RaycoWylie i3500 User manual
55M3500AQE-C 55M3500AQE-CWYLIE’s I3500 QuICk REfEREnCE shEEtWYLIE’s I3500 QuICk REfEREnCE shEEt
OPERATING BUTTONS PRESENTATION
Page 2
i3500 DISPLAY BOX OVERVIEW
OPERATING
BUTTONS
WARNING
LIGHTS
INTERNAL
BUZZER
GRAPHICAL
DISPLAY
Page 1
MODE 1
HOIST / SCROLL UP BUTTON : Shows hoist menu
HOIST
2
PARTS
3
4
ESC
5
6
55M3500AQE-C 55M3500AQE-CWYLIE’s I3500 QuICk REfEREnCE shEEtWYLIE’s I3500 QuICk REfEREnCE shEEt
i3500 NORMAL MODE DISPLAY
DUTY
NUMBER
SLEW
ANGLE
PARTIAL DUTY DESCRIPTION
HOIST:
M:MAIN
A:AUXILIARY
PARTS
OF LINE
OPERATING
RADIUS
BOOM
LENGTH
SAFE
WORKING
LOAD
HOOK LOAD
Page 3 Page 4
OPERATING BUTTONS PRESENTATION
BOOM TIP
HEIGHT
BOOM ANGLE
DUTY 7
INFO 8
BYPASS
RIG
9
TARE 10
BYPASS
RIG
9
TARE 10
55M3500AQE-C 55M3500AQE-CWYLIE’s I3500 QuICk REfEREnCE shEEtWYLIE’s I3500 QuICk REfEREnCE shEEt
Page 5 Page 6
WARNING LIGHTS AND INDICATORS
Motion
Cut
Hoist Rope
The motion cut warning light (red in color) illuminates at or
above 100.1% of the rated capacity. This is usually associated
with, for example, booming down, telescoping out or hoisting
up. The exact operation is specic to the crane model.
to the system.
The overload warning light (red in color) illuminates at or above
100% of the rated capacity. This light will also turn on if you
are reaching a predetermined limit (set in the limits setting
mode).
The approach warning light blinks when the load on the hook
is between 85% and 99.9% of the rated capacity. This is
accompanied by an audible warning device that is tted inside
the display unit. This light (yellow in color) will also ash on
and off if you are approaching within 5 units (feet, meters or
degrees) of a predetermined limit (set in the limits setting
mode).
55M3500AQE-C 55M3500AQE-CWYLIE’s I3500 QuICk REfEREnCE shEEtWYLIE’s I3500 QuICk REfEREnCE shEEt
Page 7 Page 8
The Two-Block condition indicator appears near
the crane boom tip on the i3500 lcd screen when
such a condition is detected by the system. This
may block the hoist function, depending on crane
model and/or on options tted on the machine.
This indicator appears on the screen when a
preset minimum angle limit has been reached
or is about to be reached. If you are approaching within
5 degrees of a predetermined minimum angle limit, this
indicator will appear on the screen, the approach warning light
will blink and the internal buzzer will sound on and off. If
you have reached a predetermined minimum angle limit, the
overload warning light will operate and the buzzer will sound
continuously.
The Rope Limit indicator appears just above the
number of parts of line on the i3500 lcd screen.
This indicates that the maximum load is limited
by rated strength and the number of parts of
line of the hoist rope. Increasing the number of falls (parts
of line) reeved and set on the display is normally required to
alleviate a rope limit.
This indicator appears on the top-left corner
of the i3500 lcd screen as soon as at least one
preset limt is active on the system. This is not a warning! It is
just there to remind you that an angle, radius or height limit
has been set in the limits setting mode.
This indicator appears on the screen when a
preset maximum angle limit has been reached
or is about to be reached. If you are approaching within
5 degrees of a predetermined maximum angle limit, this
indicator will appear on the screen, the approach warning light
will blink and the internal buzzer will sound on and off. If
you have reached a predetermined maximum angle limit, the
overload warning light will operate and the buzzer will sound
continuously.
This indicator appears on the screen when a
preset maximum radius limit has been reached
or is about to be reached. If you are approaching within 2
units (feet or meters) of a predetermined maximum radius
limit, this indicator will appear on the screen, the approach
warning light will blink and the internal buzzer will sound on
and off. If you have reached a predetermined maximum radius
limit, the overload warning light will operate and the buzzer
will sound continuously.
This indicator appears on the screen when a
preset maximum height limit has been reached
or is about to be reached. If you are approaching within 2 units
(feet or meters) of a predetermined maximum height limit,
this indicator will appear on the screen, the approach warning
light will blink and the internal buzzer will sound on and off. If
you have reached a predetermined maximum height limit, the
overload warning light will operate and the buzzer will sound
continuously.
55M3500AQE-C 55M3500AQE-CWYLIE’s I3500 QuICk REfEREnCE shEEtWYLIE’s I3500 QuICk REfEREnCE shEEt
POWER ON
Switch on the electrical supply (ie. crane key switch) to the i3500
system. The indicator now performs a «self test» during which
time (approximately 10 seconds) the audible alarm will sound, the
approach, overload and motion cut lights will illuminate and the
display will show the Wylie’s logo on the screen. Subsequently, the
indicator goes in the normal operating mode as shown in page 4
“i3500 normal mode display” of this manual, the normal mode displays
the hook load, the rated capacity, the radius, the boom angle, the
hoist used, the parts of line, etc.
SYSTEM CONFIGURATION
In order to have the proper rated capacity and radius, the system
must be congured properly. Failure to congure the system prop-
erly can cause the crane to break or tip and result in injury or death.
Failure to congure properly may also cause a zero capacity if no
chart is found to match the conguration set by the operator.
The operator must verify the crane congurations for each avail-
able hoist every time he/she enters the crane and every time
the crane is rigged. Each hoist has its own conguration set-up in
memory. Simply by changing the hoist from main to auxiliary, the
conguration and number of parts of line will change. Therefore,
the operator must select each hoist and verify the congurations
and number of parts of line.
The system conguration is done with the following three buttons:
Used for hoist selection
HOIST
2
Used for parts of line selection
PARTS
3
Used for selection of other important parameters
such as: Jib Selection, Boomlength, head type,
outriggers etc.
DUTY 7
Page 9
The number of parts of line, the boom selection and the crane
conguration are associated with each hoist. Therefore, by
changing to a different hoist, all associated settings for the
hoist are changed automatically.
HOIST SELECTION
This button allows the operator to select the hoist
used. The operator can see the hoist selected on
the i3000 screen near the boom base on the crane
drawing.
1- Push the HOIST button (#2) to display the hoist selection
menu.
2-Scroll up or down with buttons #2 and #3 to highlight the
desired hoist.
3-Push button #4 to conrm your choice.
HOIST
2
or
HOIST
2
PARTS
3
4
HOIST
2
Page 10
Hoist
Selection
Menu
M = Main Hoist
A = Auxiliary Hoist
1 = Whip 1
2 = Whip 2
55M3500AQE-C 55M3500AQE-CWYLIE’s I3500 QuICk REfEREnCE shEEtWYLIE’s I3500 QuICk REfEREnCE shEEt
PARTS OF LINE SELECTION
This button allows the operator to select the
number of parts of line used. The operator can see
the current number of parts selected just above
the hook on the on the i3000 screen.
1- Push the PARTS button (#3) to display the parts of line
selection menu.
2-Scroll up or down with buttons #2 and #3 to highlight the
desired number of parts of line.
3-Push button #4 to conrm your choice.
PARTS
3
PARTS
3
Parts
of Line
Selection
Menu
or
HOIST
2
PARTS
3
4
Make sure that the counterweight selection in this menu represents
the current counterweight tted on the crane.
Use this menu to set the current working conguration of the
machine. Example: Crawlers extended, outriggers retracted, on
tire, pick and carry etc.
If there is a jib rigged on the crane but you are currently lifting
over the main boom, you must apply a rated capacity deduction. Just
choose in this menu the jib currently tted on the crane and the
system will apply the appropriate deduction.
Here you can input to the system a specic duty number. For
instance, if you know that the duty number 57 represents your
crane rigged with a 100 feet boomlength, outriggers extended and
with a 40 feet jib @ 10°, it could be more convenient to input the
number 57 instead of having to choose the correct parameters
individually. Look up the crane duty number to be used on the i3500
duty list. The i3500 duty list is a plasticated sheet of paper and
it must be stored in the operator’s cab for duty selection purpose.
The currently selected duty number is displayed in the upper left
part of the display.
Page 11 Page 12
SYSTEM TEST
BYPASS
RIG
9TARE 10
1. Push buttons 9+10 simultaneously to check the operation of the
display, the audible and visual alarms and the relays (digital
outputs). Some systems will run this test automatically but others
will offer a test menu, if you see a menu continue as follows:
2. Scroll up or down with buttons 2 or 3 to select the function to
test.
3. Pushbutton4torunthedesiredtest.Ifthe «buttontest»function
is selected, press a button to see it’s corresponding number appear
on the screen. To exit the «button test» do not press any buttons
and the system will return to the test menu automatically.
4. Push button 5 to exit the test menu.
ADDITIONAL PARAMETERS SELECTION
In order to complete the system conguration process,
you must press the DUTY button where crane parameter
choices will be listed. These parameters need to be
veried and, if needed, adjusted.
DUTY 7
Use this menu to change the boom conguration each time the
crane is rigged.
55M3500AQE-C 55M3500AQE-CWYLIE’s I3500 QuICk REfEREnCE shEEtWYLIE’s I3500 QuICk REfEREnCE shEEt
1-Push the Mode button (#1) to display the mode menu.
2- Scroll down with button #3 once to highlight the range limiting
option.
3-Push button #4 to enter the range limiting menu.
LIMIT HIGH
1- Access the range limiting mode (see bottom of page 13).
2-«limit high» is highlighted by default. Push button #4 to
conrm your choice.
3-Boom up to the desired boom tip height limit.
4- Push button #4 to conrm the maximum boom tip height
position. As you release button #4, an 8 second countdown
will allow you to boom down before your programmed
height limit becomes active.
5-The display will automatically return to the normal mode.
RESTRICTED AREA
Page 13 Page 14
RANGE LIMITING OPTION
RANGE LIMITING WARNINGS:
CUT-OFF
CONDITION
LIMIT
REACHED
APPROACH WARNING
OF THE LIMIT
Shows which zone is programmed:
limit high (roof)
variable limit height
variable limit radius
free zone (two walls)
Shows which limit
is reached:
RADIUS
HEIGHT
WALL
MODE 1
4
PARTS
3
55M3500AQE-C 55M3500AQE-CWYLIE’s I3500 QuICk REfEREnCE shEEtWYLIE’s I3500 QuICk REfEREnCE shEEt
F
R
E
E
Z
O
N
E
R
E
S
T
R
I
C
T
E
D
A
R
E
A
FREE ZONE
1- Access the range limiting mode (see bottom of page 13).
2-Use the down (#3) button to highlight «free zone» and
push button #4 to conrm your choice.
3- Rotate the crane to the rst limit position (rst wall).
4- Push button #4 to conrm that this will be the position of
the rst wall.
5-Rotate the crane to the second limit position (second wall).
6- Push button #4 to conrm. This will be the position of the
second wall. As you release button #4, an 8 second
countdown will allow you to rotate the crane between the
two walls before your programmed free zone limit
becomes active.
7- The display will automatically return to the normal mode.
VARIABLE LIMIT HEIGHT
1- Access the range limiting mode (see bottom of page 13).
2-Use the down (#3) button to highlight «variab.limit
height».
3- Push button #4 to conrm your choice.
4- Rotate the crane to the rst limit position (rst wall).
5- Push button #4 to conrm that this will be the position
of the rst wall.
6-Rotate the crane toward the second limit position
(second wall) with the boom tip always at the maximum
height permitted by the surrounding environment.
7- Push button #4 to conrm the position of the second wall.
As you release button #4, an 8 second countdown will
allow you to return between the two walls and boom down
below the height limit before your programmed variable
height limit becomes active.
8-The display will automatically return to the normal mode.
Page 15 Page 16
55M3500AQE-CWYLIE’s I3500 QuICk REfEREnCE shEEt
VARIABLE LIMIT RADIUS
1- Access the range limiting mode (see bottom of page 13).
2-Use the down (#3) button to highlight «variab.limit
radius».
3- Push button #4 to conrm your choice.
4- Rotate the crane to the rst limit position (rst wall).
5- Push button #4 to conrm that this will be the position of
the rst wall.
6-Rotate the crane toward the second limit position (second
wall) with the boom tip always at the maximum radius
permitted by the surrounding environment.
7- Push button #4 to conrm the position of the second wall.
As you release button #4, an 8 second countdown will
allow you to return between the two walls and boom up
within the allowed radius limit before your programmed
variable radius limit becomes active.
8-The display will automatically return to the normal mode.
Page 17
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