Graco Xtreme-Duty Agitator Guide

OperationandParts
Xtreme Xtreme
Xtreme- - -Duty™ Duty™ Duty™Agitator Agitator Agitatorand and andPackages Packages Packages3A4032B
EN
For For
Forhigh high high- - -viscosity viscosity viscositycoatings coatings coatingssupplied supplied suppliedin in in55 55 55gallon gallon gallon(200 (200 (200liter) liter) liter)open open open- - -headed headed headeddrums. drums. drums.For For Forprofessional professional professionaluse use use
only. only.
only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandinrelated
manuals.Saveallinstructions.
100psi(7.0bar,0.7MPa)MaximumAir
InputPressure
Seepage3formodelinformation.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
RelatedManuals................................................3
ModelInformation...............................................3
Warnings...........................................................4
SystemComponentIdenti󰘰cation.........................7
Installation..........................................................8
Grounding...................................................8
AssemblingandPositioningthe
Agitator..........................................9
AttachingtheBlades....................................10
AirConnections...........................................11
FluidAccessories.........................................12
Operation...........................................................13
PressureReliefProcedure............................13
Setup..........................................................13
UsingtheElevator(includedinsome
packages)......................................14
UsingtheAgitator........................................14
UsingtheFeedPump(includedinsome
packages)......................................14
Service..............................................................15
FlushingtheAgitatorAirMotor......................15
LubricatingtheAgitatorAirMotor..................15
Notes.................................................................16
Parts..................................................................17
Xtreme-DutyAgitator25A598.......................17
Xtreme-DutyAgitatorDriveTrain..................18
Xtreme-DutyAgitatorPackages25A599–
25A604..........................................20
TechnicalData...................................................21
GracoStandardWarranty....................................22
23A4032B

RelatedManuals
Related Related
RelatedManuals Manuals Manuals
ComponentManualsinEnglish:
Manual Manual
ManualDescription Description Description
306287Elevatorsandpumpsupports
308118SSTfeedpumps,5:1and10:1ratio
307044CSfeedpump,5:1ratio
308738CSfeedpump,10:1ratio
307043Monark®airmotors
306982President®airmotors
Model Model
ModelInformation Information Information
Formaximumairand󰘱uidworkingpressuresandagencyapprovalsofpackagecomponents,seeappropriate
componentmanual.
Model Model
Model25A598 25A598 25A598Xtreme-DutyAgitator
II1/2GcIICT4
ITS16ATEX100984
0°C≤Ta≤50°C
List List
Listof of ofPackages Packages Packages
Package Package
PackageAgitator Agitator AgitatorMounting Mounting MountingSupport Support
SupportFeed Feed
FeedPump Pump PumpApprovals Approvals Approvals
25A599 25A599
25A599
AGITATORONDRUM
COVER
Xtreme-DutyAgitator
25A598
Drumcoverwith
recirculationkit
Handleson
drumcover–––––
25A600 25A600
25A600
AGITATORWITH
ELEVATOR
Xtreme-DutyAgitator
25A598
Drumcoverwith
recirculationkit
Elevator
withsupport
attachments
–––––
25A601 25A601
25A601
AGITATORWITH
ELEVATORANDFEED
Xtreme-DutyAgitator
25A598
Drumcover
withfeedand
recirculationkit
Elevator
withsupport
attachments
5:1CSMonark
25A602 25A602
25A602
AGITATORWITH
ELEVATORANDFEED
Xtreme-DutyAgitator
25A598
Drumcover
withfeedand
recirculationkit
Elevator
withsupport
attachments
5:1SST
Monark
25A603 25A603
25A603
AGITATORWITH
ELEVATORANDFEED
Xtreme-DutyAgitator
25A598
Drumcover
withfeedand
recirculationkit
Elevator
withsupport
attachments
10:1CS
President
25A604 25A604
25A604
AGITATORWITH
ELEVATORANDFEED
Xtreme-DutyAgitator
25A598
Drumcover
withfeedand
recirculationkit
Elevator
withsupport
attachments
10:1SST
President
3A4032B3

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Paint
orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand
explosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Neversprayor󰘱ushsolventathighpressure.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless
theyareanti-staticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock.Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
43A4032B

Warnings
WARNING WARNING
WARNING
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment
includesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
3A4032B5

Warnings
WARNING WARNING
WARNING
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestSafetyDataSheet(SDS)fromdistributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
63A4032B

SystemComponentIdentication
System System
SystemComponent Component ComponentIdenti󰘰cation Identi󰘰cation Identi󰘰cation
Key: Key:
Key:
AAgitatorairmotorandgearreducer
BXtreme-Dutyagitatorblade
CAgitatorshaftandcoupler
DStainlesssteeldrumcover
FRecirculationtube
GGroundwirewithclamp
HFeedpumpstrainer
Key: Key:
Key:
JDrumcoverelevator
KDrumcoversupport(forelevator)
LFeedpump
MPumpaircontrol
NAgitatoraircontrol
PElevatoraircontrol
3A4032B7

Installation
Installation Installation
Installation
Typical Typical
TypicalInstallation Installation Installation
AL AM
AF
RG MT
ti28844a
Ref. Ref.
Ref.Description Description
Description
AF*AirSupplyLineFilter
AL*AirSupplyLineLubricator
AMAgitatorMotor
MT*MixTank(referenceonly)
RG*AirRegulatorandGauge
* Itemsnotsupplied.
Grounding Grounding
Grounding
Theequipmentmustbegroundedtoreducethe
riskofstaticsparking.Staticsparkingcancause
fumestoigniteorexplode.Groundingprovidesan
escapewirefortheelectriccurrent.
Togroundtheagitator,connectoneendofthe
groundwire(G)tothegroundconnector(GC)onthe
sideoftheagitatorand/ordrumcover.Connectthe
clampendofthegroundwiretoatrueearthground.
Foranadditionalgroundwireandclamp,orderPart
237569.
83A4032B

Installation
Assembling Assembling
Assemblingand and andPositioning Positioning Positioningthe the the
Agitator Agitator
Agitator
Toreducetheriskof󰘰reandexplosion,always
maintainaminimumof1in.clearanceinsidethe
materialdrumbetweenrotatingagitatorpartsand
anyotherobjects,includingthedrumtoprevent
sparksfromcontact.Thisincludestheedgesofthe
drumaswellasanyitemwhichmaybeinserted
intothedrumfromanotheropening,suchasfeed
pumpsorsuctiontubes.
With With
Withan an anElevator Elevator Elevator
Toreducetheriskofinjuryfrombeingcrushed
byequipment,donotgoundertheelevatorwhen
itisraised.
MountthedrumcoverasdescribedintheElevators
andPumpSupportsManual306287.Theelevator
mustbeinthedownpositionwhenyoudoanywork
ontheelevator,agitator,ordrumcoverassembly.
Without Without
Withoutan an anElevator Elevator Elevator
Whenincludedinapackagewithoutanelevator,the
drumcoverisprovidedwithhandlesforeasylifting
andpositioning.Foradditionalhandles,orderthe
HandlesKit,part237524.
Placetwostandard55U.S.gallon(45Imperial
gallon,200L)drums14in.(36cm)apart,andcenter
thedrumcoveronthebarrels.
1.Installthefourlocknuts(A2)holdingtheagitator
tothedrumcover.
2.Tightenthelocknutsto30ft-lb(40.6N•m).
3A4032B9

Installation
Securing Securing
Securingthe the theDrum Drum DrumCover Cover Cover
Thedrumcovermustbesecuredtothedrumto
ensureproperclearanceofrotatingpartsandprevent
vibration.Ifusingthedrumcoverwithoutanelevator,
thecovermustbesecuredbyclampingorother
means.Foropen-headeddrumswithclosingring,
makesurethelever-lockorclosingboltisfastened
securelybeforeoperating.
Using Using
Usinga a aCustom Custom CustomDrum Drum DrumCover Cover Cover
IftheXtreme-Dutyagitatorisbeingmountedona
customdrumcover,suf󰘰cientclearancemustbe
providedaroundanymovingparts.Seetheimage
belowfortheholemountingpatternandminimum
clearancerequired.
Attaching Attaching
Attachingthe the theBlades Blades Blades
1.Slidetheagitatorbladeassembly(B1)ontothe
shaft(C1),positionedsothatthebladecoupling
screws(B2)willcontactthe󰘱atsoftheshaft.
Applythreadsealant(suppliedwiththeblades)
toscrews(B2).
2.Adjusttheheightofthebladeassemblyas
desiredandtightentwoscrews(B2)toattachthe
bladesontotheshaft.Tightento13ft-lb(17.6
N•m).
3.Applythreadsealanttoscrew(C3)andtightento
12–20in-lb(1.3–2.3N•m).
4.Slidetheshaftcoupler(C2)ontotheoutputshaft
oftheagitatordrive(A1)uptothemidpointof
thecouplerscrews.Tightento15ft-lb(20N•m).
5.Slidethebladeshaft(C1)intothecouplerand
tightentwoscrewstoattachtheshafttothe
coupler.Tightento15ft-lb(20N•m).
103A4032B