacement hose and regulators can be purchased from your local BBQ retail specialist
Read Me First Page 4

Safety Guide Page 5
•Do not operate this BBQ before reading the instruction booklet
•Do not place articles on or against this BBQ
•Do not use or store flammable or combustible materials, chemicals or spray
aerosols near your BBQ
•Do not operate this BBQ indoors; the BBQ is for outdoor use only
•Do not obstruct any ventilation of the BBQ
•Do not light or operate with cover on
•Never store a spare ULPG cylinder under or near your BBQ.This could cause
excess pressure to be expelled through the relief valve resulting in fire,
explosion, or severe personal injury including death
•ULPG gas is heavier than air and will collect in low areas, proper ventilation is
extremely important
•Keep the ventilation opening of the ULPG cylinder enclosure free and clear
from obstruction and debris
•Do not insert any foreign objects into the valve outlet. Damage may result,
causing a leak, possible explosion, fire, severe bodily harm or death
•Children and adults should be alerted to the hazards of high surface
temperature, burns and clothing ignition
•Never leave children unattended in the area where the BBQ is being used.
•Do not store items of interest to children around, below or in the shelf of the
BBQ
•Never allow children to sit or stand on any part of the BBQ
•Some users prefer cooking on Hotplates. You must always have at least 1 Grill
plate to ensure adequate air flow. Fully covering your BBQ will create a safety
hazard.
•PLEASE RETAIN THIS MANUAL FOR FUTURE USE

Safety Guide
Always choose a safe location for the BBQ, keeping in mind the safety precautions
outlined. Ensure all packaging has been removed from the unit before use.
NOTE
This BBQ shall only be used in an above ground
open air situation with natural ventilation,
without stagnant areas, where gas leakage and
products of combustion are rapidly dispersed by
wind and natural convection.
Any enclosure in which the BBQ is used shall
comply with one of the following:
An enclosure with walls on all sides, but at least
one permanent opening at ground level and no
overhead cover. (Refer to Figure 1).
Within a partial enclosure that includes an
overhead cover and no more than two walls.
(Refer to Figure 2 and Figure 3).
Within a partial enclosure that includes an
overhead cover and more than two walls, the
following shall apply:
•At least 25%of the total wall area is
completely open, (refer to Figure 4), and
•At least 30%of the remaining wall area is
open and unrestricted, (refer to Figure 5)
In the case of balconies, at least 20%of the total
wall area shall be and remain open and
unrestricted.
Figure 1 - Enclosure with walls on all sides but no
overhead cover
Figure 2 - Partial Enclosure with overhead cover and
no more than two walls
Figure 3 - Partial Enclosure with overhead cover and
no more than two walls
Figure 4 - Open side at least 25%of total wall area.
30%or more in total of the remaining wall area is
open and unrestricted.
Figure 5 - Open side at least 25%of total wall area.
30%or more in total of the remaining wall area is
open and unrestricted.
Page

Safety Guide
A strong gas smell or hissing sound of escaping gas indicates a serious problem with the BBQ or
ULPG cylinder. Failure to immediately follow the steps listed below could result in a fire or
explosion that could cause serious injury, death or property damage.
•Shut off gas supply at cylinder
•Turn the control knobs of the BBQ to the off position
•Extinguish any open flame
•Open the BBQ hood
•Get away from the ULPG cylinder
•Do not try and fix the problem yourself
•If gas odour continues or you cannot extinguish fire, call fire brigade
To prevent fire and smoke damage, remove all packaging material before operating BBQ.
HOSE ASSEMBLY AND SAFETY
A leak test (Procedure located on Page 2 of this manual) must be carried out prior to using the BBQ
for the first time and each time the gas cylinder is refilled, or each time the gas hose and gas
regulator have been disconnected. Check all gas hose and line connections for damage, cuts or
cracks each time you use the BBQ.
If the hose shows signs of deterioration or damage, complete a leak test to identify any leaks
and if required replace the hose.
The hose must remain free of kinks and sharp bends. Never puncture or put stress on the hose
or fittings. Hose connection is located at the lower front area on the right side wall of the main
body of the BBQ.
Replacement hose and regulators can be purchased from your local BBQ retail specialist. Leak
Test procedure is located on Page 2 of this manual.
BURNERS
The location of the tube burner to the jet is vital for safe operation. Check to assure the jets are
inside the burner tubes before using the gas BBQ
Page 7

GAS CYLINDER INFORMATION
1. This BBQ is designed to be used with a gas cylinder not exceeding 9KG.
2. The gas cylinder supply valve must be turned off when the BBQ is not in use.
3. Gas cylinders must be stored outdoors, out of reach of children and must not be stored in a
building, garage or any other enclosed area.
4. The gas cylinder used must incorporate a safety collar to protect the valve assembly.
5. Never store a spare cylinder under the BBQ shelves or inside the trolley housing. Any ULPG
cylinder not attached to the BBQ for use should be stored outdoors and well away from the
BBQ.
IMPORTANT
1. When disconnecting and removing the gas cylinder for the purpose of refilling, always follow
these procedures.
2. Ensure that all gas control valves on the BBQ and the gas cylinder are turned off before
disconnecting the regulator from the cylinder.
3. Do not smoke or use a naked flame near the BBQ or gas cylinder while disconnecting the gas
line between the BBQ and gas cylinder.
4. Remove the gas cylinder from the enclosure before disconnecting the regulator from the BBQ.
5. Tighten all connections before placing the gas cylinder back in to place.
6. The gas leak testing procedure should be conducted every time the gas cylinder is refilled and
reconnected to the BBQ prior to using the BBQ (Procedure located on Page 2 of this manual).
Safety Guide
For safe use of your BBQ and to avoid serious injury:
DO NOT let children operate or play near the BBQ.
KEEP BBQ area clear and free from materials that burn.
DO NOT block holes in bottom or back of BBQ.
Check burner flames regularly.
Use BBQ in well-ventilated space. NEVER use in enclosed spaces such as a carport, garage, porch,
covered patio, etc.
DO NOT use charcoal or ceramic briquettes in a gas BBQ.
Warning
Page 8

REGULATOR CONNECTION
1. Check that all control knobs are in the ‘Off’ position.
2. Make sure the cylinder valve is off.
3. Remove the protective cap from the cylinder, if present.
4. Leak test the connection with a soapy water solution (Procedure located on Page 3 of this
manual)
NOTE
1. Never use a rusty or dented gas cylinder with a damaged gas valve
2. Never fill the gas cylinder beyond 80% capacity
3. Always have the gas cylinder filled by an authorized ULPG supplier
4. If you have any questions concerning assembly or operation, consult your dealer or ULPG Gas
Company.
5. When used always place the BBQ and cylinder on flat level ground.
6. You will need to have the ULPG cylinder serviced or replaced every ten years. The date of the
last service should be stamped on the neck of the bottle.
7. Always use a spanner to tighten all gas fittings.
Safety Guide Page 9

•Do not leave food unattended on the BBQ.
•In case of afat fire turn gas off at cylinder immediately.
•Particular care must be taken when removing the fat drip tray. Hot fat can cause serious
burn injuries.
•Proper clearance from combustible materials must be maintained at all times. The
minimum clearances is as follows: Side: 1 metre Rear: 1 metre Ceiling: 1 metre
•Turn off all gas valves including cylinder after use.
•Do not allow build up of unburned gas.
•Cool the BBQ before replacing the lid or cover.
•Accessible parts maybe very hot. Always keep children away from the BBQ.
•Always wear protective gloves when handling hot components.
•Never lean over BBQ when lighting.
•Never use BBQ with any cover on.
•Never dismantle control valves.
•Never modify the construction of the BBQ or the size of any burner, injector orifice or any
other components. This will void your Warranty.
•Never move the BBQ during use.
•The use of unauthorised parts will void your Warranty and can create an unsafe
environment and conditions of use.
•Never use charcoal or any other solid fuel in this BBQ.
•Never disconnect any gas fittings while the BBQ is in use.
•In the event that a burner goes out and gas escapes, turn off the burner knobs, open the
BBQ hood fully and let it air out. Wait 5 minutes before attempting to relight the BBQ.
•Never let clothing, pot holders or other flammable materials come in contact with or close
to any grill, burner or hot surface until it has cooled. Fabric may ignite and result in personal
injury. Certain materials or items, when stored under or near the BBQ, will be subjected to
radiant heat and could be seriously damaged.
•Clothing or other combustible materials should not be hung from the BBQ, or placed on or
near the BBQ. Combustible materials are considered to be wood, compressed paper, plant
fibres, plastic or other materials capable of being ignited and burned.
Safety Guide Page 10

Parts Diagram Page 11

Assembly Procedure
Note: Tools required for assembly - 1 x adjustable spanners, 1 x medium Philips
screwdriver.
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Assembly Procedure Page 13

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