Great Plains Industries, Inc. HP-90 User manual

INSTALLATION
HP-90 Petroleum Hand Pump
Owner’s Manual
5252 East 36th Street North
Wichita, KS USA 67220-3205
TEL: [phone]
FAX: [phone]
“A Great Plains Ventures Subsidiary”
www.gpi.net
1-800-835-0113
Know and follow applicable national, state and local safety
codes pertaining to installing and operating equipment for
use with petroleum fluids
Make sure the tank is vented to prevent the buildup of pres-
sure and possible fuel leakage through the nozzle.
Use the following procedures to install the HP-90 Hand Pump
on a tank with a 2-inch NPT bung.
Install Suction Pipe
1. Place PVC pipe into flared end of PVC pipe assembly.
Use PVC cement if desired. The end of the pipe should
be 2-3 inches above the bottom of the tank, when in-
stalled correctly. Cut pipe to fit tank.
2. Remove the two protective plugs from the inlet and outlet
ports.
3. Wrap the threaded end of the suction pipe with 3 to 4
turns of Teflon
®
tape.
4. Install the suction pipe into the pump inlet and tighten
with a wrench.
Install Pump on Tank
1. Lubricate the male threads on the pump inlet with Teflon
®
tape or a thread-sealing compound approved for use
with petroleum fuels.
2. Thread the pump onto the tank and turn pump to tighten
securely.
Install Handle
1. Slide the grip onto the pump handle.
2. Install one end of the link in the pump housing, the other
end in the bottom hole in the pump handle. Connect
the pump handle to the shaft with the clevis pin and
secure with the cotter pin.
Lubricate all Pin Joints with grease
to extend the life of your hand pump.
Rev. B 921925-0402/05

The GPI HP-90 Petroleum Hand Pump is designed to manu-
ally pump petroleum products such as diesel fuel, kero-
sene and gasoline and fits any container with a 2-inch NPT
bung.
Construction: Lightweight aluminum housing, stain-
less steel shaft and plastic piston
Capacity: Up to 1 quart per stroke
Inlet Port: 1 inch NPT
Inlet Screen: Integral with pump
Outlet Port: 3/4 inch NPT
Hose and Nozzle: 3/4 inch x 8 foot Buna-N hose. Ther-
moplastic unleaded nozzle
Suction Pipe: 2 piece PVC
Shipping Weight: 12.8 pounds (5.8 kg)
SPECIFICATIONS
TROUBLESHOOTING
OPERATIONS
Observe safety precautions when handling fuel:
• Keep fuel away from open flame or spark.
• Do not refuel vehicles or equipment with engines run-
ning or while engine is hot.
• Do not smoke while refueling.
• Know and follow all safety precautions when handling
petroleum fluids
• Insure that all equipment operators have access to ad-
equate instructions concerning safe operating and main-
tenance procedures.
To Dispense Fluid
1. Remove the nozzle from its holder and
insert into the receiving tank of the
equipment or vehicle.
2. To pump, manually
move the handle
front to back as
shown on right.
3. Return the handle
to its upright storage
position, after dis-
pensing the desired
amount of fluid. Drain
the hose and place
the nozzle in its holder.
A. Shaft Seal Leak
1. Seal worn. Replace (Seal Kit 131501-02).
B. Anti-Siphon Vent Leak
1. Vent damaged. Remove and clean or replace
(Kit 123504-1).
C. Low Flowrate
1. Inlet screen clogged. Remove pump and suction
pipe, clean screen and re-install.
2. Suction pipe leak. Repair or replace as needed.
3. Piston seals worn. Replace (Seal Kit 131501-02).
SERVICE
For warranty consideration or other service information,
please contact your local distributor. If you need further as-
sistance, contact the GPI Customer Service Department in
Wichita, Kansas, during normal business hours. A toll free
number is provided for your convenience.
1-800-835-0113
To obtain prompt, efficient service, always be prepared with
the following information:
1. The model number of your pump.
2. The manufacturing date code of your pump.
For the HP-90, the date code is located on the shaft side of
the pump housing.
For warranty work, always be prepared with your original
sales slip or other evidence of purchase date.
Please contact GPI before returning any pump. It may be
possible to diagnose the trouble and find a solution with a
telephone call. GPI can also inform you of any special re-
quirements you will need to follow for shipping.
!
! ! ! CAUTION ! ! !
Do not return the pump without authority from the
Customer Service Department. Due to strict govern-
ment regulations, GPI cannot accept pumps unless
they have been drained and cleaned.
Front
Back

ILLUSTRATED PARTS DRAWING
Item No.
No. Part No. Description Req’d.
1906001-43 Handle Grip.................................... 1
2904006-32 Clevis Pin, 3/8 in. ........................... 1
6904002-58 Hitch Clip Pin ................................. 1
8904001-55 Retaining Ring ............................... 4
13 131034-1 Fuel Hose Assembly, 3/4 in. .......... 1
14 131033-1 Nozzle Bracket .............................. 1
16 131031-1 Handle............................................ 1
18 131039-1 Flapper Valve ................................. 4
21 131022-1 Link ................................................ 1
22 123038-1 Inlet Screen .................................... 1
25 110264-3 Suction Pipe, Upper Portion ......... 1
110263-1 Suction Pipe, Lower Portion ......... 1
26 904006-69 Washer, Flat ................................... 4
Kits and Accessories
131501-02 Seal Kit includes PTFE inserts, shaft, piston,
and coverplate seals.
123504-1 Anti-siphon Vent Kit.
26

GPI is a registered trademark of Great Plains Industries, Inc.
© 2005 GREAT PLAINS INDUSTRIES, INC., Wichita, KS
Printed in U.S.A.
5252 East 36th Street North
Wichita, KS USA 67220-3205
TEL: [phone]
FAX: [phone]
“A Great Plains Ventures Subsidiary”
www.gpi.net
1-800-835-0113
Rev. B 921925-04
02/05
Limited Warranty Policy
Great Plains Industries, Inc. 5252 E. 36th Street North, Wichita, KS USA 67220-3205, hereby provides a limited warranty against defects in
material and workmanship on all products manufactured by Great Plains Industries, Inc. This product includes a 2 year warranty. Manufacturer’s
sole obligation under the foregoing warranties will be limited to either, at Manufacturer’s option, replacing or repairing defective Goods (subject
to limitations hereinafter provided) or refunding the purchase price for such Goods theretofore paid by the Buyer, and Buyer’s exclusive remedy
for breach of any such warranties will be enforcement of such obligations of Manufacturer. The warranty shall extend to the purchaser of this
product and to any person to whom such product is transferred during the warranty period.
The warranty period shall begin on the date of manufacture or on the date of purchase with an original sales receipt. This warranty shall not
apply if:
A. the product has been altered or modified outside the warrantor’s duly appointed representative;
B. the product has been subjected to neglect, misuse, abuse or damage or has been installed or operated other than in accordance with
the manufacturer’s operating instructions.
To make a claim against this warranty, contact the GPI Customer Service Department at 316-686-7361 or 800-835-0113. Or by mail at:
Great Plains Industries, Inc.
5252 E. 36th St. North
Wichita, KS, USA 67220-3205
The company shall, notify the customer to either send the product, transportation prepaid, to the company at its office in Wichita, Kansas, or to
a duly authorized service center. The company shall perform all obligations imposed on it by the terms of this warranty within 60 days of receipt
of the defective product.
GREAT PLAINS INDUSTRIES, INC., EXCLUDES LIABILITY UNDER THIS WARRANTY FOR DIRECT, INDIRECT, INCIDENTAL AND CONSE-
QUENTIAL DAMAGES INCURRED IN THE USE OR LOSS OF USE OF THE PRODUCT WARRANTED HEREUNDER.
The company herewith expressly disclaims any warranty of merchantability or fitness for any particular purpose other than for which it was
designed.
This warranty gives you specific rights and you may also have other rights which vary from U.S. state to U.S. state.
Note: In compliance with MAGNUSON MOSS CONSUMER WARRANTY ACT – Part 702 (governs the resale availability of the warranty terms).