GreenMachine TGMi 750 User manual

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T
TG GM Mi i 7 75 50 0 C CO OM MP PA AC CT TO OR R
USER’S MANUAL

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Short operation instruction VMT 4000
By pushing the automatic start button (4) the press plate is put
into action and which automatically returns to the start position.
With start bottom (2) the press plate remains in bottom position
and light 2 is lit (night position).
If the container is full, the press plate remains in the bottom
position and the light in the start position flashes (2).
By means of pushing start bottom (2) the press plate returns to
the start position.
The Compactor switches off when the door or filler is opened.
Control panel:
A1 Emergency Stop
A2 Start down
Full bag: light on/off
A3 Failure
A4 Start, 1 press cyclus
A1
A2
A3
A4

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TABLE OF CONTENTS 3. Operation 1-7
3.1 Preparation for filling 1-7
FOREWORD 1-2 3.2 Filling 1-7
3.3 Compacting 1-7
IDENTIFICATION OF THE UNIT 1-2 3.6 FULL indicator 1-7
3.7 Emptying 1-7
3.8 Switching off 1-7
SAFETY GUIDELINES AND WARNINGS
OF DANGER 1-3
MATERIALS USED AND THE
ENVIRONMENT 1-4 4. CLEANING AND MAINTENACE 1-8
1 introduction 1-5
1.1 Description of the process 1-5 5. FAULTS AND SERVICE/
1.2 Description of the unit 1-5 WHAT TO DO 1-9
1.3 Functioning 1-5 6. TECHNICAL SPECIFICATIONS 1-10
2. UNPACKIN/INSTALLATION 1-6
2.1 Unpacking 1-6 7. OPTIONS 1-10
2.1 Installation 1-6
8. REMOVALS 1-10
KEEP THIS MANUAL FOR FUTURE REFERENCE
For the duration and the conditions of the guarantee we suggest you contact your supplier. You are also referred to our
general sales and delivery conditions that are available on request.
All liability for loss or injury resulting from the failure to follow these instructions or due to a failure to take the normal
precautionary measures or due to carelessness in actions, operation, maintenance or repair work if not specifically
described in this manual is rejected by the manufacturer.
Because of our constant efforts to improve our product it can occur that the details of your unit may differ from what is
described in this manual. For this reason these instructions serve only as a general guide for the installation, use,
maintenance and repair of the unit mentioned in this manual.
This manual was prepared with all due care, but the manufacturer cannot assume responsibility for any possible errors
in this manual or the consequences thereof.
Users are permitted to copy this manual for their own use.
All rights are reserved and no part of this manual may be reproduced and/or publicised in any manner whatsoever.
FOREWORD

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General
This manual is meant for the user of the Compactor.
The options and operation are described, with
references also being made to the safest and most
efficient possible use of the unit over a long period of
time.
Pictograms and symbols
In this manual the following pictograms and symbols
will be used:
Suggestions and recommendations to
simplify carrying out tasks and actions.
CAUTION!
Possible damage to the unit if the
instructions are not carefully followed
WARNING!
Possible physical injury or serious damage
to the unit if the instructions are not
carefully followed.
WARNING!
Denotes risk of electric shock.
Recycling symbol
The following pictograms appear on the unit:
WARNING!
Denotes risk of electric shock
Service and technical support
The electrical and hydraulic diagram applicable
to the Compactor can be found in a holder on
the rear of the unit
In case of malfunctions contact your
supplier/service agency. Be sure you have the
following data on hand:
Model
Serial number
The identification plate contains this data.
IDENTIFICATION OF THE UNIT
The identification plate is located on the left
side of the control panel and contains the
following date:
Name of the supplier or the
manufacturer
Model
Serial number
Year of construction
Rated voltage
Frequency

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SAFETY GUIDELINES AND WARNINGS OF
DANGER
General
The manufacturer accepts no liability whatsoever for
loss or injury caused bj the failure te(strictly) adhere to
the safety guidelines and instructions in this manual, or
due to carelessness during installation, use,
maintenance and repair of the unit reeferred to in this
manual and the possible associated accessories.
The user of the unit is at all times fully responsible
for the fulfilment of the locally applicable safety
regulations and guidelines.
Instruction manual
Anyone who works on or with this unit must be
aware of the contents of this manual and must
carefully follow all guidelines and instructions.
The management must instruct the personal on
the basis of this manual and must follow all
instructions and regulations
Never change the order of the steps to perform
Always keep the manual with the unit
Pictograms and warnings on the unit.
The pictograms, warnings, and instructions
attached to the unit are part of the safety
features. They must not be covered or removed
and must be present and legible during the
entire life of the product.
Immediately replace or repair damaged or
illegible pictograms, warnings and instructions.
Users
The use of this unit is exclusively reserved to well
authorised, trained and qualified users.
Use according to purpose *1
WARNING
The TGMi 750 Compactor was designed
solely for the compacting of light waste
including packaging materials made of
cardboard, plastic, wood and tin as well as
kitchen and restaurant waste.
No aggressive chemicals or flammable and/or
explosive substances must be processed in
the unit.
Every other or further reaching use (such as, for
example, the compacting of wooden or metal objects) is
viewed as not consistent with intended use. With regard
to loss or injury that may be the consequence hereof the
manufacture accepts no liability whatsoever. The unit
was built in accordance with European Guidelines and
standards as specified in the CE statement delivered
along with your unit.
Use the unit solely in technically perfect condition, as
per the above described purpose
*1 to ensure its proper functioning, the unit must be used
solely in accordance with its purposes as stated in EN-292-1.
“Intended use” as mean in this statement, is the use for which
this technical piece of equipment- in accordance with the
technical specifications of the manufacturer inclusive of the
directions in the sales brochure- is suited. In case of doubt it
is the use which can be deducted from the construction, the
model and the function of the technical product which is
considered normal use. Operating the unit within the limits of
its intended use also involves observing the instructions in
the user manual.

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Technical specifications
The specifications in this manual must not be
changed.
Modifications
In case of unauthorised modifications in or on
the unit every liability on the part of the
manufacturer becomes null and void.
Use
WARNING
In order to prevent slipping. Keep the
Floor in vicinity of the unit clean.
In connection with danger of short circuits the
unit is not suited for use in a rainy or very moist
environment.
To ensure its continued proper functioning
clean the unit regularly.
CAUTION!
Before moving the unit if it is a wheeled model:
Place the punch in the lowest position
Switch the unit off.
Remove the plug from the outlet
While moving the unit be careful when passing
any corners or thresholds.
Hygiene
In order to prevent the undesirable growth of any
bacteria, it is necessary that the Compactor be emptied
and cleaned regularly. This also applies to the floor
under and around the unit
Service, maintenance and repairs
(If necessary)
This manual clearly makes a distinction
between service maintenance and repair
jobs which have to be carried out by user
and these which have to be exclusively
carried out by well trained and authorised
service engineers
.
WARNING
In relation to the danger of short
circuits the unit must not be cleaned
using a water hose
Respect the instructions given in chapter 5
regarding what to do in case of malfunction.
MATERIALS USED AND THE ENVIRONMENT
Packaging material
All packaging materials used by
TGMi are recyclable.
Untreated wood
Cardboard
Styropor
Polypropylene tape
Polyethylene foil
Do not dispose these materials along with
normal waste but enquire at the sanitary service
of your municipality how to dispose of them
Environmental guidelines
Depending on the country in which the Compactor is
used, various guidelines with regard to the separation of
wastes apply.
Adhere to the locally applicable regulations
1. INTRODUCTION

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1.1 Description Of The Process
An electrical motor causes hydraulic pressure to build
up in the Compactor that moves a punch download such
that waste is compacted into a container located
underneath it.
1.2 Description of the unit
Description of the various parts of your Compactor
FOLD BACK THE COVER
1. TGMi 750 Compactor
A CONTROL PANEL
A1 Emergency stop
A2 full
A3 Start
B Other parts of the Compactor
B1 Service hatch
B2 Filler opening
B3 Opener filler opening
B4 Door
B5 Door opener
B6 Reservoir hydraulic oil
B7 Motor
B8 Cylinder
B9 guide posts
B10 Punch
B11 Container
1.3 Functioning
The Compactor has an electronic drive that activates the
hydraulic system. Under the punch of the hydraulic
systems there is a container in which the materials to be
compacted is brought through the filler opening. After
the punch is activated a single compression stroke is
carried out, after which the punch returns to its highest
position. When the container is full, the punch remains
in the lowest position and the red signal lamp remains
on.
The Compactor switches off when the door or filler
opening is opened.
The sheet work is made of stainless steel 304.
2 UNPACKING/INSTALLATION

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2.1 Unpacking
Remove all packaging
materials from the unit.
Inspect the unit for damage.
Make sure that all parts that belong to the
model you have ordered are present.
Reed the manual before proceeding.
If any parts are missing or damaged, contact your
supplier.
2.2 Installation
Place the unit flat on a sufficiently sturdy
surface that is preferably easy to keep clean.
Place the unit in a well-ventilated location
Be sure that the personnel have sufficient your
supplier
Keep in mind the unit’s accessibility in case
any maintenance and service work needs to be
done
Place all (optional) parts and/or accessories
WARNING
The unit has a bipolar grounded plug.
An authorised installer must install the
wall outlet. See chapter 6 for the
necessary electrical installation.
If the unit will temporarily not be
used and must be stored
Clean it thoroughly
Pack it dust free
Store it in a dry place to prevent it from
deteriorating in quality
3 OPERATION

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The instructions for operation are described in the
following paragraphs. The codes refer to the
illustrations on the foldout sheet of the cover. When the
Compactor is delivered the punch (B10) is in its lowest
position. To bring the punch to its highest position take
the following steps.
Put the plug in the outlet
The punch will move to the highest position. The green
signal lamp (A2) will be only if the motor if the
hydraulic systems is functioning.
3.1 Preparation for filling.
Open the door (B4) and remove the container
(B11) from the Compactor.
Place a waste bag in the container. Be sure the
bag is on the bottom, and fold the bag over the
edge from the outside of the container
downward.
Place the container in the Compactor.
Close the door.
3.2 Filling.
Open the filler opening ( B2)
First load cardboard or plastic to protect the
bottom of the bag
Continue filling until the container is filled to
just under the.
Close the filler opening
Stop filling as soon as the container is full after
compacting.
3.3 Compacting
Place the option switch on “START “ and
release it
The Compactor will now make a single compression
stroke and the return to its uppermost position.
WARNING
Only throw waste into the container if
the punch is in its uppermost position
3.6 FULL indicator
The red signal lamp (A3) is on when the Compactor is
full. The compression stroke is interrupted. The punch
remains in the lowest position. There are two ways to
ring it back to its uppermost position:
Open and close the filler opening
Place the option switch on “off”, then
immediately on “start” and release it.

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3.7 Emptying
Open the door (B4).
Pull the container out of the Compactor.
Close the bag.
Remove the bag from the container.
4CLEANING AND MAINTENANCE
The guideposts do not require greasing. Maintenance as
specified in this chapter is sufficient.
WARNING Always take the following measures to
prevent electric shock:
Remove the plug from the outlet
4.1 Regular maintenance
Inside
Clean the inside of the Compactor, the punch, the
guideposts and the container with a non-aggressive
cleanser. The space in which the container is located
may be given a final rinse with a lo-pressure stream of
water.
Outside.
Clean the outside with a moist cloth and a non-
aggressive cleanser and rub again with a clean moist
cloth to remove any cleanser residual.
WARNING Moisture in the electrical compartment can
cause short circuits. The (uppermost) part
of the unit in which the electrical
components are located must therefore
never be cleaned using a water hose
.
4.2 Monthly maintenance
Check the level of the hydraulic oil in the
system.
Add oil if necessary. The maximal oil level
must remain at least 1 cm under the upper edge.
Recommended oils are:
- Shell Tellis T32
- Texaco 32
- Mobil 32.
Clean the guideposts with a moist cloth and a
non-aggressive cleanser, and give a final rub
with a clean moist cloth to remove any cleanser
residual.
4.3 Annual maintenance
Since the oil in the hydraulic system can age, it must be
replaced once a year. You cannot do this yourself.
Contact your supplier/service agency.

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5FAULTS AND SERVICE/WHAT TO DO
Before you consult your dealer or the service agency
when there is a fault, you can check the following
points yourself:
Fault: the unit does not work
Is the plug in the outlet
Is the power supply OK?
Check the fuses and the earth leakage switch in
the meter cupboard
Is the filler switch (A1) in the proper position?
Is the filler opening (B2) properly closed?
Is the door (B4) properly closed?
Fault: Excessive vibration and noise during
compacting.
Are the guideposts clean?
Fault: Insufficient or no pressure in the
system (as evidenced by the punch
not moving properly).
Check the oil level and top up as needed
.
WARNING
Contact your supplier/service agency immediately when
the electric cable is damaged. Immediate replacement is
necessary because of possible danger.

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6TECHNICAL SPECIFIKATIONS
Model TGMi 750 Compactor
dimensions
width 560 mm
depth 475 mm
height on legs 1.750 mm
Weights
gross 198 kg
net 196 kg
Electrical installation *
Voltage 1N-50/60Hz
230-240 V
max. rated voltage 3.8 A
capacity to be placed 800 W
motor 0.75 KW
compression 4000 kg
content hydraulic system 3,5 Ltr
plug 2-polig 16A
grounded
with cable length ca 2,8 m¹
noise pressure ( at workplace) ≤ 70 dB(A)
Standard accessories instruction manual
Container, contents 75 Ltr
*these data can vary from country to country. Loo on
the identification plate for the date applicable to your
unit
7OPTIONS
Dispenser waste bags
Waste bags
Wall fastening
Your supplier will be glad to give you all information
concerning the application of these options
8REMOVAL
If after years of use your unit needs to be replaced, your
VMT supplier will be glad to advise you. You can also
obtain advice concerning the removal of your used unit
that still contains valuable substances and materials.
Be sure that all materials are dealt with according to the
currently applicable environmental regulations.