Graco E-Flo SP EC100CS2 User manual

3A6586A
EN
Installation - Parts
E-Flo®SP
Electric Pumps
for Sealants and Adhesives
For use with single-component sealant and adhesive materials. For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
See page 3for model information, including maximum working pressure and approvals.
Important Safety Instructions
Read all warnings and instructions in this
manual and in all related manuals before
using the equipment. Save all instruc-
tions.
EC100CS2 ED145SS2 ED145CS2

Related Manuals
23A6586A
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
System Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Component Identification . . . . . . . . . . . . . . . . . . . . 7
Electric Pump with 220 cc Dura-Flo CS Lower . . 7
Advanced Display Module (ADM) . . . . . . . . . . . . 8
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Location and Mounting . . . . . . . . . . . . . . . . . . . . 9
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Power Requirements . . . . . . . . . . . . . . . . . . . . . 9
Connect Power . . . . . . . . . . . . . . . . . . . . . . . . . 10
Connect the Standalone Transformer . . . . . . . . 11
Install Vented Oil Cap Before Using Equipment. 12
Fluid Hose Connection . . . . . . . . . . . . . . . . . . . 12
Connecting Multiple Pumps . . . . . . . . . . . . . . . 13
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Wet Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Flush the Pump . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 16
Shutdown and Care of the Pump . . . . . . . . . . . . . 16
Driver Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 17
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Electric Pumps with Check-Mate Lowers . . . . . 18
Electric Pumps with Dura-Flo Lowers . . . . . . . . 22
Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Kits and Accessories . . . . . . . . . . . . . . . . . . . . . . . 28
Advanced Display Module Kit 25E439 . . . . . . . 28
Communication Gateway Module (CGM) Kits . . 29
Inlet Pressure Sensor Kit, 24Y245 . . . . . . . . . . 30
Pump Stand Frame, 253692 . . . . . . . . . . . . . . . 31
Wall Mount Bracket, 255143 . . . . . . . . . . . . . . . 31
Floor Mount Adapter, 223952 . . . . . . . . . . . . . . 32
CAN Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
E-Flo SP Pump Dimensions . . . . . . . . . . . . . . . 33
Pump Stand Mounting Hole Diagram . . . . . . . . 34
Floor Stand Mounting Hole Diagram . . . . . . . . . 35
Electric Driver Mounting Hole Pattern . . . . . . . . 35
Transformer Mounting Hole Diagram . . . . . . . . 36
Pump Performance . . . . . . . . . . . . . . . . . . . . . . . . 37
Technical Specifications . . . . . . . . . . . . . . . . . . . . 38
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 40
Related Manuals
Component Manuals in U.S. English
:
Manual Description
3A6331 E-Flo SP Supply Systems Instructions-Parts
3A6724 E-Flo SP Software Instructions
3A6482 APD20 Driver Instructions-Parts
312375 Check-Mate®100cc, 200cc, 250cc, 500cc CS/CM/SS/SM Lower Instruc-
tions-Parts List
311762 Dura-Flo™145cc, 180cc, 220cc, 290cc CS Lower Instructions-Parts List
311827 Dura-Flo™145cc, 180cc, 220cc, 290cc SS Lower Instructions-Parts List
311825 Dura-Flo™430cc CS/SS/SM Lower Instructions-Parts List
3A6321 ADM Token In-System Programming
3A1244 Graco Control Architecture™Module Programming
311619 Pump Mounting Kits
307971 Floor Stand Accessory

Models
3A6586A 3
Models
Check your pump package’s identification (ID) label
located on the side of the electric driver for the 8-digit
part number of your pump package. Use the following
matrix to identify the construction of your pump package
based on the eight digits.
For example: model EC100CS3 is an electric (E)
Check-Mate (C) 100 cc (100) pump with a carbon steel
(C) Severe Duty®(S) lower, an Advanced Display Mod-
ule (ADM), and 240 VAC power (3).
NOTE: Each Check-Mate pump size is available in CS,
CM, SS, and SM pump materials. Dura-Flo pump mate-
rial combinations depend on the pump size. For
Dura-Flow pumps, MaxLife®is only available with the
430 cc stainless steel pump lower. Refer to the matrix
below.
To order replacement parts, see the Parts section start-
ing on page 18.
NOTE: A single electric pump must include an ADM. Up
to six pumps can be connected in a system and con-
trolled by a single ADM. See Connecting Multiple
Pumps on page 13.
Approvals
Pump Style Pump Type Pump Size Pump Material Interface / Power
1st Digit 2nd Digit 3rd, 4th & 5th Digit 6th Digit 7th Digit 8th Digit
EElectric Pump CCheck-Mate 100 100 cc Check-Mate CCarbon Steel SSevere Duty 1None 240 VAC
200 200 cc Check-Mate SStainless Steel MMaxLife 2ADM 240 VAC
250 250 cc Check-Mate 3None 480 VAC
500 200 cc Check-Mate 4ADM 480 VAC
EElectric Pump DDura-Flo 115 115 cc Dura-Flo CCarbon Steel SSevere Duty 1None 240 VAC
2ADM 240 VAC
145 145 cc Dura-Flo CCarbon Steel SSevere Duty 3None 480 VAC
180 180 cc Dura-Flo SStainless Steel 4ADM 480 VAC
220 220 cc Dura-Flo
290 290 cc Dura-Flo
430 430 cc Dura-Flo
430 430 cc Dura-Flo SStainless Steel MMaxLife

Models
43A6586A
System Pressure
Due to factors such as the dispensing system design,
the material being pumped, and the flow rate, the
dynamic pressure will not reach the rated working (stall)
pressure of the system.
Flow Rate Table
Pump Working (Stall) Pressure Max Dynamic (Run) Pressure
Lower Size psi bar MPa psi bar MPa
Check-Mate
100CS/CM/SS/SM 6,000 414 41.4 6,000 414 41.4
200CS/CM/SS/SM 4,200 290 29.0 3,905 269 26.9
250CS/CM/SS/SM 3,400 234 23.4 3,122 215 21.5
500CS/CM/SS/SM 1,600 110 11.0 1,487 103 10.3
Dura-Flow
145SS 5,600 386 38.6 5,204 359 35.9
180SS 4,500 310 31.0 4,164 287 28.7
220SS 3,700 255 25.5 3,470 239 23.9
290SS 2,800 193 19.3 2,602 179 17.9
430CS/SS/SM 1,900 131 13.1 1,735 120 12.0
115CS 6,000 414 41.4 6,000 414 41.4
145CS 5,600 386 38.6 5,204 359 35.9
180CS 4,500 310 31.0 4,164 287 28.7
220CS 3,700 255 25.5 3,472 239 23.9
290CS 2,800 193 19.3 2,602 179 17.9
Lower Size
Flow Rate
(cc/min)
Flow Rate
(gpm) Outlet Fitting Size
Check-Mate
100CS/CM/SS/SM 2,500 0.66 1 in. NPT female
100CS/CM/SS/SM 5,000 1.32 1 in. NPT female
100CS/CM/SS/SM 6,250 1.65 1 in. NPT female
100CS/CM/SS/SM 12,500 3.30 1-1/2 in. NPT female
Dura-Flow
145SS 3,625 0.96 1 in. NPT female
180SS 4,500 1.19 1 in. NPT female
220SS 5,500 1.45 1 in. NPT female
290SS 7,250 1.92 1 in. NPT female
430CS/SS/SM 10,750 2.84 1-1/2 in. NPT female
115CS 2,875 0.76 1 in. NPT female
145CS 3,625 0.96 1 in. NPT female
180CS 4,500 1.19 1 in. NPT female
220CS 5,500 1.45 1 in. NPT female
290CS 7,250 1.92 1 in. NPT female

Warnings
3A6586A 5
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
DANGER
SEVERE ELECTRIC SHOCK HAZARD
This equipment can be powered by more than 240 V. Contact with this voltage will cause death or
serious injury.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
• This equipment must be grounded. Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.

Warnings
63A6586A
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent
flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well-ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions.
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are anti-static or conductive.
•Stop operation immediately if static sparking occurs or you feel a shock.Do not use equipment until
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system com-
ponent. See Technical Specifications in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Specifica-
tions in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete infor-
mation about your material, request Safety Data Sheets (SDSs) from distributor or retailer.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
WARNING

Component Identification
3A6586A 7
Component Identification
Electric Pump with 220 cc Dura-Flo CS Lower
Key:
A Electric Driver
B Displacement Pump
C Check Valve Block
D Advanced Display Module (ADM)
E Lift Ring
F Power Junction Box
G Pump Bleed Valve
HWetCup
J Disconnect Switch
K Driver Output Shaft
L Fluid Hose Connection
M Pressure Transducer Sensor
N Pressure Relief Valve
FIG. 1: E-Flo SP Components
B
D
A
C
G
E
K
H
F
J
L
M
N
Model EC100xxx Only

Component Identification
83A6586A
Advanced Display Module (ADM)
Front and Rear Views
Key:
BA Pump Enable
Enables the pump. Toggles between Active and System
Off.
BB Pump Status Indicator Light
BC Pump Soft Stop
Stops all pump processes and disables the pump.
BD Soft Keys
Defined by the icon on the screen next to the soft key.
BE Cancel
Cancel a selection or number entry while in the process of
entering a number or making a selection. Cancels the
pump processes.
BF Enter
Accept change, acknowledge error, select item, and
toggle selected item.
BG Lock/Setup
Toggle between run and setup screens.
BH Directional Keypad
Navigate within a screen or to a new screen.
BJ Numeric Keypad
BK Part Number Identification Label
BL USB Interface
BM CAN Cable Connection
Power and communication.
BN Module Status LEDs
Visual indicators to show the status of the ADM.
BP Token Access Cover
Access cover for software token.
BR Battery Access Cover
FIG. 2: ADM Component Identification
BA
BB
BC
BD
BE
BF
BG
BH
BP
BK
BN BM BL
BJ
BR

Installation
3A6586A 9
Installation
Accessories are available from Graco. Make certain
accessories such as hoses are adequately sized and
pressure-rated to meet the system’s requirements.
Location and Mounting
To properly locate and mount the pump, refer to Dimen-
sions starting on page 33. Always position the pump so
the driver, disconnect switch, and ADM are easily acces-
sible.
Attach a chain or hook at the proper lift location. Lift off
the pallet using a crane or a forklift. See the lift ring (E)
in Figure 1 on page 7.
Three pump mounting options are available from Graco:
a pump stand, a wall mount, and a floor mount adpater.
See Kits and Accessories starting on page 28 for infor-
mation about installing a pump using these mounting
options.
Always ensure the pump is level. If you are using the
pump stand, you can level the base using metal shims if
necessary. Secure the stand or floor mount using
anchors that are long enough to prevent the pump from
tipping.
Refer to the Electric Driver Mounting Hole Pattern on
page 35 to mount the driver to the stand or wall mount
once you have properly secured them to the floor or
wall.
Grounding
Electric pump: the pump is grounded through the
power cord.
Fluid hoses: use only electrically conductive hoses with
a maximum of 500 ft. (150 m) combined hose length to
ensure grounding continuity. Check the electrical resis-
tance of the hoses. If the total resistance to ground
exceeds 29 megaohms, replace the hose immediately.
Dispense valve: ground through connection to a prop-
erly grounded fluid hose and pump.
Fluid supply container: follow local code.
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded
surface. Do not place the pail on a non-conductive sur-
face, such as paper or cardboard, which interrupts the
grounding continuity.
To maintain grounding continuity when flushing or
relieving pressure: hold a metal part of the dispense
valve firmly to the side of a grounded metal pail, then
trigger the valve.
Power Requirements
The system requires a dedicated circuit protected with a
circuit breaker.
NOTICE
Always lift the pump at the proper lift location (E). Do
not lift in any other way. Failure to lift at the proper lift
location can result in damage to the pump system.
The equipment must be grounded to reduce the risk
of static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides an escape wire for the electric
current.
Voltage Phase Hz Current
200-240 VAC 1 50/60 20 A
400-480 VAC 1 50/60 10 A

Installation
10 3A6586A
Connect Power
Letters in parenthesis are used in this section for refer-
ence to callouts in the Component Identification sec-
tion starting on page 7.
1. Cut power cord wires to the following lengths:
• Ground wire - 6.5 inches (16.5 cm)
• Power wires - 3.0 inches (7.6 cm)
• Add ferrules as necessary. See Figure 3.
2. Remove the four screws to separate the junction
box cover and disconnect switch (J) from the junc-
tion box (F) on the electric driver.
NOTE: Inside the junction box, power wires to the driver
are connected to terminals 3L2 and 5L3 on the discon-
nect block. Refer to Figure 5 for the terminal locations.
3. Insert the power cord through the cord grip and into
the junction box.
4. Refer to Figure 5 and connect the wires from the
power cord into terminals 4T2 and 6T3. Each wire
can be connected to either terminal.
5. Attach the ground wire to one of the two ground ter-
minals inside the junction box as shown in Figure 6.
All electrical wiring must be done by a qualified elec-
trician and comply with all local codes and regula-
tions.
FIG. 3: Power Cord
FIG. 4: Remove Junction Box Cover
LQ
LQ
F
J
FIG. 5: Terminal Connections
FIG. 6: Connect Power
/
/
/
7
7
7
Disconnect
Block
Incoming
Power
Power to
Driver
For clarity, power wires to
the driver are not shown
Cord Grip

Installation
3A6586A 11
NOTE: Do not attach the ground wire to the grounding
lug locknut located by the wiring cord grip on the outside
of the electric driver. The lug locknut should only be
used for other grounding purposes if needed.
6. Place the power wires into the open area on either
side of the disconnect block as space permits.
7. Reinstall the junction box cover and disconnect
switch (J) using the four screws removed in step 2.
8. Tighten the cord grip to securely hold the power
cord in the junction box.
Connect the Standalone
Transformer
Units rated 480 VAC are shipped with a standalone
transformer, part no. 25E268. Mount the transformer
near the pump in a secure location that prevents dam-
age to the transformer or the wiring to the pump.
1. Refer to the Transformer Mounting Hole Diagram
on page 36 and use the mounting holes as a guide
to drill holes for 1/4 in. (6 mm) screws.
2. Attach the transformer securely to the mounting sur-
face.
3. Remove the four screws on the transformer as
shown in Figure 8 and remove the front cover.
4. Insert the power cord (not included) through a
punch-out on the side of the transformer. A cord grip
or conduit connection (not included) must be used
where wiring passes through the punch-out.
5. Refer to Figure 9 on page 12 and connect the wires
from the power cord to the wires marked H1 and H2
inside the transformer.
6. Connect the power cord ground wire to the ground-
ing bar inside the transformer as shown in Figure 9
on page 12.
NOTICE
If wires get pinched when the screws are tightened,
damage will occur. Make sure all wires are routed
correctly before installation.
FIG. 7: Tighten Cord Grip
All electrical wiring must be done by a qualified elec-
trician and comply with all local codes and regula-
tions.
FIG. 8: Standalone Transformer
Remove

Installation
12 3A6586A
7. Connect wiring (not included) to X1 and X2 and a
ground wire to the grounding bar. This wiring is for
connection to the pump.
NOTE: The other wires shown in Figure 9 (H3, X3) are
connected at the factory and are not required for con-
necting the transformer to the pump.
8. Run the wiring to the pump out through one of the
punch-outs in the side of the transformer cover. A
cord grip or conduit connection (not included) must
be used where wiring passes through the
punch-out.
9. Reattach the front cover using the four screws
removed in step 3.
10. Connect the wiring from the transformer into termi-
nals 4T2 and 6T3 inside the junction box and attach
the ground wire to one of the two ground terminals
inside the junction box as described in Connect
Power on page 10.
Install Vented Oil Cap Before
Using Equipment.
The driver gear-box is shipped from the factory pre-filled
with oil. The temporary unvented cap prevents oil leaks
during shipment. Before use, this temporary cap must
be replaced with the vented oil cap supplied with the
equipment.
NOTE: Prior to use, check oil level. Oil level should be
half way up the sight glass.
Fluid Hose Connection
Refer to Figure 1 on page 7.
Attach the fluid hose (not supplied) to the check valve
fluid hose connection (L).
NOTE: Be sure all components are adequately sized
and pressure rated to meet the system’s requirements.
FIG. 9: Transformer Wiring Connections
H3 X3 H2 X2 H1 X1
Connections to Pump
Grounding Bar
Connections from Power Supply
FIG. 10: Unvented and Vented Oil Caps
Unvented
Cap
Vented Cap
Vented cap attached here where shipped.

Installation
3A6586A 13
Connecting Multiple Pumps
Up to six E-Flo SP pumps can be connected together
and operated from one Advanced Display Module
(ADM). This can be configured with or without a Com-
munication Gateway Module (CGM).
The following components are required for connecting
the pumps, based on the configuration of your system:
• 1 pump with an ADM
• 1 to 5 additional pumps without an ADM
• 1 CAN cable for connecting each pump
• 1 splitter (part no. 121807)
• 1 CAN cable to connect the last pump to the splitter
(or CGM)
The following are optional for connecting the pumps:
•1CGM
• 1 cable to connect the CGM to the splitter
Connect the Pumps
NOTE: Refer to Figure 11 for the following steps. Fig-
ure 11 shows four pumps connected. The ADM can be
mounted on the first pump or at a location separate from
the pump.
1. Connect a CAN cable from port 1 on the first pump
(shown as Pump 1 in Figure 11) to the splitter.
2. Connect a second CAN cable from the splitter to the
ADM.
3. Connect a third CAN cable to port 1 on the CGM.
NOTE: Figure 11 shows the configuration with a CGM.
If you are not using a CGM, the CAN cable from the last
pump is connected directly to the splitter.
4. Connect another CAN cable from port 2 on Pump 1
to port 1 on Pump 2.
5. Use additional CAN cables to make the same con-
nections between each pump.
6. Connect the last pump in the system from port 2 on
the pump to the CGM at port 2 or directly to the
splitter.
7. Refer to the E-Flo SP Software Instructions manual
for information about configuring and operating mul-
tiple pumps. See Related Manuals on page 2.
NOTE: Refer to CAN Cables on page 32 for a listing of
available cables.
FIG. 11: Multiple Pump Connections
1 2 43
From Port 1
Pump
From Port 2 To Port 1
To Port 1
Splitter
Optional
Optional
To Port 2
From Port 2 To Port 1 From Port 2
From Port 2
To Port 1
Pump Pump Pump
NOTE: Four pumps shown. Can
connect up to six pumps.

Setup
14 3A6586A
Setup
Letters in parenthesis are used in this section for refer-
ence to callouts in the Component Identification sec-
tion starting on page 7.
NOTE: Refer to the E-Flo SP Software Instructions
manual for ADM setup instructions. See Related Manu-
als on page 2.
Wet Cup
Before starting, fill the wet cup (H) 1/3 full with Graco
Throat Seal Liquid (TSL) or a compatible solvent.
Torque the Wet Cup
The wet cup is torqued at the factory; however, throat
packing seals on the pumps may relax over time. Check
wet cup torque frequently after initial start-up and peri-
odically after the first week of production. Maintaining
proper wet cup torque is important to extending seal life.
Flush the Pump
NOTE: The pump is tested with lightweight oil, which is
left in to protect the pump parts. If the fluid you are using
may be contaminated by the oil, flush it out with a com-
patible solvent before using the pump.
Always flush at the lowest pressure possible. Check
connectors for leaks and tighten as necessary. Flush
with a fluid that is compatible with the fluid being dis-
pensed and the equipment wetted parts.
NOTE: Check with your fluid manufacturer or supplier
for recommended flushing fluids and flushing frequency.
NOTE: Refer to the E-Flo SP Software Instructions
manual for information about using the software features
of the ADM. See Related Manuals on page 2.
1. Follow the Pressure Relief Procedure on page 16.
2. Turn the disconnect switch (J) ON.
3. At the ADM (D), use the ADM’s arrow keys to select
the pump you want to flush from the Menu Bar.
NOTE: If multiple pumps are connected together, there
can be up to six pumps shown in the Menu Bar.
FIG. 12: Wet Cup
H
To avoid fire and explosion, always ground the equip-
ment and the waste container. To avoid static spark-
ing and injury from splashing, always flush at the
lowest possible pressure.
NOTICE
To prevent damage to the pump from rust, never
leave water or water-based fluid in a carbon steel
pump overnight. If you are pumping a water-based
fluid, flush with water first. Then flush with a rust
inhibitor, such as mineral spirits. Relieve pressure,
but leave the rust inhibitor in the pump to protect
parts from corrosion.

Setup
3A6586A 15
4. Enter the Edit screen for that pump by pressing the
soft key next to the icon.
5. Press the soft key next to the Pressure Mode
icon.
6. Enter 100 psi (0.69 MPa, 6.9 bar) as the pressure.
7. Press the soft key next to the Pump On/Off
icon to turn on the pump.
8. Adjust pressure as necessary.
9. Hold a metal part of the dispense valve firmly to the
side of a grounded metal pail.
10. Open the dispense valve and flush the system until
clear solvent flows from the gun/valve.
11. Exit the Edit screen by pressing the soft key next to
the icon.
12. If you have multiple pumps connected, repeat steps
3 through 11 for each pump you want to flush.
Follow the Pressure Relief Procedure on page 16.

Pressure Relief Procedure
16 3A6586A
Pressure Relief
Procedure
Follow the Pressure Relief Procedure whenever
you see this symbol.
NOTE: Refer to the E-Flo SP Software Instructions
manual for additional information about using the soft-
ware features of the ADM. See Related Manuals on
page 2.
1. Make sure the power is turned on.
2. At the ADM (D), use the ADM’s arrow keys to select
a pump from the Menu Bar.
NOTE: If multiple pumps are connected together, there
can be up to six pumps listed in the Menu Bar.
3. Enter the Edit screen for that pump by pressing the
soft key next to the icon.
4. Press the soft key next to the icon to stop the
pump.
5. Hold a metal part of the dispense valve firmly to the
side of a grounded metal pail, and open the dis-
pense valve to relieve pressure.
6. Exit the Edit screen for that pump by pressing the
soft key next to the icon.
7. If you are using multiple pumps connected, repeat
steps 2 through 6 for each pump showing in the
ADM’s Menu Bar.
8. Turn the disconnect switch (J) OFF.
9. Open your system’s fluid line drain valve and open
each pumps bleed valve (G). Have a container
ready to catch the drainage.
10. Leave the pump bleed valves (G) open until ready to
dispense again.
Shutdown and Care of the
Pump
1. Stop each pump at the bottom of the stroke to pre-
vent fluid from drying on the exposed displacement
rod and damaging the throat packings. See the
E-Flo SP Software Instructions manual for informa-
tion about jogging the pump. See Related Manuals
on page 2.
2. Always flush each pump before the fluid dries on the
displacement rod. Follow the flushing the pump pro-
cedure in Flush the Pump on page 14.
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing
fluid and moving parts, follow the Pressure Relief Pro-
cedure when you stop spraying and before cleaning,
checking, or servicing the equipment.
NOTICE
To prevent damage to the pump from rust, never
leave water or water-based fluid in a carbon steel
pump overnight. If you are pumping a water-based
fluid, flush with water first. Then flush with a rust
inhibitor, such as mineral spirits. Relieve pressure,
but leave the rust inhibitor in the pump to protect
parts from corrosion.

Driver Maintenance
3A6586A 17
Driver Maintenance
Preventative Maintenance Schedule
The operating conditions of your particular system
determine how often maintenance is required. Establish
a preventative maintenance schedule by recording when
and what kind of maintenance is needed, and then
determine a regular schedule for checking your system.
Change the Oil
NOTE: Change the oil after a break-in period of 200,000
to 300,000 cycles. After the break-in period, change the
oil once per year.
1. Follow the Pressure Relief Procedure on page 16.
2. Place a minimum 2 quart (1.9 liter) container under
the oil drain port.
3. Remove the oil drain plug. See Figure 13 for the
location of the drain plug. Allow all oil to drain from
the driver.
4. Reinstall the oil drain plug. Torque to 18-23 ft-lb
(25-30 N•m).
5. Open the fill cap and add Graco Part 16W645 ISO
220 silicone-free synthetic EP gear oil. Check the oil
level in the sight glass. Fill until the oil level is near
the halfway point of the sight glass. The oil capacity
is approximately 1.0 - 1.2 quarts (0.9 - 1.1 liters). Do
not overfill.
6. Reinstall the fill cap.
Check Oil Level
Refer to Figure 13 below. Check the oil level in the sight
glass on a regular basis. The oil level should be near the
halfway point of the sight glass when the driver is not
running. If the oil is low, open the fill cap and add Graco
Part No. 16W645 ISO 220 silicone-free synthetic EP
gear oil.
The oil capacity is approximately 1.0 - 1.2 quarts (0.9 -
1.1 liters). Do not overfill.
Bearing Pre-Load
The bearing pre-loads are factory set and are not user
adjustable. Do not adjust the bearing pre-loads. See the
APD20 Driver Instructions-Parts manual for mainte-
nance information. See Related Manuals on page 2.
NOTICE
Do not open/remove the gear cover. Opening the gear
cover may alter the factory set bearing pre-load and
may reduce the product life.
NOTICE
Only use oil with Graco part number 16W645. Any
other oil may not lubricate properly and can cause
damage to the drive train.
FIG. 13: Sight Glass and Oil Fill Cap
Fill Cap
Sight Glass
Bearing Pre-loads
Oil Drain Plug

Parts
18 3A6586A
Parts
Electric Pumps with Check-Mate Lowers
NOTE: These parts apply to all Check-Mate electric pump configurations.
FIG. 14: Check-Mate Electric Pump Parts
1
2
1c
1d
11
1a
9
7
8
1p
1f
1j
1h
1g
Torque to 50-60 ft-lbs (68-81 N•m).
Torque to 124-155 ft-lbs (168-210 N•m).
Apply blue pipe sealant.
Apply tan lubricant.
Apply white thread sealant to all non-swivel pipe threads.
1
2
3
5
7
2
1
3
1
EC100CS2 Shown
108
33
15
50
48
47 1m
1n
1b
3
12
13 14
1g 5
1f 2
1h
EC500xxx
Pumps Only
EC100xxx to EC250xxx Pumps
3
1e
5
6
21
Included with 480 VAC
models only.

Parts
3A6586A 19
Parts List for EC100xxx, 200xxx, and 250xxx
EC100CSx
EC100CMx
EC100SSx
EC100SMx
EC200CSx
EC200CMx
EC200SSx
EC200SMx
EC250CSx
EC250CMx
EC250SSx
EC250SMx
Ref Part Description Quantity
1 --- PUMP, electrical, c-mate
1a 25N519 KIT, driver, apd20, vertical 111111111111
1b 15K750 ROD, tie, nxt to cm lower 333333333333
1c Table 1† LOWER, pump 111111111111
1d 108098 WASHER, lock, spring 333333333333
1e 106166 NUT, mach, hex 333333333333
1f 15H392 ROD, adapter, extreme 111111111111
1g 244819 COUPLING, assembly, 145-290 xtreme 111111111111
1h 197340 COVER, coupler 111111111111
1j 244820 CLIP, hairpin, (w/ lanyard) 111111111111
1k 112887* TOOL, wrench, spanner 111111111111
1m 25N738 VALVE, check, 1 in. npt with relief 1111
25N780 VALVE, check, 1 in. npt 11111111
1n
158586 FITTING, bushing 11
131523 BUSHING, hex hd, 3/4 npt X 1 npt, ss 11
131526 FITTING, nipple, 1 in. npt, cs 22 22
131524 FITTING, nipple, 1 in. npt, ss 22 22
1p 17Y515 LABEL, e-flo sp 111111111111
1r C38321* TIE, cable, 3.62 LG 222222222222
2 24P823MODULE, control, bracket 111111111111
3 24E451MODULE, gca, adm 111111111111
4 121001* CABLE, can, female / female 1.0 m 111111111111
5 102726 PLUG, pipe headless 111111111111
6 17X387 BOX, junction, power, motor, apd 111111111111
7 117080 SCREW, Shcs m8 x 60 444444444444
8 104572 WASHER, lock spring 444444444444
9 121171 GRIP, cord, .35-.63, 3/4 111111111111
10 123407* FERRULE, wire, 16 awg 222222222222
11 123970 SWITCH, disconnect, 40 a 111111111111
12 123971 KNOB, disconnect, operator 111111111111
13 130692 COVER, juction box, apd motor 111111111111
14 113768 SCREW, socket, fl hd 444444444444
15 16T764LABEL, warning 111111111111
21 25E268‡KIT, transformer, stand alone 111111111111

Parts
20 3A6586A
--- Not available for individual sale.
* Not shown.
†Refer to Table 1 below for the part number for each model.
Only available on models with an ADM - model numbers ending in a 2 or 4. See Models on page 3.
‡ Only available on models with 480 VAC power - model numbers ending in a 3 or 4. See Models on page 3.
Replacement Danger and Warning labels, tags, and cards are available at no cost.
English, Japanese, Korean, and Chinese.
English, Spanish, French.
Parts List for EC500xxx
EC100CSx
EC100CMx
EC100SSx
EC100SMx
EC200CSx
EC200CMx
EC200SSx
EC200SMx
EC250CSx
EC250CMx
EC250SSx
EC250SMx
Ref Part Description Quantity
Electric Driver Warning Labels
33 16W360 LABEL, safety, warning, multiple 111111111111
17J476 LABEL, safety, warning, multiple 111111111111
108 195792 LABEL, safety, warning, electric shock 111111111111
195793 LABEL, safety, warning, electric shock 111111111111
Pump Lower Warning Labels
47 184090PLATE, warning 111111 11
184462PLATE, warning, sst 11 11
48 184151LABEL, warning 1111
50 172479TAG, warning 111111111111
Table 1: Check-Mate Pump Lowers - Ref 3
Pump Model Part Pump Model Part
EC100CSx L100CS EC250CSx L250CS
EC100CMx L100CM EC250CMx L250CM
EC100SSx L100SS EC250SSx L250SS
EC100SMx L100SM EC250SMx L250SM
EC200CSx L200CS EC500CSx L500CS
EC200CMx L200CM EC500CMx L500CM
EC200SSx L200SS EC500SSx L500SS
EC200SMx L200SM EC500SMx L500SM
EC500CSx EC500CMx EC500SSx EC500SMx
Ref Part Description Quantity
1 --- PUMP, electric, c-mate, 500cc 1111
1a 25N519 KIT, driver, apd20, vertical 1111
1b 15K750 ROD, tie, nxt to cm lower 3333
1c Table 1† LOWER, pump 1111
1d 108098 WASHER, lock, spring 3333
1e 106166 NUT, mach, hex 3333
1f 15H370 ADAPTER, 1 1/4-12 1111