GreenTec LRS 2001 User manual

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LRS 2001 –2401
Quadsaw
Handbook
13. Edition. Juli. 2015
©Greentec Limited

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UK:
This page is intentionally left

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Important Information
GreenTec LRS 2001-2401
HANDBOOK
3rd Edition –Juli 2015
The information contained in this Handbook is correct at the time of publication.
However, in the course of constant development, changes in specification are
inevitable. Should you find the information given in this book different to the
machine it relates to please contact the “After Sales Department” for advice
GreenTec Machinery Limited 2015
Please ensure that this manual is handed to the operator before using the
machine for the first time. If the machine is resold the Handbook must be
given to the new owner!
Merkurvej 25
DK 6000 Kolding
Danmark
Tlf: [phone]
Fax: [phone]
Email: [email protected]
http: www.greentec.eu

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IMPORTANT INFORMATION .......................................................................................................................................... 3
INTRODUCTION ............................................................................................................................................................. 5
IMPORTANT .................................................................................................................................................................. 6
GENERAL INFORMATION ............................................................................................................................................... 7
CE DECLARATION OF CONFORMITY ............................................................................................................................... 8
VEHICLE / TRACTOR PREPARATION ............................................................................................................................... 9
VEHICLE BALLAST ...................................................................................................................................................................9
FRONT WEIGHTS ....................................................................................................................................................................9
REAR WEIGHTS ...................................................................................................................................................................... 9
FACTORS THAT AFFECT STABILITY ............................................................................................................................................. 10
SUGGESTIONS TO INCREASE STABILITY ...................................................................................................................................... 10
MOUNTING THE QUADSAW ........................................................................................................................................ 11
ATTACHMENT TO ARMSYSTEM OR MOUNTING CARRIGE..............................................................................................................12
HYDRAULIK DIAGRAM ...........................................................................................................................................................13
OPERATION / INTRODUCTION ..................................................................................................................................... 13
DRIVING RECOMMENDATIONS.................................................................................................................................... 15
MAINTENANCE ............................................................................................................................................................ 16
LUBRICATION ......................................................................................................................................................................16
HYDRAULIC HOSES ............................................................................................................................................................... 16
HYDRAULIK DIAGRAM ...........................................................................................................................................................17
OIL SUPPLY......................................................................................................................................................................... 17
REGULAR MAINTENANCE TASKS..............................................................................................................................................18
REGRINDING .......................................................................................................................................................................18
TENSIONING THE BELTS .........................................................................................................................................................19
BELT DIAGRAM .................................................................................................................................................................... 19
TECHNICAL DATA AND DESCRIPTION OF WORKING TOOL ........................................................................................... 20
SAFETY......................................................................................................................................................................... 21
POTENTIAL DANGERS ASSOCIATED WITH THE USE OF THIS MACHINE ............................................................................................... 21
BEFORE USING THIS MACHINE ................................................................................................................................................. 22
Always: .......................................................................................................................................................................22
Never: .........................................................................................................................................................................23
ADDITIONAL SAFETY ADVICE .................................................................................................................................................. 24
Training ......................................................................................................................................................................24
Working in Public Places ............................................................................................................................................24
Warning Signs ............................................................................................................................................................24
Suggested Warning Signs Required............................................................................................................................ 24
Use of Warning Signs .................................................................................................................................................24
SAFETY STICKERS..................................................................................................................................................................25
STORAGE ..................................................................................................................................................................... 26
NOISE MEASURING...................................................................................................................................................... 26
SUPLIERINFORMATION AND CE-DECLARATIONS ......................................................................................................... 26
WARNINGS, BAN AND DIRECTIONS ............................................................................................................................. 27
DISASSEMBLE .............................................................................................................................................................. 27

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Introduction
Dear customer!
Your new Greentec machine is constructed with background in more than 20 years experience with tractor
mounted machines to maintenance of green areas. This machine is produced by the latest technology and
recognized safety regulations, standards and regulations.
We want to make a product available in such a way, that neither the use of the machine during transportation
or maintenance of the machine causes any damage or misunderstandings.
This parts list contains information that are important and useful for maintaining your Greentec machine's reli-
ability, dependability and value.
You are welcome to visit our website www.greentec.eu - where the login via the dealer's access gives you the
latest updates on instructional and part books on our entire product range. The password for dealer log-in:
PUBLISHER
We hope, you will be pleased with your new Greentec machine.
Best regards,
John Christensen
Sales Director Greentec A/S
Greentec’s vision is to develop and sell quality machines for the maintenance of green areas, including in
agriculture, in industry, at airports and in the local sector. Through innovative product development, we will
strive to become a leader in our field.
All machines are developed in a simple and functional design in close cooperation with dealers and end users.
It is our goal to cover every need in the market segment with preferably 2 different solutions. In-depth analysis
of requirements and serious advice to the customer is offered the best solution, where individual needs can be
met through the modularity of the product program.
Our goal is also to offer the best possible after sales service, and a quick and efficient spare parts supply.

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Important
Please ensure that this manual is handed to the operator before using the machine for the first time.
The operator must fully understand the contents of this manual before using this machine.
(If the machine is resold the Manual must be given to the new owner.)
Please, fill out the following information. It is practical information that is useable when ordering
spare parts.
Serielnumber: ……………………………………………………
Delivery date: ……………………………………………………
Dealer name: ……………………………………………………
Address: ……………………………………………………
……………………………………………………
Tel. / Fax No.: ……………………………………………………
Greentec A/S
Merkurvej 25
Dk-6000 Kolding
Tel: [phone]
Fax: [phone]
E-mail: [email protected]
Http: www.greentec.eu

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General Information
Read this manual before fitting or operating the machine or accessory. Whenever any doubt
exists contact your local dealer or the GreenTec Service Department for assistance.
Only use ‘Genuine GreenTec Parts’ on GreenTec machinery and equipment.
DEFINITIONS: The following definitions apply throughout this manual;
DANGER: Alerts to a hazardous situation which will result in death or serious injury if not
observed carefully.
WARNING: Alerts to a hazardous situation which could result in death or serious injury if not
observed carefully.
CAUTION: Alerts to a hazardous situation which could result in damage to the machine
and/or equipment if not observed carefully.
NOTICE: Specific or general information considered important or useful to emphasise.
LEFT HAND (LH) & RIGHT HAND (RH): These terms are applicable to the machine when
fitted to the tractor and viewed from the rear; these terms also apply to tractor references.
SERIAL PLATE
All machines are equipped with a serial number plate containing important information
relating to the machine including a unique serial number used for identification purposes.
Note: Images in this manual are provided for instruction and informational purposes only and may
not show components in their entirety. In certain instances images may appear different to the actual
machine; where this occurs the general procedure will be basically the same.

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Merkurvej 25, DK-6000 Kolding, Denmark
CE Declaration of Conformity
Adapted EEC directive
2006/42/EC, 89/392/EEC & 98/37/EC
We, GreenTec A/S, Merkurvej 25, 6000 Kolding, hereby declare that in terms of its design, method
of construction and our execution thereof, the item of machinery described below complies with the
basic health and safety regulations of the respective EU Directives. The Machinery Directive is sup-
ported by the following harmonized standards:
DS/EN ISO 12100 3rd edition 2011. Safety of Machinery –General principles for design –
Risk assessment and risk reduction.
DS/EN 953+A1 4th edition 2010. Safety of Machinery –Guards-General requirements for the
design and construction of fixed and movable guards.
DS/EN ISO 4413 1th edition 2010. Hydraulic fluid power –General rules and safety require-
ments for systems and their components.
Product: Quadsaw LRS 2001
Product code: 9992001L
Serial no: 214824671
Type: Quadsaw
The EC Declaration only applies if the machine stated above is used in accordance with the
operating instructions.
on behalf of
Date: 26.09.2014 Signature:________ _________________________
John Christensen Sales Director

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VEHICLE / TRACTOR PREPARATION
We recommend vehicles are fitted with cabs
using ‘safety glass’ windows and protective
guarding when used with our machines.
Fit Operator Guard (See drawing) using
the hooks provided. Shape the mesh to cover
all vulnerable areas. The driver must be
looking through mesh and/or polycarbonate
glazing when viewing the working tool in any
working position - unless the vehicle/ cab
manufacturer can demonstrate that the penetration resistance is equivalent to, or higher
than, that provided by mesh/polycarbonate glazing. If the tractor has a roll bar only, a frame
must be made to carry both mesh and polycarbonate glazing. The operator should also use
personal protective equipment to reduce the risk of serious injury such as; eye protection
(mesh visor to EN1731 or safety glasses to EN166), hearing protection to EN352, safety
helmet to EN297, gloves and high visibility clothing.
Vehicle Ballast
It is imperative when attaching ‘third-party’ equipment to a vehicle that the
maximum possible stability of the machine and vehicle combination is achieved –this can be
accomplished by the utilisation of ‘ballast’ in order to counter-balance the additional
equipment added.
Front weights
May be required for rear mounted machines to place 15% of total outfit
weight on the front axle for stable transport on the road and to reduce ‘crabbing’ due to the
drag of the cutting unit when working on the ground.
Rear weights
May be required to maintain a reasonable amount of rear axle load on the
opposite wheel from the arms when in work; for normal off-ground work i.e. hedge cutting
this should be 20% of rear axle weight or more for adequate control, and for ground work i.e.
verge mowing with experienced operators, this can be reduced to 10%.
All factors must be addressed in order to match the type and nature of the equipment added
to the circumstances under which it will be used –in the instance of Power Arm hedgecutters
it must be remembered that the machines centre of gravity during work will be constantly
moving and will differ from that during transport mode, therefore balance becomes critical.

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Factors that affect stability
Centre of gravity of the tractor/machine combination.
Geometric conditions, e.g. position of the cutting head and ballast.
Weight, track width and wheelbase of the tractor.
Acceleration, braking, turning and the relative position of the cutting head during these
operations.
Ground conditions, e.g. slope, grip, load capability of the soil/surface.
Rigidity of implement mounting.
Suggestions to increase stability
Increasing rear wheel track; a vehicle with a wider wheel track is more stable.
Ballasting the wheel; it is preferable to use external weights but liquid can be added to
around 75% of the tyre volume –water with anti-freeze or the heavier Calcium Chlo-
ride alternative can be used.
Addition of weights –care should be taken in selecting the location of the weights to
ensure they are added to a position that offers the greatest advantage.
Front axle locking (check with tractor manufacturer).
NOTE: The advice above is offered as a guide for stability only and is not a guide to vehicle strength. It is recom-
mended that you consult your vehicle manufacturer or local dealer to obtain specific advice on this subject, addi-
tionally advice should be sought from a tyre specialist with regard to tyre pressures and ratings suitable for the
type and nature of the machine you intend to fit.