Graco E-Flo SP EC100CS2 User manual

3A6586A
EN
Installation - Parts
E-Flo®SP
Electric Pumps
for Sealants and Adhesives
For use with single-component sealant and adhesive materials. For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
See page 3for model information, including maximum working pressure and approvals.
Important Safety Instructions
Read all warnings and instructions in this
manual and in all related manuals before
using the equipment. Save all instruc-
tions.
EC100CS2 ED145SS2 ED145CS2

Related Manuals
23A6586A
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
System Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Component Identification . . . . . . . . . . . . . . . . . . . . 7
Electric Pump with 220 cc Dura-Flo CS Lower . . 7
Advanced Display Module (ADM) . . . . . . . . . . . . 8
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Location and Mounting . . . . . . . . . . . . . . . . . . . . 9
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Power Requirements . . . . . . . . . . . . . . . . . . . . . 9
Connect Power . . . . . . . . . . . . . . . . . . . . . . . . . 10
Connect the Standalone Transformer . . . . . . . . 11
Install Vented Oil Cap Before Using Equipment. 12
Fluid Hose Connection . . . . . . . . . . . . . . . . . . . 12
Connecting Multiple Pumps . . . . . . . . . . . . . . . 13
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Wet Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Flush the Pump . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 16
Shutdown and Care of the Pump . . . . . . . . . . . . . 16
Driver Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 17
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Electric Pumps with Check-Mate Lowers . . . . . 18
Electric Pumps with Dura-Flo Lowers . . . . . . . . 22
Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Kits and Accessories . . . . . . . . . . . . . . . . . . . . . . . 28
Advanced Display Module Kit 25E439 . . . . . . . 28
Communication Gateway Module (CGM) Kits . . 29
Inlet Pressure Sensor Kit, 24Y245 . . . . . . . . . . 30
Pump Stand Frame, 253692 . . . . . . . . . . . . . . . 31
Wall Mount Bracket, 255143 . . . . . . . . . . . . . . . 31
Floor Mount Adapter, 223952 . . . . . . . . . . . . . . 32
CAN Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
E-Flo SP Pump Dimensions . . . . . . . . . . . . . . . 33
Pump Stand Mounting Hole Diagram . . . . . . . . 34
Floor Stand Mounting Hole Diagram . . . . . . . . . 35
Electric Driver Mounting Hole Pattern . . . . . . . . 35
Transformer Mounting Hole Diagram . . . . . . . . 36
Pump Performance . . . . . . . . . . . . . . . . . . . . . . . . 37
Technical Specifications . . . . . . . . . . . . . . . . . . . . 38
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 40
Related Manuals
Component Manuals in U.S. English
:
Manual Description
3A6331 E-Flo SP Supply Systems Instructions-Parts
3A6724 E-Flo SP Software Instructions
3A6482 APD20 Driver Instructions-Parts
312375 Check-Mate®100cc, 200cc, 250cc, 500cc CS/CM/SS/SM Lower Instruc-
tions-Parts List
311762 Dura-Flo™145cc, 180cc, 220cc, 290cc CS Lower Instructions-Parts List
311827 Dura-Flo™145cc, 180cc, 220cc, 290cc SS Lower Instructions-Parts List
311825 Dura-Flo™430cc CS/SS/SM Lower Instructions-Parts List
3A6321 ADM Token In-System Programming
3A1244 Graco Control Architecture™Module Programming
311619 Pump Mounting Kits
307971 Floor Stand Accessory

Models
3A6586A 3
Models
Check your pump package’s identification (ID) label
located on the side of the electric driver for the 8-digit
part number of your pump package. Use the following
matrix to identify the construction of your pump package
based on the eight digits.
For example: model EC100CS3 is an electric (E)
Check-Mate (C) 100 cc (100) pump with a carbon steel
(C) Severe Duty®(S) lower, an Advanced Display Mod-
ule (ADM), and 240 VAC power (3).
NOTE: Each Check-Mate pump size is available in CS,
CM, SS, and SM pump materials. Dura-Flo pump mate-
rial combinations depend on the pump size. For
Dura-Flow pumps, MaxLife®is only available with the
430 cc stainless steel pump lower. Refer to the matrix
below.
To order replacement parts, see the Parts section start-
ing on page 18.
NOTE: A single electric pump must include an ADM. Up
to six pumps can be connected in a system and con-
trolled by a single ADM. See Connecting Multiple
Pumps on page 13.
Approvals
Pump Style Pump Type Pump Size Pump Material Interface / Power
1st Digit 2nd Digit 3rd, 4th & 5th Digit 6th Digit 7th Digit 8th Digit
EElectric Pump CCheck-Mate 100 100 cc Check-Mate CCarbon Steel SSevere Duty 1None 240 VAC
200 200 cc Check-Mate SStainless Steel MMaxLife 2ADM 240 VAC
250 250 cc Check-Mate 3None 480 VAC
500 200 cc Check-Mate 4ADM 480 VAC
EElectric Pump DDura-Flo 115 115 cc Dura-Flo CCarbon Steel SSevere Duty 1None 240 VAC
2ADM 240 VAC
145 145 cc Dura-Flo CCarbon Steel SSevere Duty 3None 480 VAC
180 180 cc Dura-Flo SStainless Steel 4ADM 480 VAC
220 220 cc Dura-Flo
290 290 cc Dura-Flo
430 430 cc Dura-Flo
430 430 cc Dura-Flo SStainless Steel MMaxLife

Models
43A6586A
System Pressure
Due to factors such as the dispensing system design,
the material being pumped, and the flow rate, the
dynamic pressure will not reach the rated working (stall)
pressure of the system.
Flow Rate Table
Pump Working (Stall) Pressure Max Dynamic (Run) Pressure
Lower Size psi bar MPa psi bar MPa
Check-Mate
100CS/CM/SS/SM 6,000 414 41.4 6,000 414 41.4
200CS/CM/SS/SM 4,200 290 29.0 3,905 269 26.9
250CS/CM/SS/SM 3,400 234 23.4 3,122 215 21.5
500CS/CM/SS/SM 1,600 110 11.0 1,487 103 10.3
Dura-Flow
145SS 5,600 386 38.6 5,204 359 35.9
180SS 4,500 310 31.0 4,164 287 28.7
220SS 3,700 255 25.5 3,470 239 23.9
290SS 2,800 193 19.3 2,602 179 17.9
430CS/SS/SM 1,900 131 13.1 1,735 120 12.0
115CS 6,000 414 41.4 6,000 414 41.4
145CS 5,600 386 38.6 5,204 359 35.9
180CS 4,500 310 31.0 4,164 287 28.7
220CS 3,700 255 25.5 3,472 239 23.9
290CS 2,800 193 19.3 2,602 179 17.9
Lower Size
Flow Rate
(cc/min)
Flow Rate
(gpm) Outlet Fitting Size
Check-Mate
100CS/CM/SS/SM 2,500 0.66 1 in. NPT female
100CS/CM/SS/SM 5,000 1.32 1 in. NPT female
100CS/CM/SS/SM 6,250 1.65 1 in. NPT female
100CS/CM/SS/SM 12,500 3.30 1-1/2 in. NPT female
Dura-Flow
145SS 3,625 0.96 1 in. NPT female
180SS 4,500 1.19 1 in. NPT female
220SS 5,500 1.45 1 in. NPT female
290SS 7,250 1.92 1 in. NPT female
430CS/SS/SM 10,750 2.84 1-1/2 in. NPT female
115CS 2,875 0.76 1 in. NPT female
145CS 3,625 0.96 1 in. NPT female
180CS 4,500 1.19 1 in. NPT female
220CS 5,500 1.45 1 in. NPT female
290CS 7,250 1.92 1 in. NPT female

Warnings
3A6586A 5
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
DANGER
SEVERE ELECTRIC SHOCK HAZARD
This equipment can be powered by more than 240 V. Contact with this voltage will cause death or
serious injury.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
• This equipment must be grounded. Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.

Warnings
63A6586A
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent
flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well-ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions.
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are anti-static or conductive.
•Stop operation immediately if static sparking occurs or you feel a shock.Do not use equipment until
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system com-
ponent. See Technical Specifications in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Specifica-
tions in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete infor-
mation about your material, request Safety Data Sheets (SDSs) from distributor or retailer.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
WARNING

Component Identification
3A6586A 7
Component Identification
Electric Pump with 220 cc Dura-Flo CS Lower
Key:
A Electric Driver
B Displacement Pump
C Check Valve Block
D Advanced Display Module (ADM)
E Lift Ring
F Power Junction Box
G Pump Bleed Valve
HWetCup
J Disconnect Switch
K Driver Output Shaft
L Fluid Hose Connection
M Pressure Transducer Sensor
N Pressure Relief Valve
FIG. 1: E-Flo SP Components
B
D
A
C
G
E
K
H
F
J
L
M
N
Model EC100xxx Only

Component Identification
83A6586A
Advanced Display Module (ADM)
Front and Rear Views
Key:
BA Pump Enable
Enables the pump. Toggles between Active and System
Off.
BB Pump Status Indicator Light
BC Pump Soft Stop
Stops all pump processes and disables the pump.
BD Soft Keys
Defined by the icon on the screen next to the soft key.
BE Cancel
Cancel a selection or number entry while in the process of
entering a number or making a selection. Cancels the
pump processes.
BF Enter
Accept change, acknowledge error, select item, and
toggle selected item.
BG Lock/Setup
Toggle between run and setup screens.
BH Directional Keypad
Navigate within a screen or to a new screen.
BJ Numeric Keypad
BK Part Number Identification Label
BL USB Interface
BM CAN Cable Connection
Power and communication.
BN Module Status LEDs
Visual indicators to show the status of the ADM.
BP Token Access Cover
Access cover for software token.
BR Battery Access Cover
FIG. 2: ADM Component Identification
BA
BB
BC
BD
BE
BF
BG
BH
BP
BK
BN BM BL
BJ
BR

Installation
3A6586A 9
Installation
Accessories are available from Graco. Make certain
accessories such as hoses are adequately sized and
pressure-rated to meet the system’s requirements.
Location and Mounting
To properly locate and mount the pump, refer to Dimen-
sions starting on page 33. Always position the pump so
the driver, disconnect switch, and ADM are easily acces-
sible.
Attach a chain or hook at the proper lift location. Lift off
the pallet using a crane or a forklift. See the lift ring (E)
in Figure 1 on page 7.
Three pump mounting options are available from Graco:
a pump stand, a wall mount, and a floor mount adpater.
See Kits and Accessories starting on page 28 for infor-
mation about installing a pump using these mounting
options.
Always ensure the pump is level. If you are using the
pump stand, you can level the base using metal shims if
necessary. Secure the stand or floor mount using
anchors that are long enough to prevent the pump from
tipping.
Refer to the Electric Driver Mounting Hole Pattern on
page 35 to mount the driver to the stand or wall mount
once you have properly secured them to the floor or
wall.
Grounding
Electric pump: the pump is grounded through the
power cord.
Fluid hoses: use only electrically conductive hoses with
a maximum of 500 ft. (150 m) combined hose length to
ensure grounding continuity. Check the electrical resis-
tance of the hoses. If the total resistance to ground
exceeds 29 megaohms, replace the hose immediately.
Dispense valve: ground through connection to a prop-
erly grounded fluid hose and pump.
Fluid supply container: follow local code.
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded
surface. Do not place the pail on a non-conductive sur-
face, such as paper or cardboard, which interrupts the
grounding continuity.
To maintain grounding continuity when flushing or
relieving pressure: hold a metal part of the dispense
valve firmly to the side of a grounded metal pail, then
trigger the valve.
Power Requirements
The system requires a dedicated circuit protected with a
circuit breaker.
NOTICE
Always lift the pump at the proper lift location (E). Do
not lift in any other way. Failure to lift at the proper lift
location can result in damage to the pump system.
The equipment must be grounded to reduce the risk
of static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides an escape wire for the electric
current.
Voltage Phase Hz Current
200-240 VAC 1 50/60 20 A
400-480 VAC 1 50/60 10 A

Installation
10 3A6586A
Connect Power
Letters in parenthesis are used in this section for refer-
ence to callouts in the Component Identification sec-
tion starting on page 7.
1. Cut power cord wires to the following lengths:
• Ground wire - 6.5 inches (16.5 cm)
• Power wires - 3.0 inches (7.6 cm)
• Add ferrules as necessary. See Figure 3.
2. Remove the four screws to separate the junction
box cover and disconnect switch (J) from the junc-
tion box (F) on the electric driver.
NOTE: Inside the junction box, power wires to the driver
are connected to terminals 3L2 and 5L3 on the discon-
nect block. Refer to Figure 5 for the terminal locations.
3. Insert the power cord through the cord grip and into
the junction box.
4. Refer to Figure 5 and connect the wires from the
power cord into terminals 4T2 and 6T3. Each wire
can be connected to either terminal.
5. Attach the ground wire to one of the two ground ter-
minals inside the junction box as shown in Figure 6.
All electrical wiring must be done by a qualified elec-
trician and comply with all local codes and regula-
tions.
FIG. 3: Power Cord
FIG. 4: Remove Junction Box Cover
LQ
LQ
F
J
FIG. 5: Terminal Connections
FIG. 6: Connect Power
/
/
/
7
7
7
Disconnect
Block
Incoming
Power
Power to
Driver
For clarity, power wires to
the driver are not shown
Cord Grip