3.Locate the pull-pull cable set, threaded couplers, brass swaging tubes, and
ball-links. If the cable is one long piece, cut it into two equal length pieces. Thread
one end of the one cable through a brass tube and then through one of the threaded
couplers. Run the cable back through the brass tube and then loop it back through a
second time. Using a set of crimping pliers, place three crimps just tight enough not
to cut the brass tube but enough to securely hold the wire in place. Cut off the
excess cable with wire cutters. Wick thin CA into the brass tube to help hold the
cable secure. Repeat for the other cable.
4.Thread the couplers about half way into the ball links of the rudder. Hint:
remove the ball links from the rudder horn first to make this step easier and then
re-install once the couplers are threaded on. Feed the loose end of each cable into
the cable slots at the rear of the fuselage and feed them forward towards the servo
mount location. A coat hanger with a hook on the end can be useful here if you
can’t reach the cable.
5.Use your radio system to center the rudder servo and attach either the supplied arm
or an appropriate arm for your servo. Thread one of the ball links about half way
onto one of the threaded couplers. Feed the loose end of one of the cables through a
brass tube and then through the threaded coupler. Holding the rudder centered,
adjust the cable length as tight as possible while checking the ball link position over
the servo arm. When satisfied with the position, pinch the cable around the threaded
coupler and then feed the loose end back through the brass tube. Loop the cable
back through the brass tube as before and crimp the brass tube three times just tight
enough not to cut the brass tube but enough to securely hold the wire in place. Cut
off the excess cable with wire cutters. Wick thin CA into the brass tube to help hold
the cable secure. Repeat for the other cable. Hint: Once you have established the
position of the threaded coupler on the cable, you can remove the ball link from the
rudder horn to give you more working slack in the fuselage. Re-install the ball link
prior to setting the other cable.
6. Check the operation of the rudder using your radio and make sure there is no
binding and the cables are adjusted properly. You may have to tighten the cables
after a few flights as they may stretch slightly from the initial installation.
(Below long ALU arm is not included)