Golze Engineering ADL120 User manual

ADL120 Installation Manual 1 / 15 Revision 1.02 - 10.04.2016
ADL120
Installation Manual
Version 1.02
10.04.2016

ADL120 Installation Manual 2 / 15 Revision 1.02 - 10.04.2016
Contents
1Version History.................................................................................................... 3
2Page Index.......................................................................................................... 3
3General Description............................................................................................. 3
4Mobile operation vs. permanent installation ........................................................ 3
5Certification ADL120 ........................................................................................... 3
6Disclaimer............................................................................................................ 3
7Warning!.............................................................................................................. 3
8Emergency procedures ....................................................................................... 4
9Dimensions.......................................................................................................... 4
10 Optional external display..................................................................................... 6
11 Installation........................................................................................................... 8
11.1 Inspection..................................................................................................... 8
11.2 Iridium Antenna............................................................................................ 8
11.2.1 Glareshield antenna installation............................................................ 8
11.2.2 External antenna installation................................................................. 8
11.2.3 Antenna testing..................................................................................... 9
11.2.4 External screen installation ................................................................... 9
12 Wiring ADL120.................................................................................................. 10
12.1.1 25 D-Sub connector- voltage and aviation data .................................. 10
12.1.2 Antenna connector.............................................................................. 11
13 Cooling.............................................................................................................. 12
14 Post installation checkout.................................................................................. 12
15 Documentation.................................................................................................. 12
16 Continued maintenance..................................................................................... 12
17 Software and database updates........................................................................ 12
18 Troubleshooting................................................................................................. 13
19 Specifications ADL120 ...................................................................................... 13
20 Part number reference....................................................................................... 14
21 Contact.............................................................................................................. 15

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1 Version History
Version 1.00 published 07.09.2013
Version 1.01 published 12.03.2014
Version 1.02 published 10.04.2016
2 Page Index
This manual contains numbered pages 1 to 15.
3 General Description
The ADL120 is a flight data link device. It allows downloading weather data while in
flight. Besides it features in flight SMS communication. The data link works through
the Iridium satellite network with global coverage. The data is transmitted to an iPad
via WLAN and displayed using the ADLConnect application.
4 Mobile operation vs. permanent installation
The ADL120 can be used as a mobile device or installed permanently.
5 Certification ADL120
The ADL120 can be installed permanently in certified aircraft if a suitable minor
change is used. The device itself does not come with any certification. Please consult
the minor change documentation for details.
6 Disclaimer
The ADL120 is provided as a non certified component. The only basis on witch it can
be installed is an appropriate minor change. It is the sole responsibility of the user
and installer that is installed and used in a legal way. The device may stop working at
any time. Do not undertake flights you would not undertake without the ADL120.
7 Warning!
While we do everything we can to ensure quality the ADL120 devices might not work
at any time. In addition they may display false information. Never penetrate weather
based on the information provided by the ADL120. This information is for
situational awareness only. The device features a GPS moving map system. This
system is designed to display the aircraft position in relation to the weather data. It is
not designed as a means of primary navigation. Especially the build in database is
not updated in a regular aviation cycle. It is also not maintained to the standards of
certified aviation databases.

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8 Emergency procedures
If you suspect any malfunction of the ADL120 or interference with other aircraft
systems, deactivate the device by pulling / deactivating the aircraft circuit breaker for
the device or pulling the cigarette lighter plug whichever is applicable. Do not
reactivate the device until the problem has been investigated and resolved on the
ground.
In case of a generator failure or similar situation requiring electric load shedding,
deactivate the ADL120 by pulling / deactivating the aircraft circuit breaker for the
device or pulling the cigarette lighter plug whichever is applicable.
9 Dimensions
Figures 1 shows the outside dimensions of the ADL120 enclosure excluding the
connectors.
Figure 1 - Dimensions of housing
60
m
m
75
m
m
80m
m

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The front and back plate of the ADL120 contain two M4 threads each. These threads
can be used to attach the ADL120 to the aircraft. Figure 2 show the exact
dimensions.
The mechanical installation has to be adapted by the installer to the individual
situation in the aircraft.
Figure 2 - Location of the M4 threads on the front and back side of the ADL120
7
m
m
80m
m
60
m
m
15
m
m
15
m
m
50
m
m
53
m
m
7
m
m
80m
m
60
m
m
15
m
m
15
m
m
50
m
m
53
m
m

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10 Optional external display
As optional equipment an external display unit can be connected to the ADL120.
The following figures show the dimensions of this screen:
Figure 1 - Front dimensions of external screen
85,0 mm
85
,
0 mm

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Figure 2 - Side view of external screen
10mm
55mm
20mm
10mm
Dis
p
la
y
Bezel
Connector and cable

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11 Installation
11.1 Inspection
Inspect the ADL120 and all supplied parts for condition and completeness. Verify on
our website that you have the most up to date version of this installation manual.
11.2 Iridium Antenna
The device uses an Iridium antenna to communicate with the Iridium satellite
network. This antenna is also used by the build-in GPS receiver. If an outside
mounted Iridium antenna is available, this will represent the best solution. If such an
antenna is not available we recommend using an antenna mounted on the instrument
glareshield. This will provide good reception at a much lower cost than an outside
antenna installation.
The antenna will be connected to the device using a SMA connector. If your antenna
does not come with such a connecter it must be crimped on the cable.
11.2.1 Glareshield antenna installation
In the case of a glareshield installation we recommend the Iridium SYN7391-C
antenna. This antenna has been tested with good results and the antenna does not
incorporate any magnetic mount which could deviate the magnetic compass. In
general you should try to place the antenna as far forward as possible in order to give
it the best panoramic opening to the sky possible.
Figure 5 shows such a glareshield installation of the SYN7391-C antenna.
Figure 5 – Iridium SYN7391-C antenna on glareshield
11.2.2 External antenna installation
We recommend the use of the S67-1575-109 antenna manufactured by Sensor
Systems Inc. Before attempting the installation of any outside antenna and drilling
any holes in the hull, please make sure you have the required documentation and
certification. For any certified aircraft a minor or even a major change will be
required.

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Please note that the ADL120 does not provide any lightning protection. When using
an external antenna, the antenna must be grounded and provide full certified
lightning protection.
11.2.3 Antenna testing
Please note that the Iridium network requires a better view to the sky than the GPS
receiver. Therefore make sure the antenna is placed properly and when testing do
not place the aircraft next to a big hangar or similar objects obstructing the sky.
11.2.4 External screen installation
The drilling scheme on the external screen matches exactly the drilling scheme of our
product ADL110 / ADL110B. Please look up the drilling pattern and installation
options in the installation manual for these devices.
If possible avoid disconnecting the supplied cable from the display. If you want to
shorten the cable etc. always do so at the 25 pin D-Sub connector end as this will be
a lot easier.
The external screen can also be attached to a Ram Mount attachment. If you want to
do so please contact us for details.

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12 Wiring ADL120
12.1.1 25 D-Sub connector- voltage and aviation data
The device must be connected to the electrical power distribution system of the
aircraft. The connector on the device is a 25 pin male two line D-Sub connector.
The device will accept DC 7V to 30V. We recommend installing a 1A circuit breaker
in line with the ADL120. For additional protection the device has got an internal fuse
rated at 1,6A. The maximum power consumption will be 6W.
The ADL120 provides the optional possibility to interconnect the device with a
FMS/GPS navigator transmitting the current route/flightplan information via RS232 to
the device. This communication is one way only. The ADL120 will only act as a
receiver. The supported data format is the “Aviation” data format. The device has
been tested with the Garmin 530/430/650/750 series devices. If you wish to connect
other flightplan sources please contact us.
Please note the Aviation In feature when connected must be activated in the software
on the “FPL” page using the right side button “FPL IN”.
Please consult the installation manual of your FMS/GPS for the required pin
configuration. Please not that usually the Garmin 430/530 devices will only be able
to supply aviation out data on one RS232 port at a time. Therefore if you have
multiple devices requiring the aviation data you will have to physically connect them
to the same pin.
1 GND
2 Manufacturer use
3 RS232 IN - Aviation data input
4 Manufacturer use
5 Manufacturer use
6 Manufacturer use
7 Manufacturer use
8 Manufacturer use
9 Manufacturer use
10 5V out for external display
11 Manufacturer use
12 Manufacturer use
13 Manufacturer use
14 Manufacturer use
15 USB red line or
blue line from optional external display
16 USB white line or
white line from optional external display
17 USB green line or
green line from optional external display
18 Yellow line from optional external display
19 Brown line from optional external display
20 Manufacturer use (WiFi reset Pin 1)