GrillBoss GBC1503 User manual

GBC1503-E-OM-F103
OWNER’S MANUAL
Table of Contents
Important Safeguards ...........................................................Page 2
Expanded View & Hardware .......................................................... 4
Assembly Instructions............................................................... 5
Installing LP Gas Tank............................................................... 9
Operating Instructions.............................................................. 10
Cleaning and Care ................................................................ 11
Limited Warranty ................................................................. 12
Troubleshooting .................................................................. 13
The use and installation must conform with local codes or, in the absence of local codes, with either the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1,
or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/
NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.
THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE READ AND KEEP
FOR FUTURE REFERENCE.
If you are assembling this unit for someone else, give this manual to them to read and save for future
reference.
California Proposition 65: Combustion by-products produced when using this product contain chemicals
known to the State of California to cause cancer, birth defects, and other reproductive harm.
California Proposition 65: Wash your hands after handling this product.
California Proposition 65: Handling the brass material on this product exposes you to lead, a chemical
known to the State of California to cause cancer, birth defects, or other reproductive harm.
Outdoor LP Gas Barbecue Grill
Model No. GBC1503
Never operate this appliance unattended.
.
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
.
FOR YOUR SAFETY:
1. Do NOT store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
.
FOR YOUR SAFETY:
1. Improper installation, adjustment,
alteration, service or maintenance can
cause injury or property damage.
2. Read the installation, operation, and
maintenance instructions thoroughly
before installing or servicing this
equipment.
3. Failure to follow these instructions could
result in fire or explosion, which could
cause property damage, personal injury, or
death.
4. This instruction manual contains Important
information necessary for the proper
assembly and safe use of the appliance.
5. Read and follow all warnings and
instructions before assembling and using
the appliance.
6. Follow all warnings and instructions when
using the appliance.
7. Keep this manual for future reference.
.
.
.
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your fire
department.
Manufactured in China for: RevoAce, Inc.
8F-1, NO.497, Jhongming S.RD., West District, Taichung City, Taiwan
1.800.694.0013
© RevoAce, Inc.
GrillBoss(R) is a registered trademark of Blue Rhino Global Sourcing, Inc. Used with permission.
WARNING: This product can expose you to chemicals, including carbon monoxide and
soot which are known to the State of California to cause cancer, birth defects, and
other reproductive harm. For more information go to www.P65Warnings.ca.gov.

2
WThis grill is for outdoor use only, and should not be used in a building, garage or any other enclosed area.
WDo NOT operate, light or use this appliance within ten feet (3.05 m) of walls, structures or buildings.
WFor residential use only. This grill is NOT for commercial use.
WThis grill is not intended for and should never be used as a heater. TOXIC fumes can accumulate and cause asphyxiation.
WThis grill is safety certified for use in the United States and/or Canada only. Do NOT modify for use in any other location. Modification will result in a
safety hazard and will void your warranty.
WThis grill is for use with liquid propane (LP) gas only. The conversion to or attempted use of natural gas in this LP gas grill is dangerous, may cause
bodily harm and will void your warranty.
WLP gas characteristics:
a. LP gas is flammable and hazardous if handled improperly. Become aware of the characteristics before using any LP gas product.
b. LP gas is explosive under pressure, heavier than air, and settles/pools in low areas.
c. LP gas in its natural state has no odor. For your safety, an odorant is added that smells like rotten cabbage.
d. Contact with LP gas can cause freeze burns to skin.
WApartment dwellers: Check with management to learn the requirements and fire codes for using a LP gas grill in your apartment complex. If allowed,
use outside on the ground floor with a ten foot (3.05 m) clearance from any structure. Do NOT use on or under balconies.
WLP gas cylinder needed to operate. Only cylinders marked “propane” may be used.
WThe LP gas cylinder must be constructed and marked in accordance with the Specifications for LP-gas Cylinders of the U.S. Department of
Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods;
and Commission.
WLP gas cylinder must be arranged for vapor withdrawal.
WThe LP gas cylinder must have a listed overfilling prevention device (OPD).
WOnly use LP gas cylinders equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances.
WThe LP gas cylinder must have a cylinder collar to protect the cylinder valve.
WNever use an LP gas cylinder with a damaged body, valve, collar or footing.
WDented or rusted LP gas cylinders may be hazardous and should be checked by your LP gas supplier prior to use.
WThe LP gas cylinder should not be dropped or handled roughly.
WLP gas cylinders must be stored outdoors out of the reach of children and must not be stored in a building, garage or any other enclosed area. Your
cylinder must never be stored where temperatures can reach over 125°F.
WDo NOT insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may
result in an explosion, fire, severe personal injury or death.
WDo NOT block holes in sides or back of grill.
WNever keep an LP gas cylinder in a hot car or trunk. Heat will cause the gas pressure to increase, which may open the relief valve and allow gas to
escape.
WPlace dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided
with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
WIf grill is not in use, the gas must be turned off at the supply cylinder and disconnected.
WDo NOT store a spare LP gas cylinder under or near this appliance.
WNever fill the cylinder beyond 80 percent full.
WA fire causing serious injury or damage to poperty may occur if the above is not followed exactly.
WNever attempt to attach this grill to the self-contained LP gas system of a camper trailer, motor home or house.
WNever use charcoal, lighter fluid, lava rocks, gasoline, kerosene or alcohol with this product.
WYour grill has been checked at all factory connections for leaks. Re-check all connections as described in the “Operating Instructions” section, as
shipping can loosen connections.
WCheck for leaks even if your unit was assembled for you by someone else.
WDo NOT operate if a gas leak is present. Gas leaks may cause a fire or explosion.
WYou must follow all instructions in the “Checking for Leaks” section before operating. To prevent fire or explosion hazard when testing for a leak:
a. Always perform a leak test before lighting the grill and each time the cylinder is connected for use.
b. No smoking. Do NOT use or permit sources of ignition in the area while conducting a leak test.
c. Conduct the leak test outdoors in a well-ventilated area.
d. Do NOT use matches, lighters, or a flame to check for leaks.
e. The use of alcohol, prescription or non-prescription drugs may impair the consumer’s ability to properly assemble or safely operate the appliance.
f. Strong odors, colds, sinus congestion, etc. may prevent the detection of propane. Use caution and common sense when testing for leaks.
g. Do NOT use grill until any and all leaks are corrected.
If you are unable to stop a leak, disconnect the LP gas supply. Call a gas appliance serviceman or your local LP gas supplier.
WThis grill is designed to operate at an inlet pressure of: 11 inches water column.
WDo NOT store or use gasoline or other flammable liquids or vapors within 25 feet (7.62 m) of this appliance.
WDo NOT use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
WMinimum clearance from sides and back of unit to combustible construction is 36 inches (91.4 cm). Do NOT use this appliance under any type of
overhang or roof.
WIt is essential to keep the grill’s valve compartment, burners and circulating air passages clean.
WInspect grill before each use.
WDo NOT alter grill in any manner. Any alteration will void your warranty.
WDo NOT use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened.
WDo NOT build this model of grill in any built-in or slide-in construction. Ignoring this warning could cause a fire or an explosion that can damage
property and cause serious bodily injury or death.
Important Safeguards
Warning

3
WThis grill should be thoroughly cleaned and inspected on a regular basis.
WClean and inspect the hose before each use of the appliance. If there is evidence of abrasion, wear, cuts or leaks, the hose must be replaced prior to
operation.
WUse only the regulator and hose assembly provided. Use only the replacement regulator and hose assembly specified by RevoAce, Inc.
WUse only RevoAce, Inc. factory-authorized parts. The use of any part that is not factory-authorized can be dangerous and will void your warranty.
WDo NOT operate this appliance without reading “Operating Instructions” in this manual.
WDo NOT touch metal parts of grill until they have completely cooled to avoid burns, unless you are wearing protective gear (pot holders, gloves, BBQ
mittens, etc.).
WDo NOT install or use in or on boats or recreational vehicles.
WWhen cooking, fire extinguishing materials should be readily accessible. In the event of an oil/grease fire, do NOT attempt to extinguish with water.
Use type BC dry chemical fire extinguisher or smother with dirt, sand or baking soda.
WDo NOT use grill in high winds.
WNever lean over the grill when lighting.
WDo NOT leave a lit grill unattended. Keep children and pets away from grill at all times.
WDo NOT leave grill unattended while preheating or burning off food residue on high. If grill has not been cleaned, a grease fire can occur that may
damage the product.
WDo NOT place empty cooking vessels on the appliance while in operation.
WUse caution when placing anything on the grill while the appliance is in operation.
WDo NOT attempt to move grill when in use. Allow the grill to cool before moving or storing.
WLP gas cylinder must be properly disconnected and removed prior to moving this grill.
WStorage of grill indoors is permissible only if the cylinder is disconnected, removed from the grill and properly stored outdoors.
WAlways open grill lid carefully and slowly as heat and steam trapped within grill can cause severe burns.
WDo NOT attempt to disconnect the gas regulator from the cylinder or any gas fitting while the grill is in use.
WAlways place your grill on a hard, non-combustible, level surface. An asphalt or blacktop surface may not be acceptable for this purpose.
WMove gas hoses as far away as possible from hot surfaces and dripping hot grease.
WKeep all electrical cords away from a hot grill.
WAfter a period of storage and/or nonuse, check for leaks, burner obstructions and inspect for any abrasion, wear or cuts to the hose.
WFailure to open lid while igniting the grill’s burners, or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an
explosive flame-up.
WNever operate grill without its heat plates installed.
WAlways use a meat thermometer to ensure food is cooked to a safe temperature.
WUse protective gloves when assembling this product.
WDo NOT force parts together as this can result in personal injury or damage to the product.
WNever cover entire cooking area with aluminum foil.
WDeaths, serious injury or damage to property may occur if the above is not followed exactly.
Important Safeguards
Warning

4
AScrew ST4.8x10 Nickel Plated Phillips Truss Head 8 pcs
BScrew M5x14 Nickel Plated Phillips Truss Head 30 pcs
CScrew M6x15 Nickel Plated 2 pcs
DBolt M5x16 Nickel Plated Hex Head 8 pcs
EWing Bolt M5x15 Nickel Plated 1 pc
FNut M5 Nickel Plated 8 pcs
GNut M10 Nickel Plated 2 pcs
HWing Nut M6 Nickel Plated 3 pcs
IWasher ø5.4 Nickel Plated 12 pcs
JWasher ø6.4 Nickel Plated 2 pcs
KWasher ø6.4 Heat Resistant 2 pcs
LLock Washer ø5.4 Nickel Plated 12 pcs
MLock Washer ø6.4 Nickel Plated 2 pcs
NPin ø6x30 Nickel Plated 2 pcs
OCotter Pin ø1.4x30 Nickel Plated 2 pcs
PSpacer 2 pcs
Expanded ViewParts List
1Lid G1503-020
2Warming Rack G1203-100
3Cooking Grid G1203-110
4Handle G1203-010
5Heat Plate (2) G1203-120
6Top Hinge (2) G1503-030
7Bottom Hinge (2) G1503-040
8Left Side Shelf G1503-130
9Grease Cup B0219-D01
10 Grease Cup Support B0220-D01
11 Upper Left Cart Frame G1503-160
12 Cart Frame Inserts (4) G0900-110
13 Grill Body Assembly* G1503-050
14 Burner (2)* G1503-060
15 Igniter* B0217-H01
16 Control Knob (2) G1503-080
17 Regulator/Hose Assembly* G1503-090
18 Upper Right Cart Frame G1503-170
19 Right Side Shelf G1503-130
20 Cart Frame Support
Wire A G1503-220
21 LP Gas Tank Heat Shield G1503-190
22 Rear Cart Frame
Support (2) G1503-290
23 Lighting Hook B0223-B01
24 LP Gas Tank Retainer Wire G1503-210
25 Lower Left Cart Frame G1503-230
26 Lower Right Rear Cart
Frame G1503-260
27 Lower Right Front Cart
Frame G1503-250
28 Cart Frame Support
Wire B G1308-300
29 Upper Front Panel G1503-270
30 Lower Front Panel G1503-280
31 Wheel (2) B0302-E01
32 Axle G1503-310
* Pre-assembled
#2 Phillips Head Screwdriver 1 pc M10-M5 Wrench 2 pcs
Tools Required for Assembly (Included)
Hardware
1
13
29
30
31
32
23
21
25
27
16
17
8
9
3
4
11
10
24
20
7
26
28
18
14
19
22
15
2
5
6
12
12
31

5
For assistance, call 1-800-694-0013 toll-free. Please have
your owner’s manual and model number available for
reference.
Note: The model number is printed on a label which can be found on
the inside door, back or side of the cart assembly.
Assembly Tips:
1. Select an area where you will assemble this product. To
protect components, choose a smooth surface that’s free of
cracks or openings.
2. Spread out all parts.
3. Tighten all hardware connections by hand first. Then, before
completing each step, go back and fully tighten all hardware.
Be careful not to over-tighten. That could damage surfaces or
strip threads.
4. For best results, complete each step in the order presented.
To complete assembly you will need:
• (1) Leak detection solution (instructions on how to make the
solution are included in the “Operating Instructions” section of
this manual).
• (1) Precision-filled LP gas grill tank with Acme Type 1 external
threaded valve connection (standard grill size) (not included).
Typical assembly is approximately one hour.
Assembly Instructions
DO NOT RETURN TO PLACE OF PURCHASE.
1
Attach Cart Frame Support Wire A
2
Bx 2
Attach Upper Cart Frame Supports and Cart Frame
Inserts
4
Ax 8
Attach Lower Right Rear Cart Frame, Axle and Wheels
3
Bx 3
Gx 2
Px 2

6
Attach LP Gas Tank Retainer Wire
6
Attach Front Panels and Rear Cart Frame Supports
5
Attach Grill Body Assembly
8
Attach Cart Frame Support Wire B
7
Bx 12
Ix 4 Lx 4
Hx 1
Bx 4

7
Attach LP Gas Tank Heat Shield and Lighting Hook
9
Attach Bottom Hinges
10
Attach Lid Handle and Top Hinges
12
Attach Control Knobs
11
Ex 1
Bx 1
Fx 4
Bx 4 Ix 4
Lx 4
Fx 4
Bx 4
Ix 4
Hx 2
Jx 2
Lx 4
Kx 2
Mx 2

8
Attach Left Side Shelf
14
Attach Lid
13
Insert Warming Rack
16
Attach Right Side Shelf
15
N
x 2 Ox 2
Note: Leave 5 mm of bolt threads expose
Dx 4 Cx 2
Note: Leave 5 mm of bolt threads exposed.
Dx 4

9
Insert Grease Cup Support and Grease Cup
17
Insert Heat Plates and Cooking Grid
18
To operate, you will need one precision-filled standard grill LP gas tank with external valve threads.
20 lb
9 Kg
17.9 in. / 45.5 cm
12.2 in. / 31 cm
Connecting LP Gas Tank
1. Before connecting, be sure there is no debris caught
in the head of the LP gas tank, head of the regulator
valve or in the head of the burner or burner ports.
2. Connect regulator/hose assembly to tank by turning
knob clockwise until it stops.
Disconnecting LP Gas Tank
1. Before disconnecting, make sure the LP gas tank
valve is “CLOSED.”
2. Disconnect regulator/hose assembly from LP gas
tank by turning knob counterclockwise until it is
loose.
WCAUTION: LP gas tank must be properly
disconnected and removed prior to
moving this grill.
3. Place the protective cap cover on the LP tank and
store the tank outdoors in a well ventilated area out of direct sunlight.
Installing LP Gas Tank
.
WLP gas tank must be properly disconnected and
removed prior to moving this grill.
CAUTION
Inserting LP Gas Tank
Place precision-filled LP gas tank upright into the notches in the right cart frame so the tank
valve is facing the gas line connection. Securing LP Gas Tank
Secure tank by sliding the tank retainer wire over shoulder of LP gas tank.
Getting More Propane
Need a tank of gas? One option is to try propane exchange. It’s easy, fast, safe, and available at tens of thousands of conveniently located retail outlets nationwide, which are typically open nights
and weekends. You can purchase a fresh, precision-filled tank or exchange your empty for a fresh, precision-filled tank. Another option is to have your tank refilled at a refill station. Be sure to check
the hours of operation for the refill station.

10
Operating Main Burners
First Use
1. Make sure all labels, packaging and protective films have been removed from the grill.
2. Remove manufacturing oils before cooking on this grill for the first time by operating the grill for at
least 15 minutes on (HIGH) with the lid closed. This will “heat clean” the internal parts and dissipate
odors.
Checking for Leaks
Burner Connections
1. Make sure the regulator hose and valve connections are securely fastened to the burner and the tank.
2. Visually check the connection between the burner/venturi tube and orifice.
3. Make sure the burner/venturi tube fits over the orifice.
WWARNING: Failure to inspect this connection or follow these instructions could
cause a fire or an explosion which can cause death, serious bodily injury or
damage to property.
4. Please refer to diagram for proper installation (Figure 1 and 3).
5. If the burner/venturi tube does not rest flush to the orifice, as shown,
please contact 1.800.694.0013 for assistance.
Tank/Gas Line Connection
1. Make 2-3 oz. of leak detection solution by mixing one part liquid dishwashing soap with three parts
water.
2. Make sure control knobs are in the “ OFF” position (Figure 2).
3. Connect LP gas tank per “Installing LP Gas Tank” section.
4. Turn LP gas tank valve to “OPEN.”
5. Spoon several drops of solution, or use a squirt bottle, at all “X” locations (Figures 1 and 3).
a. If any bubbles appear, turn LP gas tank valve to “CLOSED,” reconnect and re-test.
b. If you continue to see bubbles after several attempts, turn LP gas tank valve to “CLOSED” and
disconnect LP gas tank, per “Disconnecting LP Gas Tank” section.
c. If no bubbles appear after one minute, turn LP gas tank valve to “CLOSED,” wipe away solution and
proceed.
Figure 1: Main Burners
X
LP Gas
Connection
LP Gas Valve
with Orifice
Burner/
Venturi
Tube
Figure 2
Figure 3
X
XX
XX
Figure 4
Lighting
Rod
Match
Figure 5
Burner
Flame Slight
Yellow
Slight
Blue
Dark
Blue
1. Open lid.
2. Check for obstructions of airflow to the burners. Spiders, insects and webs can clog the burner/venturi tube. A clogged
burner tube can lead to a fire.
3. All control knobs must be in the “ OFF” position (Figure 2).
4. Connect LP gas tank per “Installing LP Gas Tank” section.
5. Turn LP gas tank valve to “OPEN.”
6. Push and turn left control knob to (HIGH).
7. Press the (igniter) button quickly 3 to 4 times to light burner.
8. If ignition does not occur in 5 seconds, turn burner control knob “ OFF,” wait 5 minutes, and repeat lighting procedure.
9. If igniter does not light burner, use a lit match secured with the lighting rod (included with grill) to light burners. Access the
burners through the cooking grid and heat plates. Position lit match near side of burner (Figure 4).
Important: Always use the lighting rod (included) when lighting burners with a match.
10. After lighting, observe the burner flame. Make sure all burner ports are lit and flame height matches illustration (Figure 5).
Note: For right burner, turn control knob to (HIGH).
Operating Instructions
Lighting
WCAUTION: Keep outdoor gas cooking appliance area clear and free from
combustible materials, gasoline and other flammable vapors and liquids.
WCAUTION: Do NOT obstruct the flow of combustion and ventilation air.
WCAUTION: Check and clean burner/venturi tubes for insects and insect nests. A
clogged tube can lead to a fire.
WCAUTION: Attempting to light the burner with the lid closed may cause an explosion.
.
WIf burner flame goes out during operation,
immediately turn the control knobs to the “
OFF” position,
LP gas tank valve “CLOSED” and open lid to let
the gas clear for 5 minutes before re-lighting.
CAUTION
.
WPutting out grease fires by only closing the lid
is not possible.
CAUTION
.
WWhen cooking, fire extinguishing materials
should be readily accessible. In the event of
an oil/grease fire, use type BC dry chemical
fire extinguisher or smother with dirt, sand
or baking soda. Do NOT attempt to extinguish
with water.
Turning Off
1. Turn LP gas tank valve to “CLOSED.”
2. Turn all control knobs clockwise to the “ OFF” position.
Note: A “poof” sound is normal as the last of the LP gas is burned.
3. Disconnect LP gas tank per “Disconnecting LP Gas Tank” section.
Controlling Flare-ups
1. If a grease fire develops, turn control knobs to the “ OFF” position and LP gas tank
valve “CLOSED.” Do NOT use water on a grease fire. This can cause the grease to
splatter and could result in serious burns, bodily harm or other damage.
2. Do NOT leave grill unattended while preheating or burning off food residue on (HIGH).
If grill has not been cleaned, a grease fire can occur.
Flare-ups are a part of cooking meats on a grill and add to the unique flavor of grilling.
Excessive flare-ups can over-cook your food and be dangerous.
Important: Excessive flare-ups result from the build-up of grease in the bottom of your grill.
If a grease fire occurs, close the lid AND turn the control knob(s) to “ OFF” until the grease burns out. Be careful when
opening the lid as sudden flare-ups may occur.
If excessive flare-ups occur, do NOT pour water onto the flames.
Minimize Flare-ups:
1. Trim excess fat from meats prior to cooking.
2. Cook high fat content meats on (LOW) setting or indirectly.
3. Ensure that your grill is on a hard, level, non-combustible surface and the grease is allowed to drain into grease
receptacle.
OFF
ARRÊT
WARNING

11
Cleaning and Care
Before Each Use:
1. Keep the grill area clean and free from any combustible materials, gasoline, and other flammable vapors and liquids.
2. Do NOT obstruct the flow of the combustion of LP gas and the ventilation of air.
3. Keep the ventilation opening(s) of the LP gas tank area free and clear from debris.
4. Visually check the burner flames to make sure your grill is working properly (Figure 6).
5. See sections below for proper cleaning instructions.
6. Check for obstructions of airflow to the burners. Spiders, insects and webs can clog the burner/venturi tube. A clogged burner tube can lead
to a fire.
Cleaning Surfaces
1. Wipe surfaces clean with mild dishwashing detergent or baking soda mixed with water.
2. For stubborn surfaces, use a citrus-based degreaser and a nylon scrubbing brush.
3. Rinse clean with water.
4. Allow to air dry.
Cleaning Main Burners
1. Turn LP gas tank valve to “CLOSED.”
2. Turn all control knobs clockwise to the “ OFF” position.
Note: A “poof” sound is normal as the last of the gas is burned.
3. Disconnect LP gas tank per “Disconnecting LP Gas Tank” section.
4. Remove cooking grids and heat plates.
5. Remove burners by removing the fasteners, which secure the burners to the grill bottom.
Figure 6
Burner Flame Conditions
Use this chart to see if your burners need to be
cleaned.
1-2 in. /
25.4 - 50.8 mm
Normal: Soft blue flames with yellow
tips between 1 in. - 2 in. height.
Needs cleaning: Noisy with hard
blue flames.
Has to be replaced: Wavy with
yellow flames.
.
.
CAUTION
1. All cleaning and maintenance should be done
when grill is cool and with the fuel supply
disconnected.
2. Do NOT clean any grill part in a self-cleaning
oven. The extreme heat will damage the finish.
3. Do NOT enlarge valve orifices or burner ports
when cleaning the valves or burners.
.
1. This grill should be thoroughly cleaned and
inspected on a regular basis.
2. Abrasive cleaners will damage this product.
3. Never use oven cleaner to clean any part of
grill.
NOTICE
6. Lift burners up and away from gas valve orifice.
7. Disconnect wire from spark electrode.
8. Clean venturi of each burner with small bottle brush or compressed air.
9. Remove all food residue and dirt from burner surface.
10. Clean any clogged ports with a stiff wire (such as an opened paper clip).
11. Inspect burners for any damage (cracks or holes). If damage is found, replace with new burner(s) from manufacturer.
12. Re-install burner(s). Checking to insure that gas valve orifice is correctly positioned inside each burner/venturi tube. Also, check position of spark
electrode.
13. Replace heat plate(s) and cooking grid(s).
14. Connect LP gas tank per “Installing LP Gas Tank” section.
15. Perform leak test per “Checking for Leaks” section.
Before Storing
1. Turn LP gas tank valve to “CLOSED.”
2. Turn all control knobs clockwise to the “ OFF” position.
Note: A “poof” sound is normal as the last of the gas is burned.
3. Disconnect LP gas tank per “Disconnecting LP Gas Tank” section.
4. Clean all surfaces.
5. Lightly coat the burner(s) and cooking grid(s) with cooking oil to prevent excess rusting.
6. If storing the grill indoors, disconnect the LP tank per “Disconnecting LP Gas Tank” section.
7. Place the protective cap cover on the LP tank and store the tank outdoors in a well-ventilated area out of direct sunlight.
8. If storing the grill indoors, cover the grill and store in a cool dry place.
9. If storing the grill outdoors, cover the grill with a grill cover for protection from the weather.

12
Limited Warranty
RevoAce, Inc. (“manufacturer”) warrants to the original retail purchaser of this product, and to no other person, that if this product is assembled,
maintained, and operated in accordance with the printed instructions accompanying it, then for a period of one (1) year from the date of purchase,
all parts in such product shall be free from defects in material and workmanship. Manufacturer may require reasonable proof of your date of
purchase. Therefore, you should retain your sales slip or invoice. This Limited Warranty shall be limited to the repair or replacement of parts,
which prove defective under normal use and service and which manufacturer shall determine in its reasonable discretion upon examination to be
defective. Before returning any parts, you should contact manufacturer’s Customer Service Department using the contact information listed below.
If manufacturer confirms, after examination, a defect covered by this Limited Warranty in any returned part, and if manufacturer approves the
claim, manufacturer will replace such defective part without charge. If you return defective parts, transportation charges must be prepaid by you.
manufacturer will return replacement parts to the original retail purchaser, freight or postage prepaid.
This Limited Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration, misapplication, improper
installation or improper maintenance or service by you or any third party, or failure to perform normal and routine maintenance on the product as set
out in this owner’s manual. In addition, the Limited Warranty does not cover damage to the finish, such as scratches, dents, discoloration, rust or
other weather damage, after purchase.
This Limited Warranty is in lieu of all other express warranties. manufacturer disclaims all warranties for products that are purchased from
sellers other than authorized retailers or distributors, including the warranty of merchantability or the warranty of fitness for a particular
purpose. manufacturer ALSO DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. manufacturer SHALL HAVE NO LIABILITY TO PURCHASER OR ANY THIRD PARTY FOR
ANY SPECIAL, INDIRECT, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. manufacturer further disclaims any implied or express warranty of,
and assumes no responsibility for, defects in workmanship caused by third parties.
This Limited Warranty gives the purchaser specific legal rights; a purchaser may have other rights depending upon where he or she lives. Some
jurisdictions do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long a warranty lasts, so
the above exclusion and limitations may not apply to everyone.
manufacturer does not authorize any person or company to assume for it any other obligation or liability in connection with the sale, installation,
use, removal, return, or replacement of its equipment, and no such representations are binding on manufacturer.
RevoAce, Inc.
8F-1, NO.497, Jhongming S.RD.,
West District, Taichung City, Taiwan
1.800.694.0013

13
Troubleshooting
Problem Possible Cause Prevention/Cure
Burner will not light using igniter
LP gas tank valve is closed Make sure regulator is securely attached to the LP gas tank per “Installing LP
Gas Tank,” then turn LP gas tank valve to “OPEN”
LP gas tank is low or empty Exchange, refill or replace LP gas tank
LP gas
1. Turn LP gas tank valve to “CLOSED”
2. Wait 5 minutes for gas to clear
3. Follow “Checking for Leaks” section
Wires or electrode covered with cooking residue Clean wire and/or electrode with rubbing alcohol
Electrode and burners are wet Wipe dry with cloth
Electrode cracked/broken - sparks at crack Replacement part(s) may be needed - contact Customer Care at 1.800.694.0013
Wire loose or disconnected Reconnect wire or replacement part(s) may be needed - contact Customer Care
at 1.800.694.0013
Wire is shorting (sparking) between igniter and electrode Replacement part(s) may be needed - contact Customer Care at 1.800.694.0013
Bad igniter Replacement part(s) may be needed - contact Customer Care at 1.800.694.0013
Burner will not light with match
No gas flow
Check if LP gas tank is empty
A. If empty, exchange, refill or replace LP gas tank
B. If LP gas tank is not empty, refer to “Sudden drop in gas flow or reduced
flame height” (see below)
LP gas tank is low or empty Exchange, refill or replace LP gas tank
LP gas
1. Turn LP gas tank valve to “CLOSED”
2. Wait 5 minutes for gas to clear
3. Follow “Checking for Leaks” section
Coupling nut and regulator not fully connected Turn the coupling nut about one-half to three-quarters additional turn until solid
stop. Tighten by hand only - do NOT use tools.
Obstruction of gas flow 1. Clear burner/venturi tube
2. Check for bent or kinked hose
Disengagement of burner to valve Reengage burner and valve
Spider webs or insect nest in venturi Clean burner/venturi tube
Burner ports clogged or blocked Clean burner ports
Sudden drop in gas flow or reduced flame height
Out of gas Exchange, refill or replace LP gas tank
Overfilling prevention device may have been activated
1. Turn control knobs to “ OFF”
2. Wait 30 seconds and light grill
3. If flames are still too low, reset the overfilling prevention device:
a. Turn control knob(s) “ OFF”
b. Turn LP gas tank valve to “CLOSED”
c. Disconnect regulator
d. Turn control knobs to (HIGH)
e. Wait 1 minute
f. Turn control knobs to “ OFF”
g. Reconnect regulator and leak check connections, being careful not to
fully open valve
h. Light grill per “Lighting” section
Irregular flame pattern, flame does not run the
full length of burner Burner ports are clogged or blocked Clean burner ports
Flame is yellow or orange
New burner may have residual manufacturing oils Burn grill for 15 minutes on (HIGH) with the lid closed
Spider webs or insect nest in venturi Clean venturi
Food residue, grease, etc. on burners Clean burner
Poor alignment of valve to burner/venturi tube Ensure burner/venturi tube is properly engaged with valve
Flame goes out
High or gusting winds Do not use grill in high winds
Low on LP Gas Exchange, refill or replace LP gas tank
Overfilling prevention device may have been activated Refer to “Sudden drop in gas flow or reduced flame height” (see above)
Flare-up
Grease buildup Remove and clean all grill parts per “Cleaning and Care” section
Excess fat in meat Trim fat from meat before grilling
Excessive cooking temperature Adjust to lower cooking temperature
Persistent grease fire Grease trapped by food buildup around burner system
1. Turn control knobs to “ OFF”
2. Turn LP gas tank valve to “CLOSED”
3. Leave lid in closed position and let fire burn out
4. After grill cools, remove and clean all parts per “Cleaning and Care” section
Flashback (fire in burner tube(s)) Burner and/or burner/venturi tube are blocked Clean burners and/or burner/venturi tube
Inside of lid is peeling (like paint peeling) Baked on grease buildup has turned to carbon and is
flaking off. Clean all grill parts per “Cleaning and Care” section.
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