Graco ToughTek F680e User manual

Instructions
ToughTek® ToughTek®
ToughTek®F680e F680e F680eFireproo󰘰ng Fireproo󰘰ng Fireproo󰘰ngPump Pump Pump3A3110K
EN
Electric Electric
Electricsprayer sprayer sprayerfor for forwater water water- - -based based basedcementitious cementitious cementitious󰘰reproo󰘰ng 󰘰reproo󰘰ng 󰘰reproo󰘰ngmaterials. materials. materials.For For Forprofessional professional professionaluse use useonly. only. only.Not Not Not
approved approved
approvedfor for foruse use usein in inexplosive explosive explosiveatmospheres atmospheres atmospheresor or orhazardous hazardous hazardouslocations. locations. locations.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthisandallrelatedmanuals.
Save Save
Saveall all allinstructions. instructions. instructions.
600 psi (4.14 MPa, 41.4 bar) MaximumWorking Fluid Pressure
For models, related manuals, andAgency approvals, see page 3.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
Models...............................................................3
RelatedManuals................................................3
AgencyApprovals...............................................3
Warnings...........................................................4
ComponentIdenti󰘰cation.....................................7
Overview.....................................................7
SprayerControls..........................................8
PumpControlSwitch(AA)............................8
FluidDrain/PurgeValve(C)..........................9
PumpComponents......................................9
HydraulicSolenoidValve(J).........................10
HydraulicPressureControl(S)......................10
InstalltheRemoteSwitch(17H197)..............10
ApplicatorBallValve(17J703)......................11
HydraulicBallValve.....................................11
PumpPivotAssembly..................................12
Installation..........................................................13
ConnectthePower......................................13
AttachPowerCord.......................................14
Grounding..........................................................15
Setup.................................................................15
Flush.................................................................16
MixtheMaterial..................................................19
PrimewithMaterial.............................................19
Spray.................................................................20
PreventPack-out.........................................20
BeforeStartingorStoppingMaterial
Flow..............................................20
Spraying......................................................20
SprayAdjustments(PoleSpray
Applicator)......................................22
PressureReliefProcedure..................................24
Shutdown...........................................................25
CorrosionProtection...........................................25
LiftingInstructions...............................................25
Maintenance......................................................26
DailyMaintenance.......................................26
PreventativeMaintenance............................26
Repair................................................................27
ReplacePumpLower...................................27
PartialPumpLowerDisassembly..................28
ReplacePumpComponents.........................30
HydraulicPumpandCompressorBelt
Repair............................................33
Parts..................................................................34
F680eParts.................................................34
F680eParts(continued)...............................36
EnclosureParts...........................................39
Breaker,PowerSupply,Contact
Module...........................................40
ReservoirAssemblyParts............................41
PumpLineParts..........................................42
Troubleshooting..................................................44
ReplacementPartsandAccessories....................47
ElectricalSchematics..........................................48
MotorsandMotorControl.............................49
PumpControl..............................................51
Notes.................................................................52
TechnicalSpeci󰘰cations......................................53
GracoStandardWarranty....................................54
2
3A3110K

Models
Models Models
Models
Model Model
Model(Series (Series (SeriesD) D) D)
200-240VAC,1Φ,60Hz
Includes:1
35A(24Y500)25A(24Y502)
IntegratedAirCompressor✔
1Forotherpartsincludedinallbasemodels,seeParts,page34.SomekitslistedinParts Parts
Partsarenotincludedin
thebasemodelslistedabove,butcanbepurchasedwiththem(thesekitsarenotedassuch).
Related Related
RelatedManuals Manuals Manuals
ComponentmanualsinEnglish:
Manual Manual
ManualDescription Description Description
3A3181ForkliftStabilizationKit24Y479
Manualsareavailableatwww.graco.com.
Agency Agency
AgencyApprovals Approvals Approvals
Approvals Approvals
Approvals(All (All (AllModels) Models) Models)
3A3110K 3

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.
•Turnoffpowerbeforeservicingequipment.
•Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithlocalcodes
andregulations
•Donotexposetorain.Storeindoors.
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Tohelp
prevent󰘰reandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Holdapplicator󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepail
linersunlesstheyareantistaticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
SUCTION SUCTION
SUCTIONHAZARD HAZARD HAZARD
Powerfulsuctioncouldcauseseriousinjury.
•Neverplacehandsnearthepump󰘱uidinletwhenpumpisoperatingorpressurized.
4
3A3110K

Warnings
WARNING WARNING
WARNING
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Usewaterandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestSafetyDataSheets(SDSs)fromdistributoror
retailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PRESSURIZED PRESSURIZED
PRESSURIZEDALUMINUM ALUMINUM ALUMINUMPARTS PARTS PARTSHAZARD HAZARD HAZARD
Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.
•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsor󰘱uidscontainingsuchsolvents.
•Donotusechlorinebleach.
•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.
3A3110K 5

Warnings
WARNING WARNING
WARNING
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthatisheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhot󰘱uidorequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment
includesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
6 3A3110K

ComponentIdentication
Component Component
ComponentIdenti󰘰cation Identi󰘰cation Identi󰘰cation
Overview Overview
Overview
Component Component
ComponentIdenti󰘰cation Identi󰘰cation Identi󰘰cationTable Table Table
Key Key
KeyDescription Description Description
AHydraulicDriver
BFluidOutlet
CFluidDrain/PurgeValve
DPackingNut/WetCup
EOutletCheckValve
FPumpLower
GHopperElbow
HElectricMotorforHydraulicPump
JHydraulicSolenoidValve
KHydraulicPump
LOilDipstick
Key Key
KeyDescription Description Description
MHydraulicReservoir
NMaterialHopper
PAirCompressor
QSprayerControls
RElectricalControlBox
SHydraulicPressureControl
TElectricMotorforAirCompressor
UHydraulicBallValve
VHopperElbowClamp
WOilFilter
3A3110K
7

ComponentIdentication
Sprayer Sprayer
SprayerControls Controls Controls
Ref. Ref.
Ref.Control Control ControlDescription Description
Description
AAPump
Control
Switch
Controlsthepumplower.
BBHydraulic
ON/OFF
Controlspowertothe
electricmotorthatdrivesthe
hydraulicpump.
CCCompressor
ON/OFF
Controlspowertothe
electricmotorthatdrivesthe
compressor.
DDMainPower
Disconnect
Controlspowertothe
sprayer.
Pump Pump
PumpControl Control ControlSwitch Switch Switch(AA) (AA) (AA)
ThepumpcontrolswitchmustbeintheONposition
orREMOTEposition(withtheremotecontrolswitch
intheONposition)forthesprayertopumpmaterial.
Pump Pump
PumpControl Control ControlSwitch Switch SwitchSettings: Settings: Settings:
OFF OFF
OFFThepumplinewillnotcycle.There
isstillpowertotheunit.
ON ON
ONThepumplinewillcycleata
speeddeterminedbythehydraulic
pressurecontrol.
REMOTE REMOTE
REMOTE
CONTROL CONTROL
CONTROL
The“RemoteControl”setting
controlsON/OFFfunctionalityofthe
pumpthroughtheremotetoggle
switch(YY).Whentheremote
toggleswitchisinstalledandthe
pumpcontrolswitch(AA)issetto
“RemoteControl”,thetogglecanbe
usedtoturnthepumpONandOFF
(seedescriptionsabove).
8 3A3110K

ComponentIdentication
Fluid Fluid
FluidDrain/Purge Drain/Purge Drain/PurgeValve Valve Valve(C) (C) (C)
Toavoidinjuryfromsplashing󰘱uid,neveropena
cam-lockhoseorapplicator󰘰ttingwhilethereis
pressureinthe󰘱uidline.
Openthedrain/purgevalve(C)torelievepressureif
pumporhosepack-outoccurs,ortorelievepressure
insidethehose.Closevalvewhenspraying.
NOTICE NOTICE
NOTICE
Topreventmaterialhardeningin󰘱uiddrain/purge
valve,󰘱ushthevalveaftereverytimeitisused.
SeeFlush,page16.
Pump Pump
PumpComponents Components Components
Ref. Ref.
Ref.Description Description
Description
XAirOutlet,1/4inquickdisconnect
coupling󰘰tting
YRemoteSwitchReceptacle.Theremote
switchcableispluggedintothissocket.
Makesurethepumpcontrolswitch(AA)
isintheOFFpositionwhenconnecting
anddisconnectingtheremoteswitch
cabletopreventunintendedoperationof
thesprayer.
BFluidoutlet,1.5in.camandgroove󰘰tting
XXAirHose.Itisrecommendedtouse1/2
in.IDairhoseforatleastthe󰘰rst50feet.
Forhoselongerthan50feet,usea3/8
in.IDairhose.
YYRemotetoggleswitch
ZZMaterialhose
3A3110K 9

ComponentIdentication
Hydraulic Hydraulic
HydraulicSolenoid Solenoid SolenoidValve Valve Valve(J) (J) (J)
Thehydraulicsolenoidvalve(J)isnormallyclosed,
sowhende-energized(pumpcontrolswitch(AA)
inOFFposition)itwillblock󰘱owandthehydraulic
pumpwillstall.Whenenergized(pumpcontrolswitch
intheONposition,orREMOTEpositionwiththe
remoteswitchintheONposition)itallows󰘱owand
thehydraulicpumptooperate.
Ifthesolenoidisnotreceivingasignalandremains
closedwhenthepumpcontrolswitchisintheON
position,itcanbemanuallyoverridden.Tooverride,
pushtheredbuttonin,turncounterclockwise180°
andrelease.Thesolenoidvalvewillthenremain
openatalltimes.
Hydraulic Hydraulic
HydraulicPressure Pressure PressureControl Control Control(S) (S) (S)
Usetoadjusthydraulicpressureavailabletothe
hydraulicdrivesystem.Turnthehydraulicpressure
control(S)clockwisetoincreasepressureand
counterclockwisetodecreasepressure.
Install Install
Installthe the theRemote Remote RemoteSwitch Switch Switch(17H197) (17H197) (17H197)
NOTE: NOTE:
NOTE:Usezip-tie(ZT)toinstalltheremoteswitch
tothehoseorpolesprayapplicator(followthe
illustrationsbelow).Theremoteswitchwill󰘰ton
hoses/applicatorssized.75in.upto1.25in.
10 3A3110K

ComponentIdentication
Applicator Applicator
ApplicatorBall Ball BallValve Valve Valve(17J703) (17J703) (17J703)
Additionalaccessorykitthatcanbeinstalledonthe
endofthe1in.ID,25ftmaterialhose(115)directly
betweenthepolesprayapplicatorpipehandleand
adapter󰘰tting.Theapplicatorballvalve(BV)canbe
usedtostopmaterial󰘱ow,butonlyafterthepump
hasbeenstopped󰘰rst.DoNOTusethevalveto
stallthepump.
Hydraulic Hydraulic
HydraulicBall Ball BallValve Valve Valve
Whenclosed,thehydraulicballvalvewillstopthe
pumpfromcycling.Theballvalvemustbeopento
pumpmaterial.
3A3110K
11

ComponentIdentication
Pump Pump
PumpPivot Pivot PivotAssembly Assembly Assembly
Thepumppivotassemblyallowseasydetachmentofthehopperfromthepump.
Toremovethepumpfromthehopper,loosenthehopperelbowclamps(V),retract
thespring-loadedlockingpin(Z),andslowlyswingthepumpupuntilthespring
loadedlockingpinclicksintoplace.
Toattachthepumptothehopper,retractthespring-loadedlockingpin(Z)and
slowlylowerthepumpuntiltheelbow󰘰ttingis󰘱ushwiththehopperandthelocking
pinclicksintoplace.Tightenthehopperelbowclamps(V)sotheelbow󰘰tting
sealstightlyaroundthehopperoutlet.
12
3A3110K

Installation
Installation Installation
Installation
Toavoidtippingover,ensurecartisona󰘱atand
levelsurface.Failuretodosocouldresultininjury
orequipmentdamage.
Connect Connect
Connectthe the thePower Power Power
Seethetablebelowforpowersupplyrequirements.
Thesystemrequiresadedicatedcircuitprotected
withacircuitbreaker.
Voltage Voltage
VoltagePhase Phase PhaseHz Hz HzIntegrated Integrated IntegratedAir Air Air
Compressor Compressor
Compressor
Full Full
FullLoad Load LoadPeak Peak Peak
Current* Current*
Current*
Cord Cord
Cord
Speci󰘰cations Speci󰘰cations
Speci󰘰cations
AWG AWG
AWG(mm (mm (mm2 2
2) )
)
Yes35A8(10.0)
200–240VAC1Φ(2wire+
ground)
60
No25A12(4.0)
*Fullloadampswithalldevicesoperatingatmaximumcapabilities.Fuserequirementsatvariouspressures
and󰘱owratesmaybeless.
NOTE: NOTE:
NOTE:Thedisconnectterminalswillacceptupto#8AWG(10mm2)conductors.
3A3110K 13

Installation
Attach Attach
AttachPower Power PowerCord Cord Cord
Improperwiringmaycauseelectricshockorother
seriousinjury.Allelectricalwiringmustbedone
byaquali󰘰edelectricianandcomplywithalllocal
codesandregulations.
1.Stripouterjacketofpowercordtoexpose8in.
(20.3cm)ofconductors.
NOTE: NOTE:
NOTE:Stripindividualconductorsandadd
ferrulesasnecessary.
2.Attachthepowercordtothedisconnectblock
(PD)locatedintheelectricalcontrolbox(R).
Bringthepowercordintotheelectricalcontrol
boxthroughthestrainrelief(SR).
3.Installthepowercordasshownbelow.
200–240 200–240
200–240VAC, VAC, VAC,1 1 1phase: phase: phase:Useascrewdriverto
connecttwopowerleadsasshown.
L1 L2
W
WLL     DD
4.Connectthegreengroundwiretotheground
terminal(GT).
5.Makesurethestrainreliefistightened.Close
theelectricalcontrolbox.
14
3A3110K

Grounding
Grounding Grounding
Grounding
Theequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.
Thesystemisgroundedthroughthepowercord.
Setup Setup
Setup
1.Groundsprayer.SeeGrounding,page15.
2.CheckThroatSealLiquid(TSL)levelinpacking
nut(D).Fill1/2fullwithTSL.
3.Connectairsupplytoapplicator.
4.Attach󰘱uidhose(ZZ)toapplicator󰘱uidinletand
󰘱uidoutlet(B),thensecureVelcrostraps(V)
aroundthecamlock󰘰tting.
5.Turnhydraulicpressurecontrolknob(S)
counterclockwisetolowestpressure.
(-)
W
WLL     DD
6.Setpumpcontrolswitch(AA)toOFF.
W
WLL     DD
7.Turnmainpowerdisconnect(DD)OFF.
Connectunittopowersource(see
AttachPowerCord,page14).
W
WLL     DD
8.Flushthesystemwithwaterbeforeusing(see
Flush,page16).When󰘰nished,pumpoutthe
excesswaterfromthehopper(N).
3A3110K 15

Flush
Flush Flush
Flush
NOTICE NOTICE
NOTICE
Failureto󰘱ushpriortomaterialcuringinthe
systemwillresultindamagetosystemandmay
requirereplacementofallsystempartsincontact
withthematerial.
NOTICE NOTICE
NOTICE
The󰘱uid/drainpurgevalvemustbe󰘱ushedto
preventmaterialhardeninginthe󰘱uid/drainpurge
valve.Ifthatisnotsuf󰘰cient,remove,disassemble,
andcleanthevalvethenreinstall.
•Flushifthematerialsinthesystemareaboutto
reachtheircuretime.
•Flushanytimethe󰘱owratestartstodecreaseas
thisisasignthatmaterialisstartingtothickenand
cure.
•Always󰘱ushthesystematleasttwice,drainingall
waterbetween󰘱ushesthenreplacingwithclean
water.
1.Withthepumpstopped,turnhydraulicpressure
control(S)counterclockwisetolowestpressure.
(-)
W
WLL     DD
2.Removeapplicatortipandretainer.
3.Placeapplicatoroutletinawastecontainer.The
wastecontainermustbelargeenoughtohold
alldispensedmaterial.
ti2
1632a
4.Turnhydraulicswitch(BB)ON,andpumpcontrol
switch(AA)toON.
5.Increasepressurebyturningthehydraulic
pressurecontrol(S)clockwiseuntilasteady
streamofmaterial󰘱owsfromtheapplicator.
6.Whenthemateriallevelinthehopperiswithina
fewinchesofthematerialinletatthebottom:
a.Scrapethematerialdownthesidesofthe
hopper.
b.Fillthehopperwithwaterasthematerial
runsoutandcontinuedispensing.
7.Keepthehopper󰘰lledwithwaterwhile
dispensing.
NOTE: NOTE:
NOTE:Bepreparedtodecreasepressureusing
thehydraulicpressurecontrol(S)whenthe
materialexitingthehosechangestowater.Cycle
ratecanincreaseasmaterialis󰘱ushedfromthe
hose.
8.Whenwaterbeginstoexittheapplicatoroutlet,
switchthepumpcontrolswitch(AA)toOFFto
stopdispensing.
9.Placeapplicatorinthesystemhopperwiththe
outletpointingdowntoenablecirculationof
water.
16 3A3110K

Flush
10.Circulatecleanwater:
a.Fillthesystemhopperwithcleanwater.
b.Useascrubbrushtoscrubthewallsofthe
hopper.
c.Switchthepumpcontrolswitch(AA)toONto
begincirculatingwater.
d.Whilepumping,turnthehydraulicpressure
control(S)knobtoalowersettingandopen
the󰘱uiddrain/purgevalve(C).Allowthe
waterto󰘱ushoutanymaterialtoprevent
materialhardeninginthevalve.Once
thewaterappearsclean,closethe󰘱uid
drain/purgevalve(C).
e.Turnthepumpcontrolswitch(AA)toOFF.
f.Placeapplicatoroutletinawastecontainer.
g.Turnthepumpcontrolswitch(AA)toONto
dispenseintowastecontainer.
h.Dispenseintowastecontaineruntilhopper
isalmostempty,thenturnthepumpcontrol
switch(AA)toOFF.
i.Repeatthisentire“Circulatecleanwater”
steponemoretimetoensuresystemis
thoroughly󰘱ushed.
11.Removetheremainingmaterial
withahoseclean-outball(see
ReplacementPartsandAccessories,page47for
alistofavailableclean-outballsandthe
appropriatehosesizestousethemon):
a.Removetheapplicatorfromtheendofthe
hoseandplacethehoseoutletbackinthe
wastecontainer.
b.Removethehoseinletfromthe󰘱uidoutlet
(B)andplaceahoseclean-outballwithin
thehoseinlet.Theballmustbewettedwith
waterbeforeinserting.
c.Reattachthehosetothe󰘱uidoutlet(B)and
switchthepumpcontrolswitch(AA)toON
toresume󰘱ushingthehose.Makesurethe
hopperissuf󰘰cientlyfullofwatertokeep
pushingtheballout.
d.Thehoseclean-outballwillbepushedout
ofthehoseafterseveralminutes.Once
theballispushedthroughthehose,switch
thepumpcontrolswitch(AA)toOFFand
repeattheentireprocesslistedinstep11
oneadditionaltimetoensurethesystemis
thoroughly󰘱ushed.
NOTE: NOTE:
NOTE:Alwaysusetheappropriatelysized
clean-outballforthehosesizebeing
󰘱ushed/cleaned.
NOTICE NOTICE
NOTICE
Materialleftonthethroatsealcandryoutand
damagetheseal.Alwaysstopthepump(park
thepump)atthebottomofthestroketoavoid
damagetothethroatseal.
12.Turncompressedairontoblowoutanymaterial
thatmayhaveback-󰘱owedintotheairlineswhile
󰘱ushing(thiswillpreventairlinepackout).
3A3110K
17

Flush
13.Afterperformingstep11atleasttwice,drain
remainingwaterfromsystem:
a.Placedrainpanbeneathpumplowerand
hopperelbow(G).
b.Removethematerialhosepriortopivoting
pump.
c.Detachpumpfromhopperandremove
hopperelbow(G)betweenhopperandpump
lower.
d.Useascrewdrivertoliftthepumplowerinlet
ball.Thiswilldraintheremainingmaterial
fromthepumplower.Whenthepumpstops
draining,releasethepumplowerinletball.
e.Installhopperelbow(G)andattachpumpto
hopper.
f.Startingatthepump,raisethehosebundle
aboveyourheadandslowlymovetowards
theapplicator.Asyoumovetowardsthe
applicator,theremainingwaterinthehose
willdrainfromtheapplicatorintothebucket.
14.Disposeofallwastematerialinaccordancewith
localrulesandregulations.Seemanufacturer’s
SDSsforadditionalinformation.
18 3A3110K

MixtheMaterial
Mix Mix
Mixthe the theMaterial Material Material
Always󰘱ushthepump,hose,andapplicatorwith
waterbeforeloadingmaterial.
Alwaysfollowthematerialmanufacturer’sinstructions
forthematerialbeingsprayed.Materialmustbe
thoroughlymixedtoasmoothconsistencybefore
loadingitinthehopper.
Managing Managing
ManagingMaterial Material MaterialAfter After AfterMixing: Mixing: Mixing:
•Paycloseattentiontotheworklifeofthematerial
beingused.
•Onlymixthematerialkitsasneeded.Donotlet
mixedmaterialsitlongerthannecessary.
•Scrapematerialdownthesidesofthehopperas
thehoppermateriallevellowers.Donotletolder
materialcureonthewalls.
•Occasionally,donotre󰘰llthehopperuntilitis
almostempty.Thisensuresallmaterialinhopper
isusedwhilefresh.
Prime Prime
Primewith with withMaterial Material Material
NOTICE NOTICE
NOTICE
Topreventmaterialcuringinsystem,neverload
materialintoadrysystem.Loadingmaterialinto
adrysystemwillcausethematerialtostickto
internalcomponentsandcurecausingdamage
andrequiringreplacementofthoseparts.
Theapplicatornozzleortipmustberemovedduring
priming.Alwayspushoutanyremainingwaterintoa
wastecontainerbeforecirculatingmaterial.Always
circulatecleanmaterialbackintothehopperforafew
minutesbeforebeginningtospray.
1.MixtheMaterial.SeeMixtheMaterial,page19.
2.Turnhydraulicpressurecontrol(S)
counterclockwisetolowestpressure.
(-)
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WLL     DD
3.Removeapplicatorfromhoseoutlet.
4.Fillthecleanhopperwithmaterialtobesprayed.
5.Placehoseoutletina5gallonwastecontainer
orcontainerofappropriatesize.
NOTICE NOTICE
NOTICE
Topreventdamagetopumpsealscausedby
cavitation,runthepumpslowlyuntilthesystem
isprimed.
6.Turnmainpowerdisconnect(DD)ON.
W
WLL     DD
7.Setthehydraulicswitch(BB)toON,andthe
pumpcontrolswitch(AA)toON.
8.Increasepressurebyturningthehydraulic
pressurecontrol(S)clockwiseuntilasteady
streamofmixedmaterial󰘱owsfromthehose
outlet.
9.Tostopdispensing,switchthepumpcontrol
switch(AA)toOFF.
10.Removethetipfromtheapplicatorandinstall
ontothehoseoutlet.Switchthepumpcontrol
switch(AA)toONandpumpuntilmaterial󰘱ows
fromtheapplicator.
11.Turnthepumpcontrolswitch(AA)OFFtostop
dispensing.
12.Installatipontoapplicator(seeApplicator
manual3A3244).Thesystemisnowprimedand
readytospray.
ti14355a
3A3110K 19

Spray
Spray Spray
Spray
Prevent Prevent
PreventPack Pack Pack- - -out out out
Toavoid“packingout”thepumporhose:
•Usethelowestpressureandlargestnozzlesize
thatprovidesanacceptablespraypattern.Thiswill
alsoresultinsealsandwearpartslastingmuch
longer.
•Donotuseanymore󰘱uidhosethanisnecessary.
•Useanapplicatorwitharubbertipretainerthatwill
blowoffifitplugs.
Before Before
BeforeStarting Starting Startingor or orStopping Stopping StoppingMaterial Material Material
Flow Flow
Flow
•Alwayshavetheatomizingairturnedonatthe
applicator(seeApplicatormanual3A3244)before
andafterspraying.
NOTE: NOTE:
NOTE:Ifballvalvekit(17J703)hasbeeninstalled,
doNOTusethevalvetostallthepump.Thepump
mustbestopped󰘰rstbeforetheballvalvecanbe
closed.
Before Before
BeforeStarting Starting StartingMaterial Material MaterialFlow Flow Flow
1.Alwaysopenandadjusttheairballvalve(CB)
󰘰rst.
2.Next,switchthepumpcontrolswitch(AA)toON.
Before Before
BeforeStopping Stopping StoppingMaterial Material MaterialFlow Flow Flow
1.Alwaysswitchthepumpcontrolswitch(AA)to
OFF󰘰rst.
2.Turnofftheairballvalve(CB)last.
Sprayer Sprayer
SprayerPerformance Performance Performance
NOTE: NOTE:
NOTE:Thecheckvalve(46)helpstoimprovepump
performancewithhighlycompressiblegypsumbased
materials.Forhighdensity,Portlandcementbased
materials,thecheckvalve(46)canbereplacedwith
1–1/2NPTNippleFitting(121441)toreducepressure
dropandimproveperformance.
Spraying Spraying
Spraying
1.MixtheMaterial,page19.
2.PrimewithMaterial,page19.
NOTICE NOTICE
NOTICE
•Donotallowpumptorunwithoutmaterial
inthehopper.Itcancausedamagetothe
pumpseals.
•Topreventmaterialcuringinsystem,never
loadmaterialintoadrysystem.Always
primesystemwithwater󰘰rst.Loading
materialintoadrysystemwillcausethe
materialtosticktointernalcomponents
andcurecausingdamageandrequiring
replacementofthoseparts.
•Failureto󰘱ushpriortomaterialcuringinthe
systemwillresultindamagetosystemand
mayrequirereplacementofallsystemparts
incontactwiththematerial.
3.Openairballvalve(CB)onspraypoleapplicator.
SeeApplicatormanual3A3244.
4.Turnhydraulicpressurecontrol(S)
counterclockwisetolowestpressure.
(-)
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5.Verifythatthemainpowerdisconnect(DD)is
ON.
W
WLL     DD
20 3A3110K