disperator Excellent 500A-BS-K Series User manual
FOOD WASTE DISPOSER 500A-BS-K EXCELLENT SERIES
FOR INSTALLATION IN SINK AND DISHWASHING LINE
Product Descripon Installaon Safety Operaon Service
USER MANUAL
User manual in Original
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DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se
Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se
User manual in Original
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DISPERATOR AB Tel: 08-724 0160 E-mail: info@disperator.se
Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se
User manual in Original
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Mälarvägen 9, 141 71 Segeltorp Web page: www.disperator.se
Statement of Compliance
DNV·GL
Folder: A1003885
Document N14240EG
no:
Regulation 4
Discharge of garbage outside special areas
Regulation 5
Special requiremen r discharge of garbage from jed or oating plaorms
Regulation 6
Discharge garbage within special areas
®
lf any person suffers loss or damage which is proven to have been caused by any negligent act or emission of the Society, then the Society shall pay compensation ta such person for his proven direct loss or damage. However, the
compensation shall not exceed an amount equal to ten times the fee charged for the service in question. The maximum compensation shall never exceed USD 2 million.
In this provision the “Society” shall mean DNV GLAS as well as all its direct and indirect owners, affiliates, subsidiaries, directors, officers, employees, agents and any other person or entity acting on behalf of DNV GLAS.
© DNV
GL
2014. DNV
GL AND THE HORIZON GRAPHIC ARE TRADEMARKS OF
DNV
GLAS.
Form
No.:
40.91a lssue: 2014-07
w.dnvgl.com
Page 1 of 1
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Table of Contents
1. Safety Precauons _______________________________________________________ 7
1.1. Safety Signs __________________________________________________________ 7
1.2. Personnel Qualicaons and Training______________________________________ 8
2. Company Prole _________________________________________________________ 9
3. Product Descripon and Technical Specicaon _______________________________ 10
3.1. Food Waste Disposer 500A-BS-K EXCELLENT-Series for installaon in sink and
dishwashing line ______________________________________________________ 10
3.2. Technical Specicaon _________________________________________________ 12
4. Storage and Displacement _________________________________________________ 13
4.1. Storage of the Machine_________________________________________________ 13
4.2. Displacement of the Machine____________________________________________ 13
5. Included in Delivery ______________________________________________________ 14
5.1. Documentaon _______________________________________________________ 14
5.2. Food Waste Disposer___________________________________________________ 14
6. Installaon Descripon for the Machine _____________________________________ 16
6.1. Assembly of the Machine _______________________________________________ 16
6.1.1. Mounng the Disposer With a BS Mounng _____________________________ 16
6.1.2. Mounng and Support against Floor/Floor plate __________________________ 16
6.1.3. Fixaon of the Machine _____________________________________________ 18
6.1.4. Protecve lid connected to interlock switch______________________________ 19
6.2. Connecon of ushing water ____________________________________________ 23
6.2.1. Water pipe DN15___________________________________________________ 23
6.2.2. Line Strainer DN15 and Solenoid Valve DN15_____________________________ 23
6.2.3. Hose with Protecve Steel-Covered Stocking for Flushing Water, minimum
inner-Ø 9 mm _____________________________________________________ 23
6.2.4. Other orders / installaons for which standard EN 1717 does not apply _______ 24
6.3. Connecon of Machine Outlet to Water Trap and Sewer Pipe __________________ 25
6.3.1. Dimensions _______________________________________________________ 25
6.3.2. Depth and Threshold of Water Trap ____________________________________ 25
6.3.3. Curves and Bends __________________________________________________ 25
6.3.4. Level Dierence of Water Trap ________________________________________ 25
6.3.5. Slope of Sewer Pipe_________________________________________________ 25
6.3.6. Vacuum Evacuaon _________________________________________________ 25
6.4. Electrical Connecon___________________________________________________ 27
6.4.1. Supply Voltage_____________________________________________________ 27
6.4.2. Mains Fuses _______________________________________________________ 27
6.4.3. Wall/Bulkhead Mounted Electrical Security Breaker _______________________ 27
6.4.4. Cable Dimension ___________________________________________________ 27
6.4.5. Cable Protecon ___________________________________________________ 27
6.4.6. Earth Wire ________________________________________________________ 27
6.4.7. Direcon of Rotaon for the Disposer __________________________________ 27
6.4.8. Protecve lid Connected to Safety Interlock Switch________________________ 27
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6.5. Start Up and Final Tesng _______________________________________________ 28
6.5.1. Check before Start Up _______________________________________________ 28
6.5.2. Checks during Start Up ______________________________________________ 28
6.5.3. Final Measures ____________________________________________________ 28
7. Safety Instrucons _______________________________________________________ 29
8. Operang Instrucons ____________________________________________________ 30
8.1. Start and stop ________________________________________________________ 31
8.2. Daily cleaning of the disposer ____________________________________________ 31
8.3. Trouble Shoong ______________________________________________________ 32
8.3.1. Disposer Reduces Speed, Stops or does not Start _________________________ 32
8.3.2. Machine Starts but there is no Flushing Water ___________________________ 32
8.3.3. Machine does not Start and makes no Sound ____________________________ 32
9. Service Instrucons ______________________________________________________ 33
9.1. Authorizaon_________________________________________________________ 33
9.2. Exploded Views and Spare Parts List for the Disposer _________________________ 34
9.3. Overhaul of Protecon Cover with Switch, Assembly and Connecons ___________ 38
9.4. Dismantling of Disposer ________________________________________________ 38
9.5. Assembly of Disposer __________________________________________________ 41
9.6. Timer control and Sengs ______________________________________________ 45
9.7. Overhaul and Maintenance Intervals ______________________________________ 47
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This manual contains instrucons for installaon, operaon and maintenance of the food waste disposer
(below also called the machine). It is therefore essenal for the installer, union representaves and
users of the machine to read the manual thoroughly prior to installaon, commissioning, operaon and
overhaul & maintenance.
This manual must always be at hand where the machine is being used.
It is not only the general safety instrucons in this secon that need to be considered, but also the other
special safety instrucons given in this manual.
1. Safety Precautions
1.1. Safety Signs
The following safety signs are used in this manual and on the machine. Failure to comply with the safety
regulaons contained in this manual as well as on the machine may cause personal injury or damage the
machine.
Read this User Manual before use
Use protecve goggles
Use ear protecon
Warning for electric voltage
General personal danger
Warning for mechanically caused damage (rotang parts)
Warning plates located on or close to the machine must always be observed and kept legible.
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1.2. Personnel Qualications and Training
All personnel managing the below tasks for the machine as described in this manual, must have the
necessary qualicaons to carry out this work. Areas of responsibility, scope of authority and sta
supervision must be carefully dened by the machine owner. If the personnel do not have the necessary
qualicaons for this, they must receive training and instrucons. Such training can be provided by the
manufacturer / supplier. Moreover, it is the responsibility of the machine owner to make sure that all
users read and understand the content of this User Manual.
Moving the Machine
Sta responsible for moving the machine must have knowledge about the handling of the liing gear
and stopping devices and have knowledge of applicable safety regulaons for these. If they lack this
knowledge, they must receive the required training.
Installaon
Personnel responsible for the installaon of the machine must have knowledge equivalent to educaon
in industrial mechanics/technician. The electric connecon must be performed by trained and cered
electrician.
Commissioning and Maintenance
Personnel responsible for commissioning, overhaul and maintenance of the machine must be familiar
with all funcons, and how to operate these funcons. Furthermore, they must know of all safety
precauons in this manual, and which in other respects also are valid where the machine is used.
Operaon
All persons who operate and maintain the machine must be aware of the risks that may occur with its use
and as described in this manual.
Service and Repair
Responsible personnel for service and repair of the machine must have knowledge equivalent to
educaon in industrial and design mechanics, and also know and understand the technical data of the
machine described in this manual. Assisng personnel for these jobs must be trained and performed
repair work must be checked by the machine owner.
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2. Company Prole
Disperator’s business idea is to provide innovave and adapve equipment for kitchens on land as well
as galleys at sea, and for the food processing industry, which enables ecient collecon of communited
food leovers for anaerobic digeson or composng in subsequent stages, which is of benet to society.
With over 70 years of experience in the development and producon of such equipment, our devoon
to this has resulted in the unique operaonal reliability required for the extreme condions prevailing in
the marine industry. Furthermore, our innovaveness has provided commercial kitchens on land with an
alternave approach to handle food waste separaon at source, complying with modern demands and
being economically aordable.
Our product assortment is unique! Disperator can as the only manufacturer of such equipment oer
all types of installaon possibilies needed in a kitchen. Our basic range of ve dierent series of
water-based food waste disposers, consisng of three to six dierent sizes in each serie, which may be
combined with as many as 13 dierent mounng assemblies. Furthermore, the advantage of the basic
model’s design is that the waste disposers may easily be integrated into other kitchen manufacturer’s
mounng assembly or furniture. Thereby, each workplace in a kithen or galley can be designed to its
specic requirements regarding funcon, ergonomics and economy. To all this there is also the dierent
series of water-saving processor technology for collecon and storage of grinded food waste in a tank, as
well as disposers that grinds food waste without any ushing water at all.
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3. Product Description and Technical Specication
3.1. Food Waste Disposer 500A-BS-K EXCELLENT-Series for installation in sink and
dishwashing line
The immediate and ecient removal of the heaviest part of kitchen waste - the food scraps - is a
necessity in any commercial kitchen. When using a Disperator waste grinder, the food waste can easily
collect and reduce the total amount of waste hygienically and without heavy liing or manual transfer
to a waste storage - in volume, but especially in the handling of the total weight in dierent transport
phases!
Disperator food waste disposers are used in kitchens and marine galleys around the world, providing an
ecient and immediate removal of food waste whenever the need arises and thereby improving hygiene
in the working environment, eliminang bad odors and bacteria formaon and minimizing manual
handling.
Regardless of the selected disposer model, the disposal procedure is the same. Food waste is fed down
into the machine and with water ground into small parcles for further transport in the sewer to a sealed
and odorless special tank where the slurry and grease are separated from much of the liquid which
ows out into the municipal sewer. Alternavely, all the sludge with liquid runs o in the municipal sewer
to a water treatment plant. The tank is emped by a vacuum truck approximately every four weeks or
according to the driving schedule that applies in your municipality. Depending upon preference, the tank
may be placed outdoors buried in the ground, as well as placed indoors. In water treatment plants as well
as in anaerobic digeson facilies the slurry is converted into a valuable renewable energy resource (i.e.
biogas), and oen the digested residue which is le aer biogas producon can also be used as ferlizer
on farmland. Biogas is today one of our society’s most environmentally clean and desired energy forms,
as fuel for vehicles as well as to produce heat and electricity.
Disperator’s broad assortment of dierent technical soluons for source separaon of food waste can be
adapted to your specic kitchen and your specic working environment, regardless of size or layout, and
regardless of the specic municipal’s food waste handling rules in your community!
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Our product range is designed with the user’s needs in focus and meets today’s requirements for
handling of food waste. The high-quality grinding unit of specially alloyed steel together with the unique
and well-proven sealing design between the grinding unit and motor provides the user with many years
of operaonal reliability and low maintenance cost. The disposer’s life span is extended further by the
outer housing of stainless steel EN 1.4301 (AISI 304) and protecon class IP55 for electrical components
as standard.
The wide range of disposer sizes, and where each size ts all models of assemblies, makes it easy to
customize each installaon of disposer to t all workplaces in kitchens onshore as well as at sea. The
Excellent 500-Series disposers may be installed under sinks and washing lines, into tabletops and working
benches or as freestanding separate units. Installaon into an exisng kitchen furniture manufactured by
another supplier is also possible. For CE-marking an approved assembly with protecon above disposer
inlet is needed from Disperator or other manufacturer.
Standard delivery includes a complete start/stop unit with contactor and motor overload protector, and
a complete solenoid valve with line strainer, which for some of the assembly models need to be installed
and connected on site in the kitchen. Cold water will automacally ow when the disposer starts, ushing
the food waste into the grinding chamber, and then into the sewer system or a storage tank.
Food waste disposers within the Disperator Excellent-Series have the Declaraon of Compliance issued by
DNV, verifying compliance with applicable secons of IMO MARPOL consolidated edion 2017 ANNEX V
for disposal of ground food waste into the open sea
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12 / 47
3.2. Technical Specication
d
cb
900
A
≥ 3 DN
35-40
A
min 300
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a
65
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££
££
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4. Storage and Displacement
4.1. Storage of the Machine
If the machine will be stocked before installaon and use the following applies:
• The machine should be stored in a dry and clean room where the relave humidity may not
exceed 60%.
• Recommended storage temperature of -20 °C to + 60 °C.
4.2. Displacement of the Machine
The machine should not be lied or moved by hand. During installaon, we recommend using a
pallet jack or forkli, and during service a liing trolley for component parts in a machine (like a
disposer placed inside a cabinet).
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5. Included in Delivery
5.1. Documentation
• This User Manual
• Safety Instrucon (laminated),
• Operang Instrucon (laminated),
• Electric documentaon (connecon & wiring diagram and component layout diagram)
5.2. Food Waste Disposer
Disposer with motor size and voltage
according to the delivery note, including
rubber gasket to be placed between disposer
and cone
BS-ange with nipple G3 (BSPP)”, external
thread
Protecon for disposer users, inclusive:
• Protecve lid with sha, 1 pc.
• bushings, 2 pcs.
• Interlock switch assembly, 1 pc.
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Start/stop control unit including contactor
with motor overload protector and control
voltage according to the delivery note
Complete solenoid valve G½” (BSPP), internal
thread and coil with operang voltage
according to the delivery note
Flush pipe / Flush nozzle
Line strainer G½” (BSPP), internal thread
Jam release wrench, 1pc. for release of
disposer grinding unit, if a non-grindable
object by mistake happens to fall therein
Adjustable legs, 3 pcs. for disposer models
having motor power of 1.8 kW or more
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6. Installation Description for the Machine
6.1. Assembly of the Machine
6.1.1. Mounting the Disposer With a BS Mounting
In order to weld a strong joint and to be able to grind to an even and ne surface between the
AT-nipple and the sink/ dishwashing line, the AT-nipple is welded with its upper horizontal ange
against the sink’s underside of the drain opening. The drain opening must be 80 mm (3,149
in.) in diameter. Screw on the BS ange on the socket G3 “to make it easier to weld the nozzle
horizontally to the outlet opening of the sink / dishwashing line, remove the BS ange aer
welding. Seal o the thread and screw on the BS ange on the AT socket. BS ange. Mount the
disposer onto the BS-ange.
In cases where a 3” ball valve has been ordered as an accessory between the sink and the
disposer, this is specied in the delivery note. To connect the lower outlet of the ball valve to the
BS-ange and the disposer, an extra nipple G3”is included, external thread.
6.1.2. Mounting and Support against Floor/Floor plate
Mounng of models 510 and 515, delivered without legs as standard
The weight of disposer models 510 and 515 allows them, in most cases, to be hung vercally
under the mounng assembly (e.g. under a sink). The standard delivery of these models
therefore does not include legs. However, if they are to be placed standing on the oor/oor
plate (e.g. beside a peeling machine/dishwasher) these models must be ed with legs. If legs
have been ordered it is specied on the delivery note.
To minimize the risk of injuries, two persons shall always be present when the disposer is
installed. Below describe three dierent approaches, depending on the availability of tools at the
installaon site.
Place the disposer ghtly against the ange of the mounng assembly, by using one of below
menoned hoist methods. Make sure that the disposer top rubber seal is correctly posioned.
Tighten the six screws with nuts evenly. The rubber seal should be compressed approximately 1
mm.
Hoist alternave 1
Trolley, see picture below.
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Hoist alternave 2
Use a rm and well-balanced jack with a support disk to hoist the disposer into posion under
the mounng ange.
Hoist alternave 3
If no hoisng tools are available, place the disposer on a solid object of the proper height (for
example a wooden crate), and push it in under the mounng ange. To get the proper height of
this object measure the space between the oor and the mounng ange and then subtract the
height of the disposer and the rubber seal (which is 3 mm thick).
Mounng of models 520, 530, 550 and 575, delivered with legs as standard
The weights of models 520, 530, 550 and 575 require legs for support. At installaon site the
separately delivered 3 legs must be xed to the 3 clamps in the disposer boom plate.
Proceed as follows when mounng the legs:
• Measure the height (X mm) between the ange of the mounng assembly and the oor/oor
plate.
• Measure the height (Y mm) of the disposer without legs including the 3 mm rubber seal.
• Lay down the disposer carefully on its side. Slide the three legs into respecve clamp. Each leg
should protrude X – Y - 4 mm.
• Tighten the clamps. Make sure that the legs are xated, and that their posion have not
changed during the ghtening of the screw.
• Place the disposer so that it stands on its legs. Move the disposer carefully into posion under
the ange of the mounng assembly.
• Using the six screws with nuts xate the disposer onto the ange with the 3 mm rubber seal
in between. Tighten the screws alternately and evenly unl the rubber seal is compressed
approximately 1 mm.
• Use a jack or a lever to push up the disposer towards the ange of the mounng assembly.
• While this upward pressure is maintained, unghten each leg and pull it downwards. Make
sure that all legs are rmly pressed against the oor. Tighten the clamps using a torque of 17
Nm. As this is a crical maer, a torque wrench should be used. If no torque wrench is available
use a leaver of approximately 30 cm and a force of 6 kg.
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6.1.3. Fixation of the Machine
If the disposer can turn in the assembly, or if it is placed freely, for example next to a peeling
machine, then the machine must be xed with a torque protecon bar against the wall /
bulkhead according to the gure below. When starng or stopping quickly when stuck (for
example if cutlery accidentally ends up in the disposer), the motor torque can otherwise turn the
disposer so that the drain pipe / water trap is turned out of posion and there is a risk of leakage.
If the torque protecon bar is not suitable due to too great a distance to the wall / bulkhead, the
feet can be welded directly to the oor. If the torque protecon bar cannot be arranged at the
installaon site, it is available as an opon at Disperator, see secon 9.2 (P32). Torque protecon
for oor mounng is also available as an opon from Disperator, which facilitates work during
service as the weld around the legs does not need to be cut loose.
Torque protecon bar
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6.1.4. Protective lid connected to interlock switch
Example of a complete installaon with disposer and protecve cover in sink to the le.
Example of a complete installaon with disposer and protecve cover in sink to the right.
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Item Quanty Descripon Arcle no. Note
1 1 Protecve lid Ø180
or
Protecve lid Ø238
81310001-800
or
81310001-801
2 1 Rubber buer 93400174-000
32 Bushing 91310034-000
4 2 O-ring 12x2,5 NBR 70 91310039-000 Pre-assembled in item 3
5 2 O-ring 19.2x3 91720025-000
6 2 Nut 91310040-000
7 1 Interlock switch 90390030-000
8 1 Cable gland 91800000-031
9 1 Lock coupling 91310024-001
10 1 Set screw M8x8 960808008-004
11 1 Mounng plate 91310026-001
12 2 Allen screw MC6S M4x35 960304035-002
13 6 Washer M4 964004000-002
14 2 Lock nut M4 962304000-002
15 2 Carriage bolt MVBF M6x16 961306016-002
16 2 Washer BRB M6 964006000-002
17 2 Lock nut M6 962306000-002
18 1 Lock bolt 91720039-000
19 1 Nut FML6M M12x1,5 962212015-002
20 1 Cover plate 91310027-001
21 4 Screw M6S M4x10 960104010-002
This manual suits for next models
6
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