Graco BLUE DEVIL 260000 Operation manual

Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2005, Graco Inc. is registered to I.S. EN ISO 9001
311304 rev.C
Instructions - Parts List
Fuel Transfer Pump
For pumping gasoline, diesel fuel, and kerosene. Do not use to pump other fluids
including water.
Models 260000 through 260017, 260019 and 260024,
10 gpm (38 lpm), 12 VDC (CSA C/US listed motor)
Models 260020 and 260021, 10 gpm (38 lpm), 24 VDC
Models 260022 and 260023, 12 gpm (45 lpm), 230 VAC
Models 260025 through 260028, 12 gpm (45 lpm), 115 VAC
10 psi (0.07 MPa, 0.7 bar) Maximum Working Pressure
Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Mounting Pump . . . . . . . . . . . . . . . . . . . . . . . . . .5
Mounting Hose and Nozzle . . . . . . . . . . . . . . . . .5
Electrical Installation 12 VDC and 24 VDC . . . . . 5
Electrical Installation 115 VAC and 230 VAC . . . . 6
Priming Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Parts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Performance Chart . . . . . . . . . . . . . . . . . . . . . . . 13
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 14
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 14
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
CSA mark applies only to 12 VDC motors
for Class I, Div I, Group D Hazardous
Locations

Models
2311304C
Models
Part No. Hose Nozzle
12 VDC, 10 gpm (38 lpm), 12.5 amps
260000 260069 - 12 ft (3.66 m) grounded 260079 - manual, leaded/diesel
260001 260069 - 12 ft (3.66 m) grounded 260082 - automatic, regular
260002 260069 - 12 ft (3.66 m) grounded 260078 - manual, unleaded
260003 260069 - 12 ft (3.66 m) grounded 260083 - automatic, unleaded
260004 260526 - 4 ft (1.22 m) UL listed assembly
260523 - 8 ft (2.44 m) UL listed assembly 260078 - manual, unleaded
260005 260525 - 5 ft (1.52 m) UL listed assembly 260078 - manual, unleaded
260006 260525 - 5 ft (1.52 m) UL listed assembly 260078 - manual, unleaded
260007 260524 - 6 ft (1.83 m) UL listed assembly 260078 - manual, unleaded
260008 260524 - 6 ft (1.83 m) UL listed assembly 260078 - manual, unleaded
260009 260525 - 5 ft (1.52 m) UL listed assembly 260078 - manual, unleaded
260010 260522 - 10 ft (3.05 m) UL listed assembly 260078 - manual, unleaded
260011 260525 - 5 ft (1.52 m) UL listed assembly 260078 - manual, unleaded
260012 260523 - 8 ft (2.44 m) UL listed assembly 260078 - manual, unleaded
260013 260525 - 5 ft (1.52 m) UL listed assembly 260078 - manual, unleaded
260014 260525 - 5 ft (1.52 m) UL listed assembly 260078 - manual, unleaded
260015 260523 - 8 ft (2.44 m) UL listed assembly 260078 - manual, unleaded
260016 270521 - 12 ft (3.66 m) UL listed assembly
260525 - 5 ft (1.52 m) UL listed,assembly 260078 - manual, unleaded
260017 260525 - 5 ft (1.52 m) UL listed assembly 260078 - manual, unleaded
260019 None None
260024 None None
24 VDC, 10 gpm (38 lpm), 7 amps
260020 260069 - 12 ft (3.66 m) grounded 260079 - manual, leaded/diesel
260021 260069 - 12 ft (3.66 m) grounded 260082 - automatic, regular
230 VAC, 12 gpm (45 lpm), 1 amps
260022 260069 - 12 ft (3.66 m) grounded 260078 - manual, unleaded
260023 260069 - 12 ft (3.66 m) grounded 260083 - automatic, unleaded
115 VAC, 12 gpm (45 lpm), 2 amps
260025 260069 - 12 ft (3.66 m) grounded 260079 - manual, leaded/diesel
260026 260069 - 12 ft (3.66 m) grounded 260082 - automatic, regular
260027 260069 - 12 ft (3.66 m) grounded 260078 - manual, unleaded
260028 260069 - 12 ft (3.66 m) grounded 260083 - automatic, unleaded

Warnings
311304C 3
Warnings
The following general warnings are for the setup, use, grounding, maintenance, and repair of this equipment. Addi-
tional, more specific warnings may be found throughout the body of this manual where applicable. Symbols appear-
ing in the body of the manual refer to these general warnings. When these symbols appear throughout the manual,
refer back to these pages for a description of the specific hazard.
WARNING
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area.
• Use only grounded hoses.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a fire extinguisher in the work area.
ELECTRIC SHOCK HAZARD
Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
•Gloves
• Hearing protection
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
• Follow Pressure Relief Procedure in this manual, when you stop dispensing and before cleaning,
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

Warnings
4311304C
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine Graco
replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your Graco distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.
WARNING

Installation
311304C 5
Installation
When unpacking pump, check for shipping damage.
Report any shipping damage to delivering carrier imme-
diately.
Mounting Pump
1. Apply fuel compatible sealant to large thread on
bung adapter (9) (2 in. x 1-1/2 in. reducer fitting).
Install bung adapter on fuel tank.
2. Assemble suction tube sections by applying PVC
cement (supplied with your pump) to the inside
diameter of the PVC couplers. Make sure PVC
cement is applied to the complete inside diameter
and slide the pipe sections into the coupler with a
twisting motion.
3. Cut the suction tube so that it is 2 in. (55 mm) from
the bottom of the tank when installed in the tank.
4. Insert inlet gasket (7f) into union nut (1k). Apply a
fuel compatible sealant to the threads on the suction
tube assembly (5c) and screw the suction tube into
the pump inlet (1j).
5. Insert suction tube attached to pump through bung
adapter (9) into tank. Position pump as desired and
tighten union nut (1k) on bung adapter (9).
Mounting Hose and Nozzle
1. Apply fuel compatible sealant to male threads on
the street elbow fitting (1e) and screw fitting into the
3/4 in. npt outlet port on the top of pump. Do not
over tighten.
2. Apply fuel compatible sealant to threads on both
ends of the hose assembly. Screw one end of hose
into the female thread on the fitting (1e) and tighten.
3. Screw nozzle onto the other end of hose and
tighten.
Electrical Installation
12 VDC and 24 VDC
To install wiring for a negative ground system:
1. Ensure pump switch is OFF.
2. To remove electrical cover (2a), remove four bolts
(2c).
3. Strip 3 in. (76 mm) of outside insulation from power
cable (6c) from end opposite of fuse.
4. Strip 3/8 in. (10 mm) of insulation from red and black
wires.
5. Slide strain relief (6b) over end of power cable (6c)
on the end just stripped. Male thread of strain relief
should be toward stripped end.
6. Insert power cable through conduit thread in electri-
cal cover (2a). Connect wires from power cable to
wires from the motor using wire nuts (2e): red to red
and black to black.
7. Screw strain relief (6b) into electrical cover (2a).
CAUTION
Do not use a curb pump automatic shut-off nozzle
with this pump. Use of a curb pump automatic nozzle
may cause priming problems, reduced output flow,
and motor overheating. If an automatic shut-off nozzle
is required, use Graco part number 260082 (regular)
or 260083 (unleaded) or Catlow, Inc. part number
NCLF-1 (regular) or NCNLF-1 (unleaded).
CAUTION
• Ensure tank being used is clean and free of welding
slag.
• Ensure the tank has a vent to allow air into the tank
as the fuel is being pumped out. Failure to vent tank
will cause priming problems.
For tanks deeper than 36 in. (914 mm) you will
need a standard 1 in. (25 mm) pipe with 1 in. npt
threads on one end. Suction tubes longer than 60
in. (1.52 m) require a foot valve (Graco Part No.
260217) at the bottom of the tube to prevent loss of
prime.
Power cable can be cut to shorter length if 18 feet
(5.5 m) is not required. Cut to proper length and
proceed with steps 3 and 4.