Grizzly EXTREME G0555X User manual
MODEL G0555X
14" EXTREME SERIES BANDSAW
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
This manual provides critical safety instructions on the proper setup,
operation, maintenance and service of this machine/equipment.
Failure to read, understand and follow the instructions given in this
manual may result in serious personal injury, including amputation,
electrocution or death.
The owner of this machine/equipment is solely responsible for its
safe use. This responsibility includes but is not limited to proper
installation in a safe environment, personnel training and usage
authorization, proper inspection and maintenance, manual availability
and comprehension, application of safety devices, blade/cutter integ-
rity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION............................................... 2
SECTION 1: SAFETY....................................... 6
SECTION 2: CIRCUIT REQUIREMENTS ........ 9
SECTION 3: SET UP ...................................... 10
SECTION 4: OPERATIONS ........................... 26
SECTION 5: ACCESSORIES......................... 35
SECTION 6: MAINTENANCE......................... 36
SECTION 7: SERVICE ................................... 37
WARRANTY AND RETURNS ........................ 56
INTRODUCTION
We are proud to offer this manual with your new
machine! We've made every effort to be exact
with the instructions, specifications, drawings, and
photographs of the machine we used when writ-
ing this manual. However, sometimes errors do
happen and we apologize for them.
Also, owing to our policy of continuous improve-
ment, your machine may not exactly match the
manual. If you find this to be the case, and the dif-
ference between the manual and machine leaves
you in doubt, check our website for the latest
manual update or call technical support for help.
Before calling, find the manufacture date of your
machine by looking at the date stamped into the
machine ID label (see below). This will help us
determine if the manual version you received
matches the manufacture date of your machine.
For your convenience, we post all available man-
uals and manual updates for free on our website
at www.grizzly.com. Any updates to your model
of machine will be reflected in these documents
as soon as they are complete.
Manufacture Date
of Your Machine
Manual Accuracy
We stand behind our machines. If you have any
service questions, parts requests or general ques-
tions about the machine, please call or write us at
the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
C/O Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
Contact Info
The information contained herein is deemed accurate as of 1/3/2010 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2Model G0555X
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0555X 14" EXTREME SERIES BANDSAW
Product Dimensions:
Weight.............................................................................................................................................................. 236 lbs.
Length/Width/Height....................................................................................................................... 30 x 26 x 67-1/4 in.
Foot Print (Length/Width)....................................................................................................................... 17-1/4 x 16 in.
Shipping Dimensions:
Carton #1
Type................................................................................................................................................... Cardboard
Content.................................................................................................................................................. Machine
Weight................................................................................................................................................... 202 Lbs.
Length/Width/Height................................................................................................................... 44 x 21 x 20 in.
Carton #2
Type................................................................................................................................................... Cardboard
Content...................................................................................................................................................... Stand
Weight..................................................................................................................................................... 60 Lbs.
Length/Width/Height................................................................................................................... 17 x 18 x 26 in.
Electrical:
Switch............................................................................................................................................ On/Off Push Button
Switch Voltage............................................................................................................................................... 110/220V
Cord Length............................................................................................................................................................ 6 ft.
Cord Gauge....................................................................................................................................................16 gauge
Minimum Circuit Size............................................................................................ 15 amps at 110V, 10 amps at 220V
Plug Included.......................................................................................................................................................... Yes
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower...........................................................................................................................................1-1/2 HP
Voltage.................................................................................................................................................110/220V
Prewired......................................................................................................................................................110V
Phase........................................................................................................................................................ Single
Amps.......................................................................................................................................................15/7.5A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................... Belt Drive
Bearings................................................................................................. Shielded and Lubricated Ball Bearings
Main Specifications:
Operation
Blade Speeds..................................................................................................................................... 3000 FPM
Table Tilt........................................................................................................................... Left 10, Right 45 deg.
Cutting Capacities
Maximum Cutting Height.............................................................................................................................. 6 in.
Max Capacity Left of Blade.................................................................................................................. 13-1/2 in.
Machine Data Sheet
The information contained herein is deemed accurate as of 1/3/2010 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2Model G0555X
Blade Information
Standard Blade Length........................................................................................................................ 93-1/2 in.
Blade Length Range............................................................................................................... 92-1/2 - 93-1/2 in.
Blade Width Range........................................................................................................................... 1/8 - 3/4 in.
Upper Blade Guides.................................................................................................. Anti-Collision Ball Bearing
Lower Blade Guides.................................................................................................. Anti-Collision Ball Bearing
Guide Post Size.....................................................................................................................................0.865 in.
Guide Post Type................................................................................................................................ Solid Steel
Table Information
Table Length.............................................................................................................................................. 14 in.
Table Width.......................................................................................................................................... 20-1/2 in.
Table Thickness..................................................................................................................................... 1-1/2 in.
Floor to Table Height..................................................................................................................................44 in.
Fence Information
Locks in Front............................................................................................................................................... Yes
Locks in Rear..................................................................................................................................................No
Adjustable for Blade Lead.............................................................................................................................Yes
Construction
Table Construction...................................................................................................Precision Ground Cast Iron
Rip Fence .....................................................................................................Extruded Aluminum and Cast Iron
Base Construction.................................................................................................................. Pre-Formed Steel
Body Construction................................................................................................................................ Cast Iron
Upper Wheel.............................................................................................. Computer Balanced Cast Aluminum
Lower Wheel.............................................................................................. Computer Balanced Cast Aluminum
Tire Material............................................................................................................................................ Rubber
Wheel Cover .......................................................................................................................... Pre-Formed Steel
Paint........................................................................................................................................... Powder Coated
Other Related Information
Wheel Width.........................................................................................................................................in. 1-3/16
Hydraulic Pressure.......................................................................................................................................... in.
Number of Dust Ports........................................................................................................................................1
Dust Port Size.............................................................................................................................................. 4 in.
Mobile Base........................................................................................................................................... G7314Z
Other Specifications:
ISO Factory ...................................................................................................................................................ISO 9001
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ..................................................................................................... Name Label on Top Cover
Awards .....................................................................................................Popular Woodworking Best New Tool 2003
Assembly Time .......................................................................................................................................... 1-1/2 hours
Features:
Included 6" High Resaw Fence Attachment
Work Light
Lower Wheel Brush
Upper & Lower Ball Bearing Blade Guides
Deluxe Heavy-Duty Cabinet w/Storage Shelves
Hinged Wheel Covers
4" Dust Port
6" Riser Block Available (Model H3051)
Computer-Balanced Cast-Iron Wheels
Quick Release Blade Tension
Included Miter Gauge, Fence, and 3/8" Blade
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
Q.
Identification
Safety Instructions for Machinery
4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
Machinery noise can cause permanent
hearing loss.
5. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties, rings,
or jewelry that can catch in moving parts.
Wear protective hair covering to contain
long hair and wear non-slip footwear.
6. NEVER OPERATE MACHINERY WHEN
TIRED OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
1. READ ENTIRE MANUAL BEFORE
STARTING. Operating machine before
reading the manual greatly increases the
risk of injury.
2. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. Everyday eyeglasses only
have impact resistant lenses —they are
NOT safety glasses.
3. ALWAYS WEAR A NIOSH APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
Most types of dust (wood, metal, etc.) can
cause severe respiratory illnesses.
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
7. ONLY ALLOW TRAINED AND PROP-
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. Make sure
operation instructions are safe and clearly
understood.
8. KEEP CHILDREN/VISITORS AWAY.
Keep all children and visitors away from
machinery. When machine is not in use,
disconnect it from power, lock it out, or
disable the switch to make it difficult for
unauthorized people to start the machine.
9. UNATTENDED OPERATION. Leaving
machine unattended while its running
greatly increases the risk of an accident or
property damage. Turn machine Off and
allow all moving parts to come to a com-
plete stop before walking away.
10. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use machin-
ery in damp, wet locations, or where any
flammable or noxious fumes may exist.
11. KEEP WORK AREA CLEAN AND WELL
LIGHTED. Clutter and dark shadows may
cause accidents.
12. USE A GROUNDED POWER SUPPLY
RATED FOR THE MACHINE AMPERAGE.
Grounded cords minimize shock hazards.
Operating machine on an incorrect size of
circuit increases risk of fire.
13.
ALWAYS DISCONNECT FROM POWER
SOURCE BEFORE SERVICING
MACHINERY. Make sure switch is in
OFF
position before reconnecting.
14. MAINTAIN MACHINERY WITH CARE.
Keep blades sharp and clean for best and
safest performance. Follow instructions for
lubricating and changing accessories.
15. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
Safety Instructions for Machinery
16. REMOVE CHUCK KEYS OR ADJUSTING
TOOLS. Make a habit of never leaving
chuck keys or other adjustment tools in/on
the machine—especially near spindles!
17. DAMAGED MACHINERY. Check for bind-
ing or misaligned parts, broken parts,
loose bolts, other conditions that may
impair machine operation. Always repair or
replace damaged parts before operation.
18. DO NOT FORCE MACHINERY. Work at
the speed for which the machine or acces-
sory was designed.
19. SECURE WORKPIECE. Use clamps or
a vise to hold the workpiece when practi-
cal. A secured workpiece protects your
hands and frees both hands to operate the
machine.
20. DO NOT OVERREACH. Maintain stability
and balance at all times when operating
machine.
21. MANY MACHINES CAN EJECT
WORKPIECES TOWARD OPERATOR.
Know and avoid conditions that cause the
workpiece to "kickback."
22. STABLE MACHINE. Machines that move
during operations greatly increase the
risk of injury and loss of control. Verify
machines are stable/secure and mobile
bases (if used) are locked before starting.
23. CERTAIN DUST MAY BE HAzARDOUS
to the respiratory systems of people and
animals, especially fine dust. Be aware of
the type of dust you are exposed to and
always wear a respirator designed to filter
that type of dust.
24. EXPERIENCING DIFFICULTIES. If at
any time you are experiencing difficulties
performing the intended operation, stop
using the machine! Contact our Technical
Support Department at (570) 546-9663.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
Additional Safety for Bandsaws
7. BLADE SPEED.
8. LEAVING WORK AREA.
9. FEED RATE.
10. WORKPIECE MATERIAL.
11. MAINTENANCE/SERVICE.
OFF
12. BLADE CONTROL.
13. EXPERIENCING DIFFICULTIES.
1. BLADE CONDITION.
2. HAND PLACEMENT.
3. GUARDS.
4. BLADE REPLACEMENT.
5. WORKPIECE HANDLING.
6. CUTTING TECHNIQUES.
OFF
Using a bulb rated for
the incorrect voltage may
cause it to shatter near the
operator, causing person-
al injury. Only use “safety
coated" and shatter resis-
tant bulbs rated for the
voltage of your machine.
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
110/220V Operation
SECTION 2: CIRCUIT REQUIREMENTS
Full Load Amperage Draw
Power Supply Circuit Requirements
If you are unsure about
the wiring codes in your area or you plan to
connect your machine to a shared circuit, con-
sult a qualified electrician.
Power Connection Device
Figure 1
Extension Cords
NOTICE
The Model G0555X is prewired for 110V
operation. If you plan to use your machine
at 220V, you must rewire the motor. Refer to
the wiring diagram on Page 46.
Electrocution or fire could
result if machine is not
correctly grounded or
connected to the power
source. Get help if you
do not know what you are
doing.
Figure 1.
Wear safety glasses dur-
ing the entire set up pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
SECTION 3: SET UP
The Model G0555X is a
heavy machine. DO NOT
over-exert yourself while
unpacking or moving
your machine—get assis-
tance.
Set Up Safety
Description Qty
Items Needed for
Setup
please immediately call Customer Service at
(570) 546-9663for advice.
Otherwise, filing a freight claim can be difficult.
Unpacking
Main Components: (Figure 2) Qty
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
Fasteners and Tools: (not shown) Qty
NOTICE
Some hardware/fasteners on the inventory
list may arrive pre-installed on the machine.
Check these locations before assuming that
any items from the inventory list are miss-
ing.
Inventory
Figure 2.
Hardware Recognition Chart
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative has been your machine's
close ally and guardian since it left the factory.
If your machine arrived to you free of rust, then
be thankful that the rust preventative protected
it during its journey...and try to stay thankful as
you clean it off, because it can be challenging to
remove if you are unprepared and impatient.
Plan on spending some time cleaning your
machine. The time you spend doing this will
reward you with smooth sliding parts and a better
appreciation for the proper care of your machine's
unpainted surfaces.
Although there are many ways to successfully
remove the rust preventative, these instructions
walk you through what works well for us.
Before cleaning, gather the following:
• Disposable Rags
• Cleaner/degreaser (see below)
• Safety glasses & disposable gloves
Basic steps for removing rust preventative:
1. Put on safety glasses and disposable
gloves.
2. Coat all surfaces that have rust preventative
with a liberal amount of your cleaner/degreas-
er and let them soak for few minutes.
3. Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe
off easily.
Note: To clean off thick coats of rust preven-
tative on flat surfaces, such as tables, use
a PLASTIC paint scraper to scrape off the
majority of the coating before wiping it off with
your rag. (Do not use a metal scraper or you
may scratch your machine.)
4. Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avoid
using these products
to clean machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner that may
damage painted surfaces. Always follow
the manufacturer’s instructions when using
any type of cleaning product.
Note: In a pinch, automotive degreasers, mineral
spirits or WD•40 can be used to remove rust pre-
ventative. Before using these products, though,
test them on an inconspicuous area of your paint
to make sure they will not damage it.
Cleanup
H9692—Orange Power Cleaner & Degreaser
Figure 3.
Site Considerations
Figure 4.
30"
26"
Weight Load
Refer to the Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest work-
piece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the main-
tenance and service described in this manual.
See below for required space allocation.
Physical Environment
The physical environment where your machine
is operated is important for safe operation and
the longevity of its components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemi-
cals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20–95% (non-condensing); or the
environment is subject to vibration, shocks, or
bumps.
Electrical Installation
Place this machine near an existing power source.
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals,
or other hazards. Make sure to leave access to
a means of disconnecting the power source or
engaging a lockout/tagout device.
Lighting
Lighting around the machine must be adequate
enough that operations can be performed safely.
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
Figure 6.
Figure 7.
The bandsaw is heavy
and awkward to lift. Get
assistance from another
person when lifting.
Figure 8.
Assembly 6.
Figure 7,
7.
8.
Figure 8
2.
To assemble the bandsaw:
1.
Figure 5
Foot
Hex Nut
Hex Nut
Flat
Washer
Flat
Washer
Figure 5.
3.
4.
5.
Figure 6
12.
13.
14.
Figure 12
Table Trunnion
Table
Trunnion Base
Trunnion Bolt
Figure 12.
15.
16.
9.
Figure 9
Figure 9.
10.
Figure 10
Note: The hex nuts act to lock the set screws
in place once they are positioned, so they do
not vibrate loose during operation.
11.
Figure 11
Figure 11.
Figure 10.
Figure 13.
Figure 14.
18.
19.
20.
21.
Figure
14
22.
23.
Figure 15
24.
Figure 15
17.
Figure 13
25.
Figure 15.
Using a bulb rated for
the incorrect voltage may
cause it to shatter near the
operator, causing person-
al injury. Only use “safety
coated" and shatter resis-
tant bulbs rated for the
voltage of your machine.
Figure 16.
Wheel Alignment Page 42
To center track the blade:
1.
2.
3.
4.
5.
Figure 17
If the blade rides in the center of the
upper wheel and is centered on the peak
of the wheel crown
Step 9
If the blade does not ride in the center
of the upper wheel and is not centered
on the peak of the wheel crown,
Blade Tracking
To connect a dust collection hose:
1.
Figure 16
2.
Note: A tight fit is necessary for proper per-
formance.
Only operate the Model G0555X with an
adequate dust collection system. This saw
creates substantial amounts of fine wood
dust while operating. Failure to use a dust
collection system can result in respiratory
illness.
Dust Collection
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine
the CFM at the dust port, you must consider
these variables: (1) CFM rating of the dust col-
lector, (2) hose type and length between the
dust collector and the machine, (3) number
of branches or wyes, and (4) amount of other
open lines throughout the system. Explaining
how to calculate these variables is beyond the
scope of this manual. Consult an expert or pur-
chase a good dust collection "how-to" book.
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4
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