Granit 76000081 User manual

Operating Instructions
Workshop Crane
76000081
These operating instructions must be read thoroughly before use and followed. These
Operating Instructions must be retained for future reference.
Translation of the original operating instructions

Operating instructions for Workshop Crane
76000081
2
Table of contents
1About these instructions and symbol descriptions .................................................... 3
2. Safety and accident prevention rules................................................................... 3
2.1 General safety instruction .............................................................................. 3
2.2 Precautionary measures................................................................................. 4
3. Performance specifications................................................................................... 5
3.1 Intended use.................................................................................................. 5
3.2 Technical specifications.................................................................................... 5
4. Operation of the workshop crane.......................................................................... 6
4.1 Preparation before first use ............................................................................. 6
4.2 Check the oil level.......................................................................................... 6
4.3 Bleeding the oil circuit .................................................................................... 6
4.4 Lifting loads .................................................................................................. 7
4.5 Lowering loads.............................................................................................. 7
5. Maintenance and repair....................................................................................... 8
5.1General maintenance instructions.................................................................... 8
6. Maintenance plan .............................................................................................. 9
7. Storage and transport........................................................................................ 9
8. Detailed exploded view and parts list ..................................................................10
9. ASSEMBLY INSTRUCTIONS ................................................................................12
10. Fault rectification........................................................................................12
11. EC declaration of conformity ........................................................................13
12. UKCA declaration of conformity ....................................................................14
13. Disposal ....................................................................................................15
14. Warranty ...................................................................................................15
15. Addresses..................................................................................................15
16. Legal Notice ...............................................................................................15

Operating instructions for Workshop Crane
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1About these instructions and symbol descriptions
The information in these Operating Instructions is labelled as follows:
Incorrect operation can lead to serious injury or death
Incorrect operation or negligence may result in personal injury,
damage to the equipment or faulty measurements.
Hinweise und Tipps zum Betrieb.
Numbers in illustrations (1, 2, 3 ...) refer to the corresponding numbers in brackets (1),
(2), (3) ... in the text next to the item numbers in the tables.
Instructions for which the order must be followed are numbered (1, 2, 3, ...).
Lists are marked with bullet points (●, ●, ...).
2. Safety and accident prevention rules
2.1 General safety instruction
These operating instructions were prepared so that you can work safely with the equipment.
People who are not familiar with these instructions should not perform these actions.
Read these Operating Instructions thoroughly before use. Pay particular attention to the
safety instructions.
These Operating Instructions are intended for people with basic technical understanding of
the use of equipment such as that described here.
If you have no experience with such equipment, you should first get assistance from
experienced persons.
If you lend or sell the equipment, supply all documentation with it.
Observe the operating and maintenance instructions found in this manual.
Children should be supervised to ensure that they do not play with the equipment.
Mechanical maintenance should be performed at the prescribed intervals and in the
prescribed scope.
Following maintenance work, all dismantled protective devices must be properly reinstalled.
The protective devices and their protective functions should be inspected by a competent
person before using the machine.
Defective equipment must be repaired promptly in order to minimize the extent of damage
and avoid endangering the safety of the equipment.
The workshop crane should only be used and operated under the conditions described in
these operating instructions.

Operating instructions for Workshop Crane
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Retrofits, changes or modifications to the equipment are strictly prohibited. They require
consultation with and written approval by the manufacturer.
If during operation (residual) hazards and risks become apparent which are not described
in this manual, the operator is obliged to report this to the manufacturer.
Never exceed the rated lifting weight of the jack.
Use the workshop crane only on firm and level surfaces.
Never operate or reach under a raised load if you have not taken additional precautionary
measures to prevent the vehicle from rolling, slipping or tipping. The load should be well
secured by safety stands when the desired lift height is reached, if work will be done on or
below the raised load.
Do not change the setting of the safety valve. Before each use check for proper functioning,
especially the hydraulic oil level, and check for possible leaks.
Under high pressure, escaping fluids (hydraulic oil) can penetrate the skin and cause serious
injury! If injured contact a physician immediately! Risk of infection!
Before working on the hydraulic system lower the equipment and de-pressurise the system!
The workshop crane may be used only at points on the vehicle which are described as
suitable in the vehicle’s operating instructions.
Keep all supplied documents with the equipment for future reference if required. Keep the
purchase receipt for any warranty claims.
The life time of the workshop crane is 2 years
It is necessary that the operator can watch the lifting device and the load during all
movements
2.2 Precautionary measures
Always wear protective gloves when performing setup, maintenance and cleaning
work on the equipment, to prevent injury from sharp parts.
While working with and on the equipment wear protective work shoes that fit well.
Before each use always perform a visual and function check of the equipment to
identify damage and worn parts, and arrange for their repair by trained personnel
before use.
Before raising a load, make sure that the drain valve is closed.
Ensure that the workshop crane is always on a solid and stable base before the load is
lifted.
Never work under a raised load supported only by the workshop crane.
Lubricate all moving parts on the workshop crane regularly.
If you notice a spillage of oil, stop using the product and absorb the oil on the floor with a
cloth. Any reparation must be done by a professional.
If oil level is too low it should be replenished and the system bled before further use.
Observe the instructions in this manual!

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The workshop crane may only be operated by persons 16 years or older. As an exception,
use by a teenager is permitted, when used in the course of training to attain skill under the
supervision of an instructor.
Need to check the state of the markings and that the markings remain as the initial one.
In case the generated efforts exceed 400N, the efforts shall be lowered by additional
persons.
If the product can not be lowered as wished, the load must be secured by safety means
against unintended lowering. Get a new product, with which you can lift the load, so that
the defect product can be removed. If you are unsure, please ask for professional help.
3. Performance specifications
3.1 Intended use
The workshop crane is intended only for lifting vehicles, engines, transmissions and the like.
Other loads, animals or humans must never be lifted or transported with the workshop crane.
Components may be moved using the workshop crane only by swinging them out of their
assembly position. Immediately after lifting or swinging a load, the load must be let down and
secured before any work is done on a component of it. Never overload the workshop crane
beyond the load specified in the following table. The manufacturer shall not be liable for
damages caused by failure to comply with generally accepted rules as well as the instructions
in this manual, including insufficient maintenance.
3.2 Technical specifications
Model
76000081
Rated load (kg)
500
1000
1500
2000
Length of swinging arm (mm)
1515
1335
1155
975
Max. Stroke (mm)
1685
Min. Height at max. rated load
(mm)
280
Net weight (kg)
102
Ambient temperature: 4 °C to +50 °C
Hydraulic oil viscosity: international VG 15
To protect against overloading and resulting accidents, the equipment should be operated by
only one person.

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4. Operation of the workshop crane
4.1 Preparation before first use
After opening the packaging check that all components are complete and undamaged. If
components are missing or damaged, contact your dealer immediately and use the device only
after approval by the dealer. Before the first use of the workshop crane it is necessary to vent
the hydraulic circuit and possibly adjust the oil level.
4.2 Check the oil level
1. Turn the return valve counter-clockwise to lower the lifter all the way down.
2. Place the workshop crane on a horizontal surface and remove the filling screw.
3. The oil level should be at the bottom edge of the filling opening.
4. After filling in oil as necessary, screw the filling screw back in.
5. Bleed any air out before using the equipment.
Insufficient oil or bleeding can case the workshop crane to fail and drop loads.
This can result in severe injury and property damage.
4.3 Bleeding the oil circuit
1. Turn the return valve counter-clockwise to open it.
2. Pump the cylinder lever 8 times across its entire stroke travel.
3. After bleeding, turn the return valve back clockwise to close it.
Air and insufficient oil in the hydraulic circuit can lead to a sudden drop of the
load, resulting in serious injury.
When operating, observe all safety instructions in Chapter 2 of this manual. For
the jack points on the vehicle always refer the operating instructions of the
vehicle. Never exceed the permissible loads and never go under the lifted
object unless it is supported by additional stands. Failure to comply may result
in serious damage and fatal injury!!!

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4.4 Lifting loads
Place the workshop crane so that the hook is above the load to be lifted. Make sure that the
workshop crane has a firm stand.
1. Turn the return valve clockwise to close it.
Do not turn the adjustment screw too far.
2. check the position of the workshop crane, secure the load to be lifted with suitable
lifting equipment.
3. put the pump lever on the cylinder and operate it in whole strokes, make sure that
the load can move freely.
4. pump the load to the desired height, always ensure the stability of the workshop
crane during pumping.
Insufficient stability and incorrect positioning of the workshop crane may cause
it to overturn.
4.5 Lowering loads
Always let down the load slowly and evenly. Avoid jerky lowering. This protects the pivot points
and the hydraulic unit, and extends the life of the workshop crane.
Before releasing, check that there are no tools or people under the suspended
load. They can get caught and be damaged or badly injured.
1. Slowly and evenly turn the adjustment screw counter-clockwise until the load
lowers. When you turn the adjustment screw clockwise again downward movement
will stop. The pump lever can be placed on the adjustment screw to make turning
it easier and better controllable.
The wider you open the valve, the faster the load lowers.
2. When the load is fully lowered, you can release the lifting tool.
If necessary, depress the lift arm (never the bearing surface) by hand to
release the workshop crane.
If the lifting arm cannot be completely lowered to the lowest position, there might be air in the
hydraulic circuit. Before the next lifting, the workshop crane must be bled as described in 4.3.
If no improvement is achieved, consult your dealer.

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5. Maintenance and repair
5.1 General maintenance instructions
Maintenance and repair work may be performed only by qualified personnel.
Use only original spare and wear parts.
Maintenance, cleaning and repair are permissible only when the workshop crane is lowered
and not under load.
If a paint touch-up is necessary, make sure not to obscure the instruction and product
signs. If necessary, replace them with original spare parts.
Fasteners must be regularly checked for tightness, and tightened as necessary.
Never perform different kinds of work at the same time and with multiple
people.
Failure to follow maintenance instructions can lead to serious accidents and
malfunctioning.
Do not let any part of the body get between moving parts.
Failure to follow the lubrication instructions can cause damage and
malfunctions.
Cleaning: If the moving parts of the equipment are obstructed, use cleaning solvent or another
good degreaser to clean the equipment. Remove any existing rust, with a penetrating lubricant.
Lubrication: This equipment will not operate safely without proper lubrication. Using the
equipment without proper lubrication will result in poor performance and damage to the
equipment. Some parts in this equipment are not self-lubricating inspect the equipment before
use and lubricate when necessary. After cleaning, lubricate the equipment using light
penetrating oil, lubricating spray.
oUse a good lubricant on all moving parts.
oFor light duty applications, use lubrication once a month.
oFor heavy and constant application, weekly lubrication is recommended
oNEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES!
Rust Prevention: Check rams and pump plungers on the power unit assemblies daily for any
signs of rust or corrosion. Without a load, lift the equipment as high as it goes and look under
and behind the lifting points. If signs of rust are visible, clean as needed.

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6. Maintenance plan
When in use, monthly maintenance is recommended. Observe the following points:
1. Spray multi-purpose lubricating oil on the coupling rod as well as moving
bearing points.
2. Examine components for deformation, loose connections, wear, damage and oil leaks.
Clean the surface of the workshop crane and the type and information plates.
3. Check the oil level (Chap. 4.2 and 4.3).
4. Inspect the workshop crane for corrosion, and rub on a thin film of oil using a clean,
soft cloth.
5. Avoid lubricating the piston rod. If the equipment is not use, always keep it
inserted all the way in.
If there are abnormal motions and sounds, and after any overloading of the workshop crane,
immediately go through the maintenance plan. In unclear situations, contact the nearest
customer service point.
7. Storage and transport
Always keep the workshop crane in a dry and freeze-free room. Always lower the workshop
crane all the way and store it on a horizontal surface. Check the condition of the workshop
crane before storage and perform maintenance before taking it out of use, so it is ready quickly
the next time you need it.

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8. Detailed exploded view and parts list

Operating instructions for Workshop Crane
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Ref.
Description
Qty
Ref.
Description
Qty
1
Hex head bolt
M14x90mm
3
9
Hitch Pin
3
2
Ring
4
10
Nut M8
2
3
Bushing
2
11
Spring washer M8
4
4
Front wheel
2
12
Caster 3.5"
2
5
Washer M14
5
13
Bushing
2
6
Spring washer M14
5
14
Hex head bolt M8x65mm
2
7
Nut M14
5
15
Frame base
1
8
Front leg
2
16
Hex head bolt M14x100mm
2
Ref.
Description
Qty
Ref.
Description
Qty
17
Quick-release pin
Ø18mm
2
30
Hydraulic ram
1
18
Hex head bolt
M18x120mm
2
31
Pump handle
1
19
Connector plate
brackets
4
32
Hex head bolt M16x100mm
1
20
Spring washer M18
3
33
Pull handle
1
21
Nut M18
3
34
Hex head bolt M8x10mm
2
22
Swivel caster 3-1/2“
2
35
Hex head bolt M18x110mm
1
23
Hex head bolt
M16x110mm
2
36
Washer M18
3
24
Support strap
2
37
Hex head bolt M16x80mm
(metric-class 8.8
1
25
Spring washer M16
5
38
Main boom
1
26
Nut M16
5
39
Quick-release pin Ø16mm
1
27
Hex head bolt
M16x90mm（metric-
class
1
40
Extended boom
1
28
Main column
assembly
1
41
Chain sling assembly
1
29
Washer M16
5

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9. Assembly Instructions
1. Fasten the two larger rear caster wheels(No.22) on the Base structure with Bolts,
washers, spring, washers and nuts .
2. Fasten the two wheels(No.12) on the Base(No.15) with Bushing(No.13) bolts (No.14),
spring washers (No.11) and nuts (No.10).
3. Fasten the remaining caster wheels (No.4) on the front legs (No.8) with
Bushing(No.3),ring(No.2) bolts (No.1), washer(No.5),spring washers (No.6) and nuts
(No.7).
4. Slide the legs (No.8) into front of the base (No.15).
5. Fasten the guide plates (No.19), to the base frame (No.15) and front legs (No.8) with
bolts (No.18), washers (No.36) ,spring washers (No.20)and nuts (No.21).
6. Lift one side of the base to align the hole on the frame to the hole on each front leg
(No.8),then insert the Ring Pins (No.17) into the hole ,and insert the Cotter-pin (No.9)
into the hole of the Ring Pins.
7. Use Bolts (No.34) and Spring washers (No.11) to fasten the Handle (No.33) to the
Post (No.28).
8. Use two Bolts (No.16), washers (No.5) ,spring washers (No.6) and Nuts (No.7) to
connect the bottom of the Post (No.28) to the Base Frame (No.15).
9. Use two Bolts (No.23), Washers (No.29) ,spring washers (No.25) and Nuts (No.26) to
connect the lower ends of the Supports (No.24) to the inside of the base (No.15).
Then use Bolt (No.32, Washer (No.29) ,spring washers (No.25) and Nut (No.26) to
connect the top ends of the Support to the post (No.28), check to make sure the nuts
were tightened, and tighten the nuts in step 6.
10. Use Bolt (No.35), Washer (No.36) ,spring washers (No.20) and Nut (No.21) to attach
the Boom (No.38) to the top of the Post (No.28), tighten Nut (No.21) so that the
boom (No.38) can rotate freely, do not over tightened boom needs to be able to
rotate freely.
11. Use Bolt (No.27), Washer (No.29) ,spring washers (No.25) and Nut (No.26) to fasten
the lower end of the Long Ram (No.30) to the Post (No.28). Then use Bolt (No.37),
Washer (No.29) ,spring washers (No.25) and Nut (No.26) to fasten the top of the
Long Ram to the Boom (No.38).
12. Slide the Boom Extension (No.40) into the Boom (No.38) and use Bolt (No.39),
Washer (No.29) ,spring washers (No.25) and Nut (No.26) to secure at the desired
load rating. Use Bolt (No.1), Washer (No.5) ,spring washers (No.6) and Nut (No.7) to
attach the Hook and Chain (No.41) to the end of the Boom Extension. (The boom has
four different load ratings; select desired rating before use.)
10. Fault rectification
Fault
Possible cause
Remedy
Full stroke not possible
1. Oil level too low
2. Workshop crane is
overloaded
1. Check oil level and replenish
2. Check load and adjust if
necessary
Load cannot be lifted or
held
1. Return valve is not closed
2. Oil tank seal is worn or
defective
1. Close return valve
2. Inform customer service
Load cannot be lowered
1. Return valve is not closed
2. Components are bent or
jammed
3. oil tank is overfilled
1. Carefully open return valve
2. Inform customer service
3. Drain off excess oil. Lubricate
moving parts

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11. EC declaration of conformity
The manufacturer,
Wilhelm Fricke SE
Zum Kreuzkamp 7
DE-27404 Heeslingen
hereby declares on its sole responsibility that the workshop crane
Type/series identification: 76000081
is in conformity with the provisions of
2006/42/EC Directive on machinery
The product was developed in accordance with the following standards:
PPP 59011B:2019 Annex I of 2006/42/EC
Technical documentation is kept by:
Mr. Eike Viebrock
Wilhelm Fricke SE
Zum Kreuzkamp 7
DE-27404 Heeslingen
The serial number and model year are shown on the type plate of the equipment.
Heeslingen, 19.09.2022
Translation of the original declaration of conformity
________________________________________
Holger Wachholtz, Board

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12. UKCA declaration of conformity
The manufacturer,
Wilhelm Fricke SE
Zum Kreuzkamp 7
DE-27404 Heeslingen
hereby declares on its sole responsibility that the workshop crane
Type/series identification: 76000081
is in conformity with the provisions of
Supply of Machinery (Safety) Regulations 2008
The product was developed in accordance with the following standards:
PPP 59011B:2019
Technical documentation is kept by:
Mr. Eike Viebrock
Wilhelm Fricke SE
Zum Kreuzkamp 7
DE-27404 Heeslingen
The serial number and model year are shown on the type plate of the equipment.
Heeslingen, 19.09.2022
Original UKCA declaration of conformity
________________________________________
Holger Wachholtz, Board

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13. Disposal
The separate, environmentally friendly disposal of materials encourages recycling of materials.
Therefore, after expiry of the normal service life, the equipment itself and all related
components, including the lubrication, packaging and wear parts, should be disposed of at a
recyclables collection point.
Packaging, equipment and accessories are made of recyclable materials and should be disposed
of accordingly. If the unit is no longer serviceable, make sure it is unusable before disposal.
If you do not have the necessary expertise, engage a specialist for dismantling
and disposal. INJURY HAZARD!
!!! Always observe local disposal regulations!!!
14. Warranty
The warranty terms of Wilhelm Fricke SE, as can be found in the sales documents and the
current version of the Terms and Conditions, apply.
In case of questions, please contact the company's customer service line.
15. Addresses
Sales/Customer Service / Tel.: [phone]
Spare parts sales: Fax: [phone]
Postal and shipping address: Wilhelm Fricke SE
Zum Kreuzkamp 7
DE-27404 Heeslingen
16. Legal Notice
Translation of the original operating instructions for Workshop crane
Manufacturer: Wilhelm Fricke SE - DE-27404 Heeslingen
1st edition of September 2022
©2022 Wilhelm Fricke SE
Reproduction in whole or in part is prohibited without the written consent of the Wilhelm Fricke SE company.
All product names mentioned in these Operating Instructions are trademarks of their respective companies.
Printed on paper made from chlorine and acid-free bleached pulp.