Table of Contents
Model API3171 with Oil Lubricated Bearing Frame Installation, Operation, and Maintenance Manual2
Commissioning, Startup, Operation, and Shutdown ......................................................... 33
Preparation for startup .......................................................................................................... 33
Check the rotation ................................................................................................................. 34
Lubricate bearings ................................................................................................................ 34
Thrust bearing lubrication ................................................................................................... 34
Flood oil lubrication ............................................................................................................. 34
Pure oil-mist lubrication ......................................................................................................... 37
Flush the steady bearings ..................................................................................................... 37
Sealed bearings .................................................................................................................... 38
Lubricate the sealed bearings with grease cups ................................................................... 38
Fill the housing ...................................................................................................................... 39
Adjust the flow (preferred method) ........................................................................................ 39
Adjust the flow (alternate method) ........................................................................................ 39
Shaft sealing with a mechanical seal .................................................................................... 40
Steam jacket pumps (molten sulfur construction) ................................................................. 40
Impeller-clearance setting ..................................................................................................... 40
Set the impeller clearance - Dial indicator method ............................................................. 41
Set the impeller clearance – EZ Adjust method .................................................................. 43
Pump priming ........................................................................................................................ 45
Install the coupling guard ...................................................................................................... 45
Start the pump ...................................................................................................................... 46
Pump operation precautions ................................................................................................. 47
i-ALERT®2 Equipment Health Monitor .................................................................................. 48
Shut down the pump ............................................................................................................. 48
Make the final alignment of the pump and driver ................................................................... 49
Maintenance ........................................................................................................................... 50
Maintenance schedule .......................................................................................................... 50
Bearing maintenance ............................................................................................................ 51
Thrust bearings .................................................................................................................. 51
Lubricate the bearings after a shutdown period .................................................................. 51
Lubricating oil requirements ............................................................................................... 51
Steady bearings ................................................................................................................. 51
Shaft-seal maintenance ........................................................................................................ 51
Removal and installation of Mechanical seal ...................................................................... 51
Mechanical-seal maintenance ............................................................................................ 53
Packed stuffing-box maintenance ...................................................................................... 53
Disassembly .......................................................................................................................... 55
Disassembly precautions ...................................................................................................... 55
Tools required ....................................................................................................................... 55
Drain the pump ..................................................................................................................... 56
Remove the pump from the sump ......................................................................................... 57
Remove the impeller ............................................................................................................. 58
Disassemble bearing frame .................................................................................................. 59
Disassemble the column ....................................................................................................... 60
Preassembly inspections ..................................................................................................... 62
Replacement guidelines ........................................................................................................ 62
Shaft replacement guidelines ................................................................................................ 63
Bearings inspection ............................................................................................................... 64
Bearing Frame inspection ..................................................................................................... 64
Bearing carrier inspection ..................................................................................................... 65
Bearing fits and tolerances .................................................................................................... 66
Reassembly ........................................................................................................................... 68
Assembly of Motor Support to Mounting Plate ...................................................................... 68
Assemble Seal cover in Motor support ............................................................................... 68