Graco Huskyt 2150 Operation manual

Instructions – Parts List
POLYPROPYLENE AND PVDF
Huskyt2150 Air-Operated
Diaphragm Pumps
2–inch AODD pump for fluid transfer applications. For professional
use only.
Not approved to European explosive atmosphere requirements.
See Models on page 2 for a list of pump models and descriptions.
120 psi (0.8 MPa, 8 bar) Maximum Fluid Working Pressure
120 psi (0.8 MPa, 8 bar) Maximum Air Input Pressure
Patent No.
CN ZL94102643.4
FR 9408894
JA 351720
US 5,368,452
308550ZAC
EN
See page 2 for table of contents.
04613B
Important Safety Instructions
Read all warnings and instructions in the
manual. Save these instructions.

2 308550
Table of Contents
Models 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Warnings 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service
Repairing the Air Valve 16. . . . . . . . . . . . . . . . . . . . . .
Ball Check Valve Repair 18. . . . . . . . . . . . . . . . . . . . .
Diaphragm Repair 19. . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing and Air Gasket Removal 23. . . . . . . . . . . . .
Pump Matrix 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Kit Matrix 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Sequence 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Performance Chart 35. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Standard Warranty 36. . . . . . . . . . . . . . . . . . . . . .
Graco Information 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Models
Model No. Description
*DF2______ Polypropylene Pumps
*DG2______ Polypropylene Pumps, Remote
*DF5______ PVDF Pumps
*DG5______ PVDF Pumps, Remote
*DV2______ Polypropylene Plus Pumps
*DV5______ PVDF Plus Pumps
232504 Private–Label Polypropylene 2150 Pump (See page 26.)
24B762 PVDF Plus Pump with overmolded diaphragms
24B763 Polypropylene Plus Pump with overmolded diaphragms
24B764 Polypropylene Pump with overmolded diaphragms
24B765 Polypropylene Pump with overmolded diaphragms and sst seats
24B833 PVDF Pump with overmolded diaphragms
* NOTE: Refer to the Pump Matrix on page 26 to determine the Model No. of your pump.
NOTE: Plus models include stainless steel center sections.

308550 3
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
DThis equipment is for professional use only.
DRead all instruction manuals, tags, and labels before operating the equipment.
DUse the equipment only for its intended purpose. If you are not sure, call your Graco distributor.
DDo not alter or modify this equipment. Use only genuine Graco parts and accessories.
DCheck equipment daily. Repair or replace worn or damaged parts immediately.
DDo not exceed the maximum working pressure of the lowest rated component in your system.
This equipment has a 120 psi (0.8 MPa, 8 bar) maximum working pressure at 120 psi
(0.8 MPa, 8 bar) maximum incoming air pressure.
DUse fluids and solvents which are compatible with the equipment wetted parts. Refer to the
Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s
warnings.
DDo not use hoses to pull equipment.
DRoute hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not ex-
pose Graco hoses to temperatures above 82_C (180_F) or below –40_C (–40_F).
DDo not lift pressurized equipment.
DWear hearing protection when operating this equipment.
DComply with all applicable local, state, and national fire, electrical, and safety regulations.
WARNING
INSTRUCTIONS

4 308550
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the
skin, inhaled, or swallowed.
DKnow the specific hazards of the fluid you are using.
DStore hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
DAlways wear protective eyewear, gloves, clothing and respirator as recommended by the fluid
and solvent manufacturer.
DPipe and dispose of the exhaust air safely, away from people, animals, and food handling areas.
If the diaphragm fails, the fluid is exhausted along with the air. See Air Exhaust Ventilation on
page 11.
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.
DGround the equipment. Refer to Grounding on page 6.
DNever use a polypropylene or PVDF pump with non-conductive flammable fluids as specified by
your local fire protection code. Refer to Grounding on page 6 for additional information. Consult
your fluid supplier to determine the conductivity or resistivity of your fluid.
DIf there is any static sparking or you feel an electric shock while using this equipment, stop
pumping immediately. Do not use the equipment until you identify and correct the problem.
DProvide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed, dispensed, or transferred.
DPipe and dispose of the exhaust air safely, away from all sources of ignition. If the diaphragm
fails, the fluid is exhausted along with the air. See Air Exhaust Ventilation on page 11.
DKeep the work area free of debris, including solvent, rags, and gasoline.
DElectrically disconnect all equipment in the work area.
DExtinguish all open flames or pilot lights in the work area.
DDo not smoke in the work area.
DDo not turn on or off any light switch in the work area while operating or if fumes are present.
DDo not operate a gasoline engine in the work area.
WARNING

308550 5
Installation
General Information
DThe Typical Installation shown in Fig. 2 is only a
guide for selecting and installing system compo-
nents. Contact your Graco distributor or Graco
Technical Assistance (see back page) for assis-
tance in planning a system to suit your needs.
DAlways use Genuine Graco Parts and Accessories.
Be sure all accessories are adequately sized and
pressure-rated to meet the system’s requirements.
DReference numbers and letters in parentheses refer
to the callouts in the figures and the parts lists on
pages 28–31.
DVariations in color between the plastic components
of this pump are normal. Color variation does not
affect the performance of the pump.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can
cause serious injury or death if splashed
in the eyes or on the skin, inhaled, or
swallowed.
1. Read TOXIC FLUID HAZARD on page 4.
2. Use fluids and solvents which are compatible
with the equipment wetted parts. Refer to the
Technical Data section of all equipment manu-
als. Read the fluid and solvent manufacturer’s
warnings.
WARNING
Tighten Screws Before First Use
Before using the pump for the first time, check and
retorque all external fasteners. See Torque Se-
quence, page 32. After the first day of operation,
retorque the fasteners. Although pump use varies, a
general guideline is to retorque fasteners every two
months.

6 308550
Installation
Grounding
FIRE AND EXPLOSION HAZARD
This pump must be grounded. Before
operating the pump, ground the system
as explained below. Also, read the sec-
tion FIRE AND EXPLOSION HAZARD,
on page 4.
Polypropylene and PVDF are not conductive.
Attaching the ground wire to the grounding lug will
ground only the air motor. When pumping conduc-
tive flammable fluids, always ground the entire
fluid system by making sure the fluid has an electri-
cal path to a true earth ground. See Fig. 1.
Never use a polypropylene or a PVDF pump with
non-conductive flammable fluids as specified by
your local fire protection code.
US Code (NFPA 77 Static Electricity) recommends
a conductivity greater than 50 x 10–12 Siemans/me-
ter (mhos/meter) over your operating temperature
range to reduce the hazard of fire. Consult your
fluid supplier to determine the conductivity or
resistivity of your fluid. The resistivity must be less
than 2 x 1012 ohm-centimeters.
WARNING
To reduce the risk of static sparking, ground the pump
and all other equipment used or located in the pumping
area. Check your local electrical code for detailed
grounding instructions for your area and type of equip-
ment.
Ground all of this equipment:
DAir Motor: Connect a ground wire and clamp as
shown in Fig. 1. Loosen the grounding screw (W).
Insert one end of a 12 ga (1.5 mm@) minimum
ground wire (Y) behind the grounding screw and
tighten the screw securely. Connect the clamp end
of the ground wire to a true earth ground. Order
Part No. 237569 Ground Wire and Clamp.
NOTE: When pumping conductive flammable fluids
with a polypropylene or a PVDF pump, always ground
the entire fluid system. See the WARNING on page
6.
DAir and fluid hoses: Use only electrically conductive
hoses.
DAir compressor: Follow the manufacturer’s recom-
mendations.
DAll solvent pails used when flushing: Follow the
local code. Use only metal pails, which are conduc-
tive. Do not place the pail on a non-conductive
surface, such as paper or cardboard, which inter-
rupts the grounding continuity.
DFluid supply container: Follow the local code.
Fig. 1
Y
W
02646
B

308550 7
Installation
Air Line
WARNING
A bleed-type master air valve (B) is required in
your system to relieve air trapped between this
valve and the pump. Trapped air can cause the
pump to cycle unexpectedly, which could result in
serious injury, including splashing in the eyes or on
the skin, injury from moving parts, or contamination
from hazardous fluids. See Fig. 2.
1. Install the air line accessories as shown in Fig. 2.
Mount these accessories on the wall or on a
bracket. Be sure the air line supplying the acces-
sories is electrically conductive.
a. Install an air regulator (C) and gauge to control
the fluid pressure. The fluid outlet pressure will
be the same as the setting of the air regulator.
b. Locate one bleed-type master air valve (B)
close to the pump and use it to relieve trapped
air. See the WARNING at left. Locate the other
master air valve (E) upstream from all air line
accessories and use it to isolate them during
cleaning and repair.
c. The air line filter (F) removes harmful dirt and
moisture from the compressed air supply.
2. Install an electrically conductive, flexible air hose
(A) between the accessories and the 1/2 npt(f)
pump air inlet (N). See Fig. 2. Use a minimum 1/2”
(13 mm) ID air hose.
3. Screw an air line quick disconnect coupler (D) onto
the end of the air hose (A); be sure the coupler
porting is large enough to not restrict the air flow,
which will affect pump performance. Screw the
mating fitting into the pump air inlet snugly. Do not
connect the coupler (D) to the fitting until you are
ready to operate the pump.
04614B
KEY FOR FIG. 2
A Electrically conductive air supply hose
B Bleed-type master air valve
(required for pump)
C Air regulator
D Air line quick disconnect
E Master air valve (for accessories)
F Air line filter
G Fluid suction hose
H Fluid supply
J Fluid drain valve (required)
K Fluid shutoff valve
l Fluid hose
N 1/2 npt(f) air inlet port
R 2” fluid inlet flange
S 2” fluid outlet flange
Y Ground wire (required; see page 6
for installation instructions)
Fig. 2
TYPICAL FLOOR-MOUNT INSTALLATION
YJ
F
BEC
A
D
KL
G
H
R
S
N

8 308550
Installation
Installation of Remote Pilot Air Lines
1. Refer to Parts Drawings. Connect air line to pump
as in preceding steps.
2. Connect 1/4 in. O.D. tubing to push type connec-
tors (14) on air motor of pump.
NOTE: by replacing the push type connectors, other
sizes or types of fittings may be used. The new fittings
will require 1/8 in. npt threads.
3. Connect remaining ends of tubes to external air
signal, such as Graco’s Cycleflo (P/N 195264) or
Cycleflo II (P/N195265) controllers.
Mountings
CAUTION
The pump exhaust air may contain contaminants.
Ventilate to a remote area if the contaminants
could affect your fluid supply. See Air Exhaust
Ventilation on page 11.
DBe sure the mounting surface can support the
weight of the pump, hoses, and accessories, as
well as the stress caused during operation.
DFor all mountings, be sure the pump is bolted
directly to the mounting surface.
DFor ease of operation and service, mount the pump
so the air valve cover (2), air inlet, and fluid inlet
and outlet ports are easily accessible.
DRubber Foot Mounting Kit 236452 is available to
reduce noise and vibration during operation.
Fluid Suction Line
1. The pump fluid inlet (R) is a 2” raised face flange.
Refer to Flange Connections on page 9.
2. If the fluid inlet pressure to the pump is more than
25% of the outlet working pressure, the ball check
valves will not close fast enough, resulting in
inefficient pump operation.
3. At inlet fluid pressures greater than 15 psi
(0.1 MPa, 1 bar), diaphragm life will be shortened.
4. See the Technical Data on page 34 for maximum
suction lift (wet and dry).
Fluid Outlet Line
WARNING
A fluid drain valve (J) is required to relieve pres-
sure in the hose if it is plugged. The drain valve
reduces the risk of serious injury, including splash-
ing in the eyes or on the skin, or contamination
from hazardous fluids when relieving pressure.
Install the valve close to the pump fluid outlet. See
Fig. 2.
1. The pump fluid outlet (S) is a 2” raised face flange.
Refer to Flange Connections on page 9.
2. Install a fluid drain valve (J) near the fluid outlet.
See the WARNING above.
3. Install a shutoff valve (K) in the fluid outlet line.

308550 9
Installation
Flange Connections
The fluid inlet and outlet ports are 2” raised face,
standard 150 lb class pipe flanges. Connect 2” flanged
plastic pipe to the pump as follows. You will need:
DTorque wrench
DAdjustable wrench
D6” diameter, 1/8” thick PTFE gasket, with four 0.75”
diameter holes on a 4.75” diameter bolt circle, and
a 2.20” diameter center
DFour 5/8” x 3” bolts
DFour 5/8” spring lockwashers
DEight 5/8” flat washers
DFour 5/8” nuts.
1. Place a flat washer (E) on each bolt (C). Refer to
Fig. 3.
2. Align the holes in the gasket (B) and the pipe
flange (A) with the holes in the pump outlet
flange (S).
3. Lubricate the threads of the four bolts. Install the
bolts through the holes and secure with the wash-
ers (E), lockwashers (D), and nuts (F).
4. Hold the nuts with a wrench. Refer to the tighten-
ing sequence in Fig. 3 and torque the bolts to
20–30 ft-lb (27–41 NSm). Do not over-torque.
5. Repeat for the pump inlet flange (R).
04405
Fig. 3
1
F
E
S
B
A
E
D
C
R
BOLT TIGHTENING SEQUENCE
1Lubricate threads. Torque to 20–30 ft-lb
(27–41 NSm). Do not over-torque.
1
2
3
4
KEY FOR FIG. 3
A Flanged plastic pipe
B PTFE gasket
C Bolt
D Lockwasher
E Flat washer
FNut
R 2” fluid inlet flange
S 2” fluid outlet flange
1
04615B

10 308550
Installation
Changing the Orientation of the Fluid Inlet
and Outlet Ports
The pump is shipped with the fluid inlet (R) and outlet
(S) ports facing the same direction. See Fig. 4. To
change the orientation of the inlet and/or outlet port:
1. Remove the screws and washers (106, 112, 113
and 114) holding the inlet (102) and/or outlet (103)
manifold to the covers (101).
2. Reverse the manifold and reattach. Install the
screws and washers and torque to 150–160 in–lb
(17–18 NSm). See Torque Sequence, page 32.
04613B
Fig. 4
1Torque to 150–160 in–lb
(17–18 NSm). See Torque
Sequence, page 32.
KEY
N 1/2 npt(f) air inlet port
P Muffler
Air exhaust port is 3/4
npt(f) .
R 2” fluid inlet flange
S 2” fluid outlet flange
101 Fluid covers
102 Fluid inlet manifold
103 Fluid outlet manifold
106 Fluid outlet manifold
screws (top)
112 Fluid inlet manifold
screws (bottom)
113 Fluid outlet manifold
washer
114 Fluid inlet manifold
washer
N
P
R
S
1
103
102
101
1
106
112
113
114
Fluid Pressure Relief Valve
Some systems may require installation of a pres-
sure relief valve at the pump outlet to prevent
overpressurization and rupture of the pump or
hose. See Fig. 5.
Thermal expansion of fluid in the outlet line can
cause overpressurization. This can occur when
using long fluid lines exposed to sunlight or ambi-
ent heat, or when pumping from a cool to a warm
area (for example, from an underground tank).
Overpressurization can also occur if the Husky
pump is being used to feed fluid to a piston pump,
and the intake valve of the piston pump does not
close, causing fluid to back up in the outlet line.
CAUTION
Fig. 5
1
2Connect fluid inlet line here.
KEY
R 2” fluid inlet flange
S 2” fluid outlet flange
V Pressure relief valve
Part No. 112119 (stainless steel)
R
S
Connect fluid outlet line here.
1
2
3
Install valve between fluid inlet and outlet ports.
V
3
04616B