Gree FP-22LM/D-K User manual

Service Manual
Change for life
Exposed fan coil unit

Contents
PRODUCT ........................................................................................................2
1 Introduction ....................................................................................................2
1.1 lineup ......................................................................................................2
1.2 Nomenclature .........................................................................................2
1.3 Feature ...................................................................................................3
1.4 Working principle ....................................................................................3
1.5 Specications..........................................................................................4
1.5.1 General data (nominal conditions) ..................................................4
1.5.2 Electrical data .................................................................................5
1.5.3 Capacity correction .........................................................................6
2 Exploded views and parts list.........................................................................8
3 Scope of supply ...........................................................................................17
DESIGN AND SELECTION.............................................................................19
1 Selection principle........................................................................................19
1.1 Selection steps .....................................................................................19
1.2 Example for selection............................................................................19
2 Power supply specication...........................................................................20
UNIT CONTROL .............................................................................................22
UNIT INSTALLATION......................................................................................24
1 Flow chart ....................................................................................................24
2 Precautions for engineering work.................................................................24
3 Tools ............................................................................................................26
4 Installation....................................................................................................27
4.1 Installation conditions ...........................................................................27
4.2 Dismensional data ................................................................................27
4.3 Installation and maintenance space......................................................28
4.4 Installation process ...............................................................................28
4.4.1 Supports xing ..............................................................................28

4.4.2 Precautions for installation............................................................29
4.4.3 Installation of water pipes .............................................................31
4.4.4 Installation of drain hose ...............................................................32
4.4.5 Installation of water valve..............................................................32
5 Electric wiring...............................................................................................34
5.1 Precautions for electric wiring ...............................................................34
5.2 Wiring steps ..........................................................................................34
5.3 External wiring diagram ........................................................................35
TEST OPERATION, TROUBLESHOOTING AND MAINTENANCE.................37
1 Commissioning ............................................................................................37
2 Troubleshooting ...........................................................................................37
3 Maintenance ................................................................................................38
3.1 Replacement of motor...........................................................................38
3.2 Replacement of cooling coil ..................................................................40

1
Product
Product

2
Product
PRODUCT
1 Introduction
1.1 lineup
Name Model Product
code
Cooling
capacity
(kW/ton)
Heating
capacity
(kW/ton)
Power
supply Appearance
Vertical mounted type
FP-22LM/D-K EM51600300 1.4/0.40 2/0.57
220-240V
AC 50Hz
FP-34LM/D-K EM51600280 1.9/0.54 2.3/0.65
FP-51LM/D-K EM51600290 2.8/0.80 3.4/0.97
FP-68LM/D-K EM51600250 3.2/0.91 3.8/1.08
FP-85LM/D-K EM51600270 4.25/1.21 4.9/1.39
FP-102LM/D-K EM51600310 5.0/1.42 5.9/1.68
FP-119LM/D-K EM51600260 5.3/1.51 6.45/1.83
FP-136LM/D-K EM51600330 5.8/1.65 6.7/1.91
FP-170LM/D-K EM51600320 9.2/2.62 10.7/3.04
FP-204LM/D-K EM51600340 10.1/2.87 11.5/3.27
Note: 1ton =12000Btu/h = 3.517kW
1.2 Nomenclature
Fan coil unit
Nominal airflow
Vertical mounted
Exposed
Static pressure: omit/H (12Pa/30Pa)
Heat exchanger: omit/S (standard/3-row pipes)
Design code: A, B, C, D...
Power supply frequency: K/D (50Hz/60Hz)
(_x10m /h)：
334/51/68/85/102/119136/170/204

3
Product
1.3 Feature
(1) Extensive application
With the airow ranging from 300 to 1900 m3/h and cooling capacity of 1.4 to 10.1kW, the FCU provides
three air speed settings to satisify users.
(2) High quality and reliability
Good materials and strict technical processing ensure high quality and normal service life of units.
(3) Low noise
In terms of dynamics, the optimized proportion of fan blade angle to impeller inner and outer diameters
improves airow and reduces noises.
(4) Lightweight and compactness
With aesthetic appeal, the unit is only 230mm thick, thus saving installation space.
The decoration panels have a curved surface presenting much thinness visually, which makes the unit
harmonize with any interior.
A track-like design of the top and the margin between castings and sheet metals increase its
uniqueness in appearance.
The color of castings on the top and bottom could be changed in accordance with clients’ needs.
(5) Intelligent control
The control system through micro-computer programs is connected with its thermostat that has a LCD
touch screen displaying many functions such as the cooling mode, heating mode, fan mode, timer and
child lock.
1.4 Working principle
The chilled (or hot) water go in the fan coil and make heat exchange with the indoor circulated air
(outdoor air), to realize cooling(heating), dehumidifying, ltrating or purifying. The processed air will be
supplied to indoor directly or by air duct.
Water outlet pipe Water inlet pipe
Air return Air supply
Filter screen
Fan

4
Product
1.5 Specications
1.5.1 General data (nominal conditions)
Model FP-22LM/D-K FP-34LM/D-K FP-51LM/D-K FP-68LM/D-K
Performance
Airow
Hi
m³/h
300 400 580 680
Mid 250 350 500 530
Low 200 300 420 380
Cooling capacity kW 1.4 1.9 2.8 3.2
Heating capacity kW 2 2.3 3.4 3.8
Water resistance kPa 10 15 18 21
Sound level dB(A) 36 38 39 42
Coil Type Copper, high-efciency louvered ns
Pressure MPa ≤1.6
Power supply 220-240VAC 50Hz
Input power W 35 46 56 66
Electric shock resistance class I
Fan Low-noise centrifugal fan
Connection
pipe
Inlet Rc3/4(inner thread)
Outlet Rc3/4(inner thread)
Condensate Outer diameter of 22mm
Net weight kg 23 23 27 27
Dimensions mm 895×680×230 1050×680×230
Themostat model Z5L5010AJ
Model FP-85LM/D-K FP-102LM/D-K FP-119LM/D-K
Performance
Airow
Hi
m³/h
760 1000 1100
Mid 600 740 860
Low 400 510 610
Cooling capacity kW 4.25 5 5.3
Heating capacity kW 4.9 5.9 6.45
Water resistance kPa 27 18 20
Sound level dB(A) 45 48 50
Coil Type Copper, high-efciency louvered ns
Pressure MPa ≤1.6
Power supply 220-240VAC 50Hz
Input power W 68 110 124
Electric shock resistance class I
Fan Low-noise centrifugal fan
Connection pipe
Inlet Rc3/4(inner thread)
Outlet Rc3/4(inner thread)
Condensate Outer diameter of 22mm
Net weight kg 28 33 33
Dimensions mm 1050×680×230 1350×680×230 1350×680×230
Themostat model Z5L5010AJ

5
Product
Model FP-136LM/D-K FP-170LM/D-K FP-204LM/D-K
Performance
Airow
Hi
m³/h
1100 1700 1900
Mid 870 1275 1425
Low 620 850 950
Cooling capacity kW 5.8 9.2 10.1
Heating capacity kW 6.7 10.7 11.5
Water resistance kPa 25 45 55
Sound level dB(A) 50 49 52
Coil Type Copper, high-efciency louvered ns
Pressure MPa ≤1.6
Power supply 220-240VAC 50Hz
Input power W 128 155 195
Electric shock resistance class I
Fan Low-noise centrifugal fan
Connection pipe
Inlet Rc3/4(inner thread)
Outlet Rc3/4(inner thread)
Condensate Outer diameter of 22mm
Net weight kg 34.5 47 47.5
Dimensions mm 1350×680×230 1773×680×230 1773×680×230
Themostat model Z5L5010AJ
Notes:
(a) Nominal cooling conditions: indoor dry/wet bulb temperature of 27/19°C, entering and leaving water
temperature of 7/12°C. Nominal heating conditions: indoor dry bulb temperature of 20°C, indoor
wet bulb temperature of no more than 15°C, enteringwater temperature of 45°C and leaving water
temperature of 40°C .
(b) The sound level is tested under the semi-anechoic chamber and the actual value will change under
different conditions.
(c) When conditions are out of the range, please contact GREE.
1.5.2 Electrical data
Model Power supply Fan quantity
FP-22LM/D-K 220-240V AC 50Hz 1
FP-34LM/D-K 220-240V AC 50Hz 1
FP-51LM/D-K 220-240V AC 50Hz 2
FP-68LM/D-K 220-240V AC 50Hz 2
FP-85LM/D-K 220-240V AC 50Hz 2
FP-102LM/D-K 220-240V AC 50Hz 2
FP-119LM/D-K 220-240V AC 50Hz 2
FP-136LM/D-K 220-240V AC 50Hz 2
FP-170LM/D-K 220-240V AC 50Hz 4
FP-204LM/D-K 220-240V AC 50Hz 4

6
Product
1.5.3 Capacity correction
(1) Cooling and heating capacity correction factor
Model FP-22 FP-34 FP-51 FP-68 FP-85 FP-102 FP-119 FP-136 FP-170 FP-204
Middle
speed
Cooling 0.81 0.82 0.75 0.71 0.72 0.73 0.74 0.79 0.76 0.77
Heating 0.80 0.80 0.73 0.68 0.69 0.70 0.72 0.78 0.74 0.72
Low
speed
Cooling 0.67 0.65 0.59 0.55 0.63 0.52 0.66 0.63 0.62 0.59
Heating 0.63 0.62 0.56 0.52 0.60 0.50 0.63 0.60 0.60 0.57
(2) Cooling capacity correction factor
Entering
water
temp. (°C)
Water
ow
(multiple)
Inlet air
DB24°C DB25°C DB26°C DB27°C DB28°C
WB17°C WB18°C WB19°C WB19.5°C WB21°C
SH TH SH TH SH TH SH TH SH TH
5
0.8 0.70 0.80 0.73 0.88 0.75 0.97 0.79 1.02 0.80 1.16
1.0 0.74 0.89 0.78 0.98 0.79 1.07 0.84 1.13 0.84 1.29
1.2 0.77 0.96 0.80 1.05 0.82 1.15 0.87 1.21 0.87 1.38
6
0.8 0.67 0.76 0.71 0.84 0.72 0.91 0.76 0.96 0.77 1.10
1.0 0.72 0.85 0.75 0.93 0.76 1.02 0.80 1.07 0.81 1.22
1.2 0.74 0.90 0.77 1.00 0.79 1.09 0.83 1.14 0.84 1.31
7
0.8 0.66 0.71 0.68 0.78 0.70 0.86 0.74 0.90 0.74 1.03
1.0 0.70 0.79 0.73 0.87 0.74 0.95 0.78 1.00 0.79 1.14
1.2 0.72 0.85 0.75 0.93 0.77 1.02 0.81 1.07 0.82 1.22
8
0.8 0.61 0.69 0.64 0.76 0.65 0.83 0.68 0.87 0.69 1.05
1.0 0.65 0.77 0.68 0.84 0.69 0.92 0.73 0.97 0.73 1.11
1.2 0.67 0.82 0.70 0.90 0.71 0.99 0.75 1.04 0.76 1.18
9
0.8 0.61 0.62 0.64 0.68 0.65 0.74 0.68 0.78 0.69 0.89
1.0 0.65 0.69 0.68 0.76 0.69 0.83 0.73 0.87 0.73 0.99
1.2 0.67 0.74 0.70 0.81 0.71 0.88 0.75 0.93 0.76 1.06
Notes:
(a) TH: total heat (W)
(b) SH: sensible heat (W)
(c) DB: dry bulb temperature (°C)
(d) WB: wet bulb temperature (°C)

7
Product
(3) Heating capacity correction factor
Entering water
temp. (°C)
Water ow
(multiple)
Inlet air
DB16°C DB18°C DB20°C DB21°C DB22°C DB24°C
40
0.8 0.56 0.52 0.48 0.46 0.44 0.41
1.0 0.58 0.54 0.50 0.48 0.46 0.42
1.2 0.60 0.55 0.51 0.49 0.47 0.44
45
0.8 0.71 0.66 0.61 0.59 0.56 0.52
1.0 0.74 0.68 0.63 0.61 0.59 0.54
1.2 0.76 0.70 0.65 0.63 0.60 0.55
50
0.8 0.86 0.80 0.74 0.71 0.68 0.63
1.0 0.90 0.83 0.77 0.74 0.71 0.65
1.2 0.92 0.85 0.79 0.76 0.73 0.67
55
0.8 1.01 0.94 0.87 0.84 0.80 0.73
1.0 1.05 0.97 0.90 0.87 0.84 0.77
1.2 1.08 1.00 0.93 0.90 0.86 0.79
60
0.8 1.16 1.08 1.00 0.96 0.92 0.84
1.0 1.21 1.12 1.04 1.00 0.96 0.88
1.2 1.25 1.15 1.07 1.03 0.99 0.91
65
0.8 1.20 1.16 1.11 1.08 1.06 1.01
1.0 1.25 1.21 1.15 1.13 1.11 1.05
1.2 1.29 1.25 1.19 1.16 1.14 1.08
70
0.8 1.34 1.29 1.23 1.21 1.19 1.13
1.0 1.40 1.35 1.29 1.26 1.23 1.17
1.2 1.44 1.39 1.32 1.30 1.27 1.21
75
0.8 1.49 1.43 1.37 1.34 1.31 1.25
1.0 1.55 1.50 1.43 1.40 1.37 1.30
1.2 1.60 1.54 1.47 1.44 1.41 1.34
Notes:
(a) TH: total heat (W)
(b) SH: sensible heat (W)
(c) DB: dry bulb temperature (°C)
(d) WB: wet bulb temperature (°C)

8
Product
2 Exploded views and parts list
(1) FP-22LM/D-K, FP-34LM/D-K (list code: EM51600280)
No. Name Quantity
1 Display panel Cover 1
2 Grille 1
3 Display panel Cover 1
4 Displayer Box 1
5Base Deck Assy 1
6 Cellular 1
7Surface-Cooler Assy 1
8 Connection Panel 1
9 Cellular 1
10 Centrifugal Fan Assy 1
11 Right Side Plate Assy 1

9
Product
No. Name Quantity
12 Closed Panel 1
13 Propeller Housing 1
14 Right Side Plate 1
15 Centrifugal fan blade 1
16 Propeller Housing 1
17 Base 1
18 Panel 1
19 Connection Panel 1
20 Cellular Assy 1
21 Filter Assy 1
22 Bar Clasp 2
23 Support sub-assy 1
24 Motor 1
25 Motor Support Assy 1
26 Base 1
27 Cable cross loop 2
28 Wire Clamp 1
29 Insulated Gasket 1
30 Capacitance 1
31 Terminal Board 1
32 Terminal Board 1
33 Cable cross loop 6
34 Electric Box Cover 1
35 Left Side Plate 1
36 Left Side Plate Assy 1
37 Cellular 1
38 Cable cross loop 1
39 Connection Panel 1
40 Display Panel 1

10
Product
(2) FP-51LM/D-K, FP-68LM/D-K, FP-85LM/D-K (list code: EM51600250)
No. Name Quantity
1 Display panel Cover 1
2 Grille 1
3 Display panel Cover 1
4 Displayer Box 1
5Base Deck Assy 1
6 Cellular 1
7Surface-Cooler Assy 1
8 Connection Panel 1
9 Cellular 1
10 Centrifugal Fan Assy 1
11 Right Side Plate Assy 1
12 Closed Panel 1
13 Propeller Housing 2
14 Right Side Plate 1
15 Centrifugal fan blade 2

11
Product
No. Name Quantity
16 Propeller Housing 2
17 Base 1
18 Filter Assy 1
19 Panel 1
20 Connection Panel 1
21 Support sub-assy 1
22 Bar Clasp 2
23 Motor 1
24 Cellular Assy 1
25 Motor Support Assy 1
26 Cable cross loop 2
27 Wire Clamp 1
28 Insulated Gasket 1
29 Capacitance 1
30 Terminal Board 1
31 Terminal Board 1
32 Cable cross loop 6
33 Base 1
34 Electric Box Cover 1
35 Left Side Plate 1
36 Left Side Plate Assy 1
37 Cellular 1
38 Cable cross loop 1
39 Connection Panel 1
40 Display Panel 1

12
Product
(3) FP-102LM/D-K, FP-119LM/D-K, FP-136LM/D-K (list code: EM51600310)
No. Name Quantity
1 Display panel Cover 1
2 Grille 1
3 Display panel Cover 1
4 Displayer Box 1
5Base Deck Assy 1
6 Cellular 1
7Surface-Cooler Assy 1
8 Connection Panel 1
9 Cellular 1
10 Barrier Assy 1
11 Right Side Plate Assy 1
12 Closed Panel 1
13 Propeller Housing 2
14 Right Side Plate 1

13
Product
No. Name Quantity
15 Centrifugal fan blade 2
16 Propeller Housing 2
17 Base 1
18 Filter Assy 1
19 Connection Panel 1
20 Panel 1
21 Support sub-assy 1
22 Bar Clasp 2
23 Motor 1
24 Motor Support 1
25 Cellular Assy 1
26 Cable cross loop 2
27 Wire Clamp 1
28 Insulated Gasket 1
29 Capacitance 1
30 Terminal Board 1
31 Terminal Board 1
32 Cable cross loop 6
33 Base 1
34 Electric Box Cover 1
35 Left Side Plate 1
36 Left Side Plate Assy 1
37 Cellular 1
38 Cable cross loop 1
39 Connection Panel 1
40 Display Panel 1

14
Product
(4) FP-170LM/D-K (list code: EM51600320)
No. Name Quantity
1 Display Board Cover 1
2 Front Grill 2
3 Foam 1
4Surface-Cooler Assy 1
5 Display Box 1
6 Right Side Plate 1
7 Connection Board 1
8 Foam 1
9 Rear Case 1
10 Right Side Plate Sub-Assy 1
11 Propeller Housing(Lower) 4
12 Propeller Housing(Upper) 4

15
Product
No. Name Quantity
13 Centrifugal Fan 4
14 Foam Sub- Assy 1
15 Air Outlet Assy 1
16 Front Panel 1
17 Motor Support 2
18 Fan Motor 2
19 Connection Sheet Sub-Assy 1
20 Connection Board 1
21 Connection Sheet Sub-Assy 1
22 Filter Sub-Assy 2
23 Rear Case 1
24 Left Side Plate Sub-Assy 1
25 Cable Cross Loop 2
26 Left Side Plate 1
27 Electric Box Cover 1
28 Wire Clamp 1
29 Capacitor CBB61 2
30 Display Board Cover 1
31 Insulation Gasket 1
32 Terminal Board 1
33 Terminal Board 1
34 Cable Cross Loop 4
35 Cable Cross Loop 1
36 Foam 1
37 Support Sub-assy 2
38 Bar Clasp 4
39 Seat Board Sub-Assy 1
40 Clapboard Sub-Assy 1
41 Display Board Cover 1

16
Product
(5) FP-204LM/D-K (list code: EM51600340)
No. Name Quantity
1 Display Board Cover 1
2 Front Grill 2
3 Foam 1
4Surface-Cooler Assy 1
5 Display Box 1
6 Right Side Plate 1
7 Connection Board 1
8 Foam 1
9 Rear Case 1
10 Right Side Plate Sub-Assy 1
11 Propeller Housing(Lower) 4
12 Propeller Housing(Upper) 4
13 Centrifugal Fan 4
14 Foam Sub- Assy 1
15 Air Outlet Assy 1

17
Product
No. Name Quantity
16 Front Panel 1
17 Motor Support 2
18 Fan Motor 2
19 Connection Sheet Sub-Assy 1
20 Connection Board 1
21 Connection Sheet Sub-Assy 1
22 Filter Sub-Assy 2
23 Rear Case 1
24 Left Side Plate Sub-Assy 1
25 Cable Cross Loop 2
26 Left Side Plate 1
27 Electric Box Cover 1
28 Wire Clamp 1
29 Capacitor CBB61 2
30 Display Board Cover 1
31 Insulation Gasket 1
32 Terminal Board 1
33 Terminal Board 1
34 Cable Cross Loop 4
35 Cable Cross Loop 1
36 Foam 1
37 Support Sub-assy 2
38 Bar Clasp 4
39 Seat Board Sub-Assy 1
40 Clapboard Sub-Assy 1
41 Display Board Cover 1
3 Scope of supply
S: standard; O: seld-supply; P: optional
Scope of supply Quantity Type
Vertical mounted FCU 1 S
Thermostat 1 S
Delivery attached documentation 1 S
Electric water valve 1 P/O