Green Power GPAC2520V User manual

Air Compressor Owner’s Manual For
GPAC2520V
GPAC2528V
We Power Your World
Products Service
Green-Power thanks you for choosing a Green-Power America product.
egister your product within 10 days of purchase to ensure that you receive
service.
egistering your product
1. You have a record of the product purchase,
2. Customer Service can Be serve you on Warranty related issues,
3.
You can register your product in one ways as follow
1: o to the website at www.green-poweramerica.com/
service and
2: box,
Please
If you have any ques ons regarding the or of your generator er you
have carefully read the manual, or if you have any quality issues during oper please
call our toll-free service number shown below:
888-834-4218
w
note
In this manual book, “Green-Power America, LLC” is also menoned in short as
“Green-Power America” or “Green-Power” or “GPA”, any of which appears in this
manual book means Green-Power America, LLC. Please to be noted.
TM

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WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN
THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH
INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL
INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR
WARRANTY. GREEN-POWER AMERICA WILL NOT BE LIABLE FOR ANY
DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS.
Air Supply System Illustration
Inspection

Owner’s Manual
Limited Warranty (cont’d)
THIS WARRANTY DOES NOT COVER:
•Merchandise sold as reconditioned, used as rental equipment, or floor or
display models.
•Merchandise that has become damaged or inoperative because of
ordinary wear, misuse, cold, heat, rain, excessive humidity, freeze
damage, use of improper chemicals, negligence, accident, failure to
operate the product in accordance with the instructions provided in the
Owners Manual(s) supplied with the product, improper maintenance, the
use of accessories or attachments not recommended by Green-Power America,
or unauthorized repair or alterations.
•Repair and transportation costs of merchandise determined not to be
defective.
•Costs associated with assembly, required oil, adjustments or other
installation and start-up costs.
•Expendable parts or accessories supplied with the product which are
expected to become inoperative or unusable after a reasonable period
of use.
•Merchandise sold by Green-Power America which has been manufactured by
and identified as the product of another company, such as gasoline
engines.The product manufacturer’s warranty, if any, will apply.
•ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS,
DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS,
FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED
BY THIS WARRANTY. Some states do not allow the exclusion, so it may
not apply to you.
•IMPLIED WARRANTIES, INCLUDING THOSE OF
MERCHANTABILITY OR SUITABILITY FOR A PARTICULAR
PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF
ORIGINAL PURCHASE. Some states do not allow limitations on how
long an implied warranty lasts, so the above limitations may not apply to
you.
Air Compressor
Limited Warranty
Green-Power America warrants to the original purchaser who uses the product
in a consumer application (personal, residential or household usage)
that all products covered under this warranty are free from defects in material
and workmanship for one year from the date of purchase. All products covered
by this limited warranty which are used in commercial applications (i.e.
income producing) are warranted to be free of defects in material and
workmanship for 90 days from the date of original purchase. Products
covered under this warranty include air compressors, air tools, service
parts, pressure washers, and generators.
Green-Power America will repair or replace,Green-Power
Green-Power
America sole option,
products or components which have failed within the warranty period.
Service will be cheduled according to the normal work flow and business
hours at the service center location, and the avail ability of replacement parts.
All decisions of America with regard to this limited warranty shall
be final.
This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):
•To process a warranty claim on this product, DO NOT return item to the
retailer. The product must be evaluated by an Authorized Warranty
Service Center. For the location of the nearest Authorized Warranty
Service Center call 888-834-4218.
•Retain original cash register sales receipt as proof of purchase for
warranty work.
•Use reasonable care in the operation and maintenance of the product as
described in the Owners Manual(s).
•Deliver or ship the product to the nearest Authorized Warranty Service
Center. Freight costs, if any, must be paid by the purchaser.
•Air compressors with 60 and 80 gallon tanks will be inspected at the site
of installation. Contact the nearest Authorized Warranty Service Center
that provides on-site service calls for service call arrangements.
•If the purchaser does not receive satisfactory results from the
Authorized Warranty Service Center, the purchaser should contact
Green-Power America

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Air Compressor
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Inspection

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Air Supply System Illustration
Figure B: Portable Air Supply Setup
G
A
E
E H
F
B
Non-lubricated Tools Lubricated Tools
A
B
C
C
DA
Description Function
A Air Hose Connects air to tool
B Filter Prevents dirt and condensation from damaging tool or work piece
C Regulator Adjusts air pressure to tool D Lubricator (optional) For air tool lubrication
E Coupler and Plug Provides quick connection and release
F Leader Hose (optional) Increases coupler life
G Air Cleaner / Dryer (optional) Prevents water vapor from damaging work piece
H Air Adjusting Valve (optional) For fine tuning airflow at tool
GPAC2520V/GPAC2528
2.5/2.5
20/28
115/13.5/1
95
125
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Owner’s Manual
Air Compressor
Operator manual and warranty card
below
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Owner’s Manual
Air Compressor
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Owner’s Manual
Air Compressor
110V-120V
OIL
PUMP OIL LEVEL
FILL WINDOW
WARNING DO NOT START UNIT UNTIL YOU
HAVE ADDED OIL. You may use SAE10W30
synthetic oil such as Mobil 1 which is API CG/CD
grade compliant or 10W20 air compressor oil.
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Air Compressor
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Owner’s Manual
Air Compressor
Trouble Shooting
Problem Possible Causes Likely Solutions
Compressor does
not start or restart
1. Tank(s) already pressurized.
2. Power cord not plugged in properly.
3. Incorrect power supply.
4. No power at outlet.
5. Thermal overload switch tripped.
6. Building power supply circuit tripped or
blown fuse.
7. Cord wire size is too small or cord is too
long to properly power compressor.
8. Compressor needs service.
1. No problem. Compressor will start when needed.
2. Check that cord is plugged in securely.
3. Check that circuit matches compressor requirements.
4. Reset circuit breaker, or have outlet
serviced by a qualified technician.
5. Turn off Compressor and wait for it to cool down.
Press reset button. Resume operation.
6. Reset circuit or replace fuse. Check for low voltage
conditions. It may be necessary to disconnect
other electrical appliances from the circuit or
move the compressor to its own circuit.
7. Use larger diameter or shorter extension cord or
eliminate extension cord. See Recommended Wire
Gauge for Extension Cords in Safety section.
8. Have unit inspected by a qualified technician.
Compressor builds
pressure too slowly
1. Incorrect power supply.
2. Working environment too cold.
3. Safety valve leaking.
4. Loose fittings.
1. Check that circuit matches compressor requirements.
2. Move compressor to a warmer location.
Check that recommended oil is in crankcase.
3. Listen for air leaking from valve.
If leaking, replace with identical valve with same rating.
DO NOT SEAL OR TAMPER WITH SAFETY VALVE.
4. Reduce air pressure, then check all fittings with
a soap solution for air leaks and tighten as needed.
Do not overtighten.
Compressor not
building enough
air pressure
1. Air filters need cleaning/replacing.
2. Check Valve needs service.
3. Compressor not large enough for job.
4. Loose fittings.
5. Hose or hose connections too narrow.
6. High altitude reducing air output.
1. Check inlet and outlet filters.
Clean and/or replace as needed.
2. Have technician clean or replace, as needed.
3. Check if accessory CFM is met by Compressor.
If Compressor cannot supply enough air flow (CFM),
you need a larger Compressor.
4. Reduce air pressure, then check all fittings with
a soap solution for air leaks and tighten as needed.
Do not overtighten.
5. Replace with wider hose and/or hose connections.
6. Higher altitudes require compressors with greater output.
Overheating 1. Unusually dusty environment.
2. Extension cord used.
3. Unit not on level surface.
1. Clean and/or replace filters more often or
move unit to cleaner environment.
2. Eliminate extension cord.
3. Reposition unit on a level surface.
Compressor
starts and stops
excessively
1. Loose fittings.
2. Compressor not large enough for job.
1. Reduce air pressure, then check all fittings with a soap
solution for air leaks and tighten as needed.
Do not overtighten.
2. Check if accessory CFM is met by Compressor.
If Compressor doesn’t reach accessory
CFM, you need a larger Compressor.
Excessive noise 1. Loose fittings.
2. Unit not on level surface.
1. Reduce air pressure, then check all fittings with a soap
solution for air leaks and tighten as needed.
Do not overtighten.
2. Reposition unit on a level surface.
Moisture in
discharge air
Too much moisture in air. Install inline air filter/dryer, and/or relocate
to less humid environment.
Safety Valve “pops” Safety valve needs service. Pull on test ring of safety valve. If it still pops, replace.
Air leaks from
pump or fittings
Loose fittings. Reduce air pressure, then check all fittings with a soap
solution for air leaks and tighten as needed.
Do not overtighten.
Follow all safety precautions whenever diagnosing or servicing the compressor.
Disconnect power supply before service.
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Air Compressor
Parts listing
GPA Part No. Description Qty
GPAC2520V-01
BOLT 4
GPAC2520V-02 SPRING WASHER 8
GPAC2520V-02a FLAT WASHER 20
GPAC2520V-03 CYLINDER HEAD 1
GPAC2520V-03a GASKET 1
GPAC2520V-04 EXHAUST ELBOW 1
GPAC2520V-05 VALVE ASSY 1
GPAC2520V-06 CYLINDER HEAD 1
GPAC2520V-06a UPPER GASKET 1
GPAC2520V-06b LOWER GASKET 3
GPAC2520V-07 PISTON 1
GPAC2520V-08 PISTON PIN 1
GPAC2520V-09 CIRCLIP 2
GPAC2520V-10 PISTON RING 2
GPAC2520V-11 PISTON RING 1
GPAC2520V-12 CONNECTING ROD 1
GPAC2520V-13 CRANKCASE 1
GPAC2520V-13a BOLT 1
GPAC2520V-14 CRANK SHAFT 1
GPAC2520V-15 BOLT 1
GPAC2520V-16 OIL SEAL 1
GPAC2520V-17 FRONT COVER 1
GPAC2520V-18 BOLT 6
GPAC2520V-18a FLAT WASHER 6
GPAC2520V-19 OIL FILL PLUG 1
GPAC2520V-20 SEAL GASKET 1
GPAC2520V-21 OIL SIGHT GLASS 1
GPAC2520V-22 OIL SEAL 1
GPAC2520V-23 FRONT BEARING 1
GPAC2520V-24 ROTATOR 1
GPAC2520V-25 STATOR 1
GPAC2520V-26 REAR BEARING 1
GPAC2520V-27 WAVY WASHER 1
GPAC2520V-28 MOTOR FLANGE 1
Parts listing
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Owner’s Manual
Air Compressor
APA Part No. Description Qty
GPAC2520V-60 NUT 6
GPAC2520V-61 EXHAUST TUBE 1
GPAC2520V-62 COPPER GASKET 1
GPAC2520V-63 UNLODING TUBE 1
GPAC2520V-64 UNLODING NUT 1
GPAC2520V-65 RUBBER ISOLATOR 1
GPAC2520V-66 BOLT 2
GPAC2520V-67 8"WHEEL 2
GPAC2520V-68 WHEEL AXLE 2
GPAC2520V-69 NUT 2
GPAC2520V-70 AIR FILTER 1
GPAC2520V-71 OVERLOAD PROTECTOR 1
Distributed by
Green-Power America, LLC
www.Green-PowerAmerica.com
GPA Part No. Description Qty
GPAC2520V-29 MOTOR SCREW 4
GPAC2520V-29a FLAT WASHER 4
GPAC2520V-30 SPRING WASHER 4
GPAC2520V-31 STARTING CAPACITOR 1
GPAC2520V-32 RUNNING CAPACITOR 1
GPAC2520V-33 TERMINAL 4
GPAC2520V-34 CAPACITOR COVER 2
GPAC2520V-35 BOLT 4
GPAC2520V-36 FLAT WASHER 4
GPAC2520V-37 --------------------------------------
GPAC2520V-38 --------------------------------------
GPAC2520V-39 --------------------------------------
GPAC2520V-40 ALUMINIUM MOTOR FAN 1
GPAC2520V-41 BOLT 1
GPAC2520V-41a NUT 1
GPAC2520V-41b RUBBER BAFFLE 1
GPAC2520V-42 SHROUD 1
GPAC2520V-43 BOLT 2
GPAC2520V-44 BOLT 2
GPAC2520V/GPAC2528V-45 TANK 1
GPAC2520V-45a HANDLE 1
GPAC2520V-45b BOLT 2
GPAC2520V-45c HANDLE GRIP 1
GPAC2520V-46 CHECK VALVE 1
GPAC2520V-47 DRAIN VALVE 1
GPAC2520V-48 FIVE WAY CONNECTOR 1
GPAC2520V-49 COUPLING CONNECTOR 1
GPAC2520V-50 PRESSURE SWITCH 1
GPAC2520V-51 STRAIN RELIEF 2
GPAC2520V-52 POWER CORD 1
GPAC2520V-53 SAFETY VALVE 1
GPAC2520V-54 PRESSURE GAUGE 2
GPAC2520V-55 COUPLING CONNECTOR 2
GPAC2520V-56 REGULATOR 1
GPAC2520V-57 PRESSURE GAUGE 1
GPAC2520V-58 QUICK CONNECT 1
GPAC2520V-59 BOLT 4
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