Grizzly G0938 User manual

MODEL G0938
18" SCROLL SAW w/STAND
OWNER'S MANUAL
(For models manufactured since 02/21)

Drilling, sawing, sanding or machining wood products can expose you to wood dust, a substance
known to the State of California to cause cancer. Avoid inhaling wood dust or use a dust mask or
other safeguards for personal protection. Go to www.P65Warnings.ca.gov/wood for more
information.
Some examples of these chemicals are:
●Lead from lead-based paints,
●Crystalline silica from bricks and cement and other masonry products, and
●Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies depending on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well ventilated area and work with approved safety
equipment, such as dust masks that are specially designed to lter out microscopic particles.
Handling the power cord on this product may expose you to chemicals known to the state of
California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
For more information go to: www.P65Warnings.ca.gov
SAVE THESE INSTRUCTIONS
WARNING ICONS
Your power tool and its Instruction Manual may contain “WARNING ICONS” (a picture symbol
intended to alert you to and/or instruct you how to avoid a potentially hazardous condition).
Understanding and heeding these symbols will help you operate your tool better and safer.
Shown below are some of the symbols you may see.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
CAUTION: Used without the safety alert symbol indicates potentially hazardous
situation which, if not avoided, may result in property damage.
SAFETY GUIDELINES - DEFINITIONS
PROPOSITION 65 WARNING
SAFETY ALERT: Precautions that involve your safety.
WARNING
!
WARNING
!
DANGER
!
CAUTION
!
CAUTION
PROHIBITION
WEAR EYE PROTECTION: Always wear safety goggles or safety glasses with side shields.
WEAR RESPIRATORY AND HEARING PROTECTION: Always wear respiratory and hearing
protection.
READ AND UNDERSTAND INSTRUCTION MANUAL: To reduce the risk of injury, user and
all bystanders must read and understand instruction manual before using this product.
KEEP HANDS AWAY FROM THE MOVING PART AND CUTTING SURFACE: Failure to keep
your hands away from the moving part and cutting surface will result in serious personal injury.
SUPPORT AND CLAMP WORK

Table of Contents
INTRODUCTION............................................................................................................................... 4
Identification ............................................................................................................................... 4
Glossary of Terms ...................................................................................................................... 5
Machine Data Sheet ................................................................................................................... 6
SECTION 1: SAFETY....................................................................................................................... 8
Additional Safety for Scroll Saws ............................................................................................... 9
SECTION 2: POWER SUPPLY ...................................................................................................... 10
SECTION 3: SETUP ....................................................................................................................... 11
Inventory ................................................................................................................................... 11
Needed for Setup ..................................................................................................................... 11
Assembly .................................................................................................................................. 12
SECTION 4: OPERATIONS ........................................................................................................... 17
SECTION 5: MAINTENANCE......................................................................................................... 20
SECTION 6: SERVICE ................................................................................................................... 21
Troubleshooting ........................................................................................................................ 21
SECTION 7: WIRING...................................................................................................................... 22
Wiring Safety Instructions ........................................................................................................ 22
Wiring Diagram ........................................................................................................................ 23
SECTION 8: PARTS....................................................................................................................... 24
Main .......................................................................................................................................... 24
Stand ........................................................................................................................................ 26
Labels & Cosmetics ................................................................................................................. 27

Blade guard foot
Sawdust blower
Motor
ON/OFF switch
Table lock knob
Table top bevel scale
Worktable
LED work light ON/OFF switch
Blade storage (under table)
Mounting holeTable insert
Variable-speed control knob
Blade guard foot lock knob
Stand
Blade tension lever
Blade holder
LED work light
5 in. plain-end
blade
Blade holder
lock knob
Foot pad
Front
Expanded View
Rear
-4- Model G0938 (Mfd. Since 02/21)
Identification
INTRODUCTION

SCROLL SAW TERMS
BEVEL SCALE – Represents the degree of table
angle from 0° to 45° when the table is tilted for
bevel cutting.
BLADE GUARD FOOT – Guards the blade and
keeps your workpiece from rising. Helps protect
ngers from blade contact.
BLADE GUARD FOOT LOCK KNOB – Allows
you to raise or lower the foot and lock it at the
desired height.
BLADE HOLDERS – Retain and position the
blades.
BLADE STORAGE – Provides convenient easy
access to extra blades or wrenches.
QUICK RELEASE TENSION LEVER – Quickly
loosens and tightens the blade tension. The
tension lever quickly sets and resets the blade
tension when performing interior cutting
operations or changing blades.
SAWDUST BLOWER – Keeps sawdust from
covering the line of sight for more accurate cuts.
The best results occur when the blower tube is
directed toward the blade and workpiece.
SAWDUST COLLECTION PORT – Allows
vacuum hose or attachments to be used to
remove the sawdust from under the table and
base.
TABLE LOCK KNOB – Securely locks the table
at the angle desired for bevel cutting.
VARIABLE-SPEED ON/OFF CONTROL KNOB
Variable switch dial allows greater versatility
when cutting a variety of materials. Adjust the
speed between 500 to 1500 strokes per minute
(SPM) by turning the control knob clockwise or
counter clockwise.
WOODWORKING TERMS
BLADE TOOTH SET – The total number of
blade teeth and the angle they are offset from
the blade line.
DEFLECTION – Movement of blade
perpendicular to the line of cut during cutting
operation. This may be caused by the blade
following the grain or the path of least
resistance.
FEED – Rate of moving material to be cut into
the blade.
KERF – The slot cut by the blade.
LEADING EDGE – The front edge of the
workpiece that is guided into the blade.
SAW BLADE PATH – Area or line of sight of the
workpiece moving in line toward the saw blade
edge.
SURFACE – Top of workpiece being cut.
TRAILING EDGE – The end of the workpiece
edge last cut by the saw blade.
WORKPIECE – Material on which the cutting
operation is being performed.
Kerf
Leading edge Saw blade path
Trailing edge
Workpiece
Surface
Model G0938 (Mfd. Since 02/21) -5-
Glossary of Terms

Page 1 of 2Model G0938
MODEL G0938
18" SCROLL SAW WITH STAND
Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]
Product Dimensions:
Weight ............................................................................................................................................................................. 46 lbs.
Width (side-to-side) x Depth (front-to-back) x Height .......................................................................................35 x 24 x 45 in.
Footprint (Length x Width) .........................................................................................................................................35 x 24 in.
Shipping Dimensions:
Type ........................................................................................................................................................................ Wood Crate
Content .......................................................................................................................................................................... Machine
Weight .............................................................................................................................................................................. 53 lbs.
Length x Width x Height .....................................................................................................................................33 x 18 x 18 in.
Must Ship Upright .................................................................................................................................................................Yes
Electrical:
Power Requirement ........................................................................................................................ 120V, Single-Phase, 60 Hz
Full-Load Current Rating ..................................................................................................................................................... 1.6A
Minimum Circuit Size ........................................................................................................................................................... 15A
Connection Type ..................................................................................................................................................... Cord & Plug
Power Cord Included ............................................................................................................................................................Yes
Power Cord Length ............................................................................................................................................................72 in.
Power Cord Gauge ....................................................................................................................................................... 18 AWG
Plug Included ........................................................................................................................................................................Yes
Included Plug Type ..............................................................................................................................................................5-15
Switch Type ................................................................................................................. Toggle ON/OFF w/Variable-Speed Dial
Motor:
Main
Horsepower ............................................................................................................................................................1/9 HP
Phase .......................................................................................................................................................... Single-Phase
Amps ......................................................................................................................................................................... 1.6A
Speed ................................................................................................................................................... 1400 - 1500 RPM
Type ........................................................................................................................................................... Universal (DC)
Power Transfer ........................................................................................................................................................ Direct
Bearings ......................................................................................................................Sealed & Permanently Lubricated
-6- Model G0938 (Mfd. Since 02/21)

Page 2 of 2Model G0938
Main Specifications:
Capacities
Depth of Throat ........................................................................................................................................................18 in.
Maximum Cutting Height ......................................................................................................................................2-1/4 in.
Maximum Cutting Height at 45 Degrees ..............................................................................................................1-1/8 in.
Maximum Cutting Height at 15 Degrees ..............................................................................................................2-1/4 in.
Maximum Cutting Depth ...........................................................................................................................................18 in.
Blade & Movement
Blade Type ......................................................................................................................................Pin-End or Plain-End
Blade Length ..............................................................................................................................................................5 in.
Blade Width Range ...............................................................................................................................................3/32 in.
Blade Stroke ............................................................................................................................................................3/4 in.
Blade Strokes Per Minute (SPM) ........................................................................................................... 450 - 1500 SPM
Table Information
Table Length ............................................................................................................................................................20 in.
Table Width ........................................................................................................................................................12-5/8 in.
Table Thickness ....................................................................................................................................................5/32 in.
Table Tilt .........................................................................................................................................Left 45, Right 15 deg.
Table Tilt Adjustment Type ...................................................................................................................................Manual
Construction
Table ...................................................................................................................................................Die-Cast Aluminum
Body ...................................................................................................................................................Die-Cast Aluminum
Stand .........................................................................................................................................................................Steel
Lamp ...........................................................................................................................................................................LED
Blade Guard ........................................................................................................................................................... Plastic
Paint Type/Finish. .....................................................................................................................................Powder Coated
Other Information
Number of Dust Ports ......................................................................................................................................................1
Dust Port Size ......................................................................................................................................................1-1/4 in.
Other Specifications:
Country of Origin ............................................................................................................................................................... China
Warranty ........................................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ...................................................................................................................... 30 Minutes
Serial Number Location ................................................................................................................................................ ID Label
ISO 9001 Factory ..................................................................................................................................................................Yes
Features:
Tool-Less Blade Holder Accepts Pin-End & Plain-End Blades
Variable Blade Speed
Machine Stand
Flexible Sawdust Blower & LED Worklight
Hold-Down Fork
Dust Port 1-1/4"
Accessories:
Pin-End Blade 5"
Hex Wrench 3mm
Model G0938 (Mfd. Since 02/21) -7-

GENERAL SAFETY INSTRUCTIONS
BEFORE USING THIS POWER TOOL
Safety is a combination of common sense, staying
alert, and knowing how to use your power tool.
●To avoid mistakes that could cause serious
injury, do not plug the tool in until you have
read and understood the following.
●Read all instructions before operating
product. Failure to follow all instructions
listed below may result in electric shock, fire,
and/or serious injury.
1. READ and become familiar with the
entire Instruction Manual. LEARN the
tool’s application, limitations, and possible
hazards.
2. KEEP GUARDS IN PLACE and in working order.
3.
REMOVE ADJUSTING KEYS AND WRENCHES.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool
before turning ON.
4. KEEP WORK AREA CLEAN. Cluttered areas
and benches invite accidents.
5. DO NOT USE IN DANGEROUS
ENVIRONMENTS. Do not use power tools in
damp locations, or expose them to rain or snow.
Keep work area well lit.
6. KEEP CHILDREN AWAY. All visitors and
bystanders should be kept a safe distance from
work area.
7. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches or by removing starter
keys.
8. DO NOT FORCE THE TOOL. It will do the job
better and safer at the rate for which it was
designed.
9. USE THE RIGHT TOOL. Do not force the tool or
an attachment to do a job for which it was not
designed.
10. USE PROPER EXTENSION CORDS. Make sure
your extension cord is in good condition. When
using an extension cord, be sure to use one
heavy enough to carry the current your product
will draw. An undersized cord will result in a drop
in line voltage and in loss of power which will
cause the tool to overheat. The table on Page 10
shows the correct size to use depending on cord
length and nameplate ampere rating. If in doubt,
use the next heavier gauge. The smaller the
gauge number, the heavier the cord.
11. WEAR PROPER APPAREL. Do not wear loose
clothing, gloves, neckties, rings, bracelets or
other jewelry which may get caught in moving
parts. Nonslip footwear is recommended. Wear
protective hair covering to contain long hair.
12. ALWAYS WEAR EYE PROTECTION. Any
power tool can throw foreign objects into the eyes
and could cause permanent eye damage.
ALWAYS wear safety goggles (not glasses) that
comply with ANSI Safety standard Z87.1.
Everyday eyeglasses have only impact–resistant
lenses. They ARE NOT safety glasses. NOTE:
Glasses or goggles not in compliance with ANSI
Z87.1 could seriously injure you when they break.
13.
WEAR A FACE MASK OR DUST
MASK. Sawing operation produces dust.
14. SECURE WORK. Use clamps or
a vise to hold work when practical. It is
safer than using your hand and it frees
both hands to operate the tool.
15. DISCONNECT TOOLS FROM POWER
SOURCE before servicing, and when changing
accessories such as blades, bits and cutters.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in the OFF
position before plugging the tool in.
17. USE RECOMMENDED ACCESSORIES.
Consult this Instruction Manual for
recommended accessories. The use of
improper accessories may cause risk of injury to
yourself or others.
18. NEVER STAND ON THE TOOL. Serious injury
could occur if the tool is tipped or if the cutting
tool is unintentionally contacted.
19. CHECK FOR DAMAGED PARTS. Before
further use of the tool, a guard or other part
that is damaged should be carefully checked
to determine that it will operate properly and
perform its intended function – check for
alignment of moving parts, binding of moving
parts, breakage of parts, mounting and any
other conditions that may affect its operation. A
guard or other part that is damaged should be
properly repaired or replaced.
20. NEVER LEAVE THE TOOL RUNNING
UNATTENDED. TURN THE POWER “OFF”.
Do not walk away from a running tool until the
blade comes to a complete stop and the tool is
unplugged from the power source.
21. DO NOT OVERREACH. Keep proper footing
and balance at all times.
22. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubricating
and changing accessories.
23. DO NOT use power tool in presence of
ammable liquids or gases.
24. DO NOT operate the tool if you are under the
inuence of any drugs, alcohol or medicationn
that could affect your ability to use the tool
properly.
25. Dust generated from certain materials can be
hazardous to your health. Always operate saw
in well-ventilated area and provide for proper
dust removal.
26.
People with electronic devices, such as
pacemakers, should consult their physician(s)
before using this product. Operation of electrical
equipment in close proximity to a heart
pacemaker could cause interference or failure of
the pacemaker.
27. WEAR HEARING PROTECTION to
reduce the risk of induced hearing
loss.
WARNING
!
WARNING
!
-8- Model G0938 (Mfd. Since 02/21)
SECTION 1: SAFETY

1. READ AND UNDERSTAND all safety
instructions and operating procedures
throughout the manual. Retain this manual
as it contains important information regarding
safe operation of this tool.
2. DO NOT OPERATE the Scroll Saw until
it is completely assembled and installed
according to the instructions.
3. SHOULD any part of Scroll Saw be missing,
damaged, or fail in any way, or any electrical
component fail to perform properly, shut
off the switch and remove the plug from
the power supply outlet. Replace missing,
damaged, or failed parts before resuming
operation.
4. IF YOU ARE NOT thoroughly familiar with the
operation of a Scroll Saw, obtain advice from
your supervisor, instructor or other qualied
person.
5. SERIOUS INJURY could occur if the tool tips
over or you accidentally hit the cutting tool.
Do not store anything above or near the tool.
6. AVOID INJURY from unexpected saw
movement. Place the saw on a rm level
surface where the saw does not rock and
bolt or clamp the saw to its support.
7. YOUR SCROLL SAW MUST BE SECURELY
FASTENED to a stand or workbench. If there
is any tendency for the stand or workbench
to move during operation, the stand or
workbench MUST be fastened to the oor.
8. THIS SCROLL SAW is intended for indoor
use only.
9. TENSION BLADE PROPERLY before
starting the saw. Recheck and adjust tension
as needed.
10. BLADE TEETH MUST POINT downward
toward the table.
11. TABLE MUST BE CLEARED of all debris
before operating saw. Do not perform lay out,
set up or assemble work on the table when
the saw is in operation.
12. TO PREVENT INJURIES, avoid awkward
hand or nger positions, where a sudden slip
could cause a hand to move into the blade
when operating the saw.
13. HOLD WORKPIECE FIRMLY against the
table top.
14. NEVER CUT MATERIAL that is too small to
be held safely.
15. DO NOT USE dull or bent blades.
16. TURN THE SAW OFF AND UNPLUG THE
CORD if the blade binds in the saw kerf while
being backed out of the workpiece, usually
caused by sawdust clogging the kerf. If this
happens, turn off the scroll saw and unplug
the power cord. Wedge open the kerf and
back the blade out of the workpiece.
17. DO NOT feed the material too fast while
cutting. Only feed the workpiece at the rate
the saw will cut.
18. TURN THE POWER OFF, make sure the
scroll saw comes to a complete stop before
installing or removing an accessory, and
before leaving the work area.
19. DO NOT START the saw with workpiece
pressing against the blade. Slowly feed the
workpiece into the moving blade.
20. WHEN CUTTING a large workpiece, MAKE
SURE the material is supported at table
height.
21. EXERCISE CAUTION when cutting
workpieces that are round or irregularly
shaped, workpieces can pinch the blade.
22. ALWAYS release blade tension before
loosening the blade holder screw.
23. MAKE CERTAIN table tilting lock is tightened
before starting the machine.
24. NEVER REACH under the scroll saw table
when motor is running.
25. CHECK FOR DAMAGED PARTS before
each use. Check for alignment of moving
parts, binding of moving parts, breakage of
parts, mounting or any other conditions that
may affect operation. Parts that are damaged
should be properly repaired or replaced
before using the tool.
26. THINK SAFETY.
Model G0938 (Mfd. Since 02/21) -9-
Additional Safety for Scroll Saws

GROUNDING INSTRUCTIONS
This tool must be grounded while in use to
protect the operator from electrical shock.
IN THE EVENT OF A MALFUNCTION OR
BREAKDOWN, grounding provides a path of
least resistance for electric currents and reduces
the risk of electric shock. This tool is equipped
with an electrical cord that has an equipment-
grounding conductor and a grounding plug. The
plug must be plugged into a matching receptacle
that is properly installed and grounded in
accordance with all local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED.
If it will not fit the receptacle, have the proper
receptacle installed by a qualified electrician.
IMPROPER CONNECTION of the equipment
grounding conductor can result in risk of electric
shock. The conductor with the green insulation
(with or without yellow stripes) is the equipment
grounding conductor. If repair or replacement of
the electrical cord or plug is necessary, do not
connect the equipment grounding conductor to a
live terminal.
CHECK with a qualified electrician or service
person if you do not completely understand the
grounding instructions, or if you are not certain
the tool is properly grounded.
USE only 3-wire extension cords that have
three-pronged grounding plugs with three-
pole receptacles that accept the tool’s plug.
Repair or replace damaged or worn cords
immediately.
Use a separate electrical circuit for your tool. This
circuit must not be less than 18AWG and should
be protected with a 1.6 Amp time lag fuse. Before
connecting the motor to the power line, make
sure the switch is in the OFF position and the
electric current is rated the same as the current
stamped on the motor nameplate. Running at a
lower voltage will damage the motor.
GUIDELINES FOR EXTENSION CORDS
USE THE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition.
Use an extension cord heavy enough to carry
the current your product will draw. An undersized
cord will cause a drop in line voltage resulting in
loss of power, overheating and burning the
motor. The table below shows the correct size to
use depending on cord length and nameplate
ampere rating. If in doubt, use the next heavier
gauge. The smaller the gauge number, the
heavier the cord.
Make sure your extension cord is properly wired
and in good condition. Always replace a
damaged extension cord or have it repaired by a
qualified technician before using it. Protect your
extension cords from sharp objects, excessive
heat and damp or wet areas.
This tool is for indoor use only. Do not
expose to rain or use in damp locations.
WARNING
!
WARNING
!
MINIMUM GAUGE FOR EXTENSION CORDS (AWG)
(When using 120 volts only)
Ampere Rating Total Length of Cord
More Than Not More Than 25 50 100 150 ft.
(7.62 15.24 30.48 45.72 m)
AWG- American Wire Gauge
0 6 18 16 16 14
6 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12 Not Recommended
This tool is intended for use on a circuit that has
a a receptacle like the one illustrated in Fig. 1.
Fig. 1 shows a three-pronged electrical plug and
receptacle that has a grounding conductor. If a
properly grounded receptacle is not available,
an adapter (Fig. 2) can be used to temporarily
connect this plug to a two-contact grounded
receptacle. The adapter (Fig. 2) has a rigid lug
extending from it that MUST be connected to
a permanent earth ground, such as a properly
grounded receptacle box.
In all cases, make certain the receptacle is
properly grounded. If you are not sure, have a
qualied electrician check the receptacle.
Fig. 1
Fig. 2
Three-Pronged Plug
Grounding Prong
Properly Grounded
Three-Pronged Receptacle
Grounding Lug
Make sure this is
connected to a
known ground.
Two-Pronged
Receptacle
Adapter
!WARNING
To avoid electrical hazards, fire hazards,
or damage to the tool, use proper circuit
protection. Use a separate electrical circuit
for your tool. Your tool is wired at the factory
for 120 V operation. Connect to a 120 V,
15Amp circuit and use a 1.6 Amp time delay
fuse or circuit breaker. To avoid shock or fire,
if power cord is worn, cut, or damaged in any
way, have it replaced immediately.
!CAUTION
-10- Model G0938 (Mfd. Since 02/21)
SECTION 2: POWER SUPPLY

Supplied Not Supplied
Slotted screwdriver
#2 Phillips screwdriver
Adjustable wrench
3 mm hex key
13 mm wrench
UNPACKING AND CHECKING CONTENTS
Carefully unpack the scroll saw and all its parts,
and compare against the list below and the
illustration. With the help of an assistant, place
the saw on a secure surface and examine it
carefully for any missing components.
●
●
●
To avoid injury from unexpected starting
or electrical shock, do not plug the
power cord into a source of power during
unpacking and assembly. The cord must
remain unplugged whenever you are
adjusting / assembling the scroll saw.
The scroll saw is heavy and should
be lifted with care. If needed, get the
assistance of someone to lift and move
the scroll saw.
If any part is missing or damaged, do not
attempt to assemble the scroll saw, or
plug in the power cord until the missing or
damaged part is correctly replaced.
TABLE OF LOOSE PARTS
ITEM DESCRIPTION QUANTITY
1A. Scroll saw assembly
B. Blade bag
5 in. pin-end blade 1
3 mm hex key 1
STAND
2
2
1
1
1
1
C. Side bracket - upper support
D. Side bracket - lower support
E. Rear bracket - upper support
Rear bracket - lower support
F. Front bracket - upper support
Front bracket - lower support
G. Stand hardware bag
Cushion 4
24
20
4
4
Flange nut
Carriage bolt
Hex bolt
Flat washer
Sleeve 2
2H. Stand leg (front)
I. Stand leg (rear) 2
A B
C D
E F
H
GI
!WARNING
Model G0938 (Mfd. Since 02/21) -11-
SECTION 3: SETUP
Inventory Needed for Setup

●The stand is designed only for use with a
scroll saw.
●Do not climb, sit or stand on the stand
assembly.
●Do not use the stand on uneven or
unstable surface.
●To avoid injury, do not connect this
scroll saw to the power source until it
is completely assembled and adjusted
and you have read and understood this
instruction manual.
MOUNTING THE SCROLL SAW (FIG. B)
1. To mount your scroll saw to the stand, position
the assembled stand on a firm, level surface.
2. Line up the four holes (15) on the scroll saw base
with the holes in the stand leg, place the scroll
saw on the stand as shown below.
3. Secure the saw to the two mounting holes in the
front of the stand using two hex bolts (9), two flat
washers (10), two sleeves (11), and two nuts (12)
provided.
4. Secure the saw to the two mounting holes in the
rear of the stand using the two hex bolts (9), two
flat washers (10) and two nuts (12) provided.
NOTE: No sleeves (11) are used for rear two
mounting holes.
5. Tighten all four nuts using two 13 mm or
adjustable wrenches.
NOTE: Do not over tighten nuts, it may damage
the saw base.
Estimated Assembly Time: 25 - 40 Minutes.
INSTALLING THE STAND (FIG. A)
1. Unpack all parts and group by type and size.
Refer to the table of loose parts list on Page 11
for correct quantities.
2.
Bag "F" & "H" - Attach one leg of front bracket
- upper support (1) to top of leg, marked “F” (2)
using one bolt (3) and nut (4). The stand leg is
placed on the outside of the brackets.
NOTE:
●
●
The left side of the bracket has only one hole
and the right side has two holes.
Only hand tighten at this point. Do not tighten
bolts with a wrench until stand is properly
aligned (see Step 8 before tightening).
The front and rear stand legs are different in
angles and cannot be mixed. The two front
stand legs are marked with an “F” and the two
rear stand legs are marked with an “R”.
3.
Attach other end of front bracket - upper support
(1) to top of other front leg (2) using two bolts (3)
and nuts (4).
4. Attach the front bracket - lower support (5) to
center of the two legs using bolt (3) and nut (4).
This completes the front frame section.
5. Bag "E" & "I" - Assemble rear frame section in
exactly the same manner using the shorter rear
brackets (13 & 14).
6.
Bag "C" & "D" - Join the front and rear frame
sections using two brackets-upper supports (6)
and two lower supports (7) with bolts and nuts.
7. Bag "G" - Place the four foot pads (8) into the
bottom of each leg, lightly use a rubber mallet if
needed.
NOTE: The foot pads for the front stand legs and
the rear stand legs are different and cannot be
mixed. The two larger foot pads are marked (F)
and must be placed on the front stand legs. The
two smaller foot pads are marked (R) and must
be placed on the rear stand legs.
8. Place the stand on level surface, adjust all legs
to contact and at similar angles to the floor.
Tighten all bolts.
NOTE: To avoid rocking, all bolts must be
tightened securely using a 13 mm or adjustable
wrench.
Front Side of
Frame Assembly
9
10
1
5
2(F)
7
6
4
8(F)
3
12 11
14
13
2(R)
8(R)
WARNING
!
Fig. A
-12- Model G0938 (Mfd. Since 02/21)
Assembly

9
10
11
15
12
Front
15
9
10
12
Fig. B
MOUNTING SCROLL SAW TO WORK
SURFACE (FIG. C)
1. If mounting the scroll saw to a workbench
instead of the provided stand, a solid wood
bench is preferred over a plywood board to
reduce noise and vibration.
2. The hardware to mount this saw is NOT
supplied with the saw. The hardware as shown
in Fig. C should be used:
Fig. C
1. Hex bolts; length as required
2. Flat washers
3. Foam pad or carpet (optional)
4. Lock washers
5. Hex nuts
6. Jam nuts
BLADE STORAGE (FIG. D)
Blade storage is located on the right side of
the scroll saw body. Pull out the blade storage
drawer (1) to open. The compartment can
conveniently store your hex key and both
pin-end and plain-end blades.
Fig. D
SAWDUST COLLECTION PORT (FIG. E)
This scroll saw will accept a 1-1/4 in. diameter
hose or vacuum accessory (not provided) to be
connected to the port (1) on the right side of base.
Fig. E
1
2
3
5
6
2
4
1
1
BLADE REMOVAL AND INSTALLATION
PLAIN-END BLADE REMOVAL AND
INSTALLATION
This scroll saw accepts 5 in. (127 mm) length
plain-end or pin-end blades to cut a wide variety of
materials.
Plain-end type blades are recommended whenever
fine, accurate and intricate work is being performed
on 3/4 in. (19 mm) or thinner material. It will take
slightly longer to install the blade and adjust blade
tension, but you will also be able to use finer blades
for cutting a thinner kerf.
To avoid injury from accidental starting,
always turn the switch OFF (O) and remove
power cord plug from power source before
removing or replacing the blade.
Plain-end blade removal (Fig. F, G, H)
1. Remove the table insert (1) by pushing it up
from under the worktable.
NOTE: Be careful not to make contact with
the blade.
WARNING
!
Model G0938 (Mfd. Since 02/21) -13-

2. To remove the blade, loosen the blade tension
by lifting the blade tension lever (2). If needed,
turn the blade tension lever counterclockwise
to reduce the tension further.
Fig. F
3. Loosen the upper blade holder (3) by
turning the blade holder lock knob (4)
counterclockwise. (Fig. F, G)
NOTE: The hex set screw (5) on the right
side is used for ne adjustments and is only
adjusted if the blade is not perpendicular to
the table.
Fig. G
2
4
5
1
3
Blade tension lever
Release
Tighten
Plain-end blade installation (Fig. H, I)
In order to avoid uncontrollable lifting of
the workpiece, the teeth of the blade should
ALWAYS point downward.
NOTE: The worktable should still be at 45
degrees left and the table insert removed from
the worktable.
1. Insert the new blade (9) with teeth pointing
down into the lower blade holder slot (7), then
tighten lower blade holder lock knob (6). (Fig. I)
Fig. I
4. Tilt the worktable to 45° left and tighten the
table lock knob (8-Fig. H). Loosen the lower
blade holder lock knob (6-Fig. G) on the right
side of the lower blade holder (7-Fig. G) under
the table by turning it counterclockwise.
5. Push down the upper arm (10), and remove
the blade (9) from the upper and lower blade
holders by pulling forward. (Fig. G, H)
Fig. H
2. Tilt the table back to the 0° bevel setting and
lock the table lock knob (8). ( Fig. H)
3.
Insert the other end of the blade into the upper
blade holder slot (3), then tighten the upper
blade holder lock knob (4). (Fig. I)
NOTE:
●Apply slight downward pressure against
the upper arm (10) when installing the
blade into the upper blade holder. (Fig. I)
●If required, clamp plain-end blades more
tightly by using a 3 mm hex key through
the hex set screw (5). (Fig. I)
4. Tighten the blade tension by pressing down
the blade tension lever (2). If tension is
too tight, turn the blade tension lever (2)
counterclockwise. If tension is too loose, turn
the blade tension lever clockwise. (Fig. I)
5. Replace the table insert, making sure it is not
above the worktable surface.
Overtightening blade will cause blade breakage.
NOTE: The blade tension lever must always be
down to make tension adjustments. Release the
blade tension lever only during blade changing
operations. If the blade is tightened too tight, the
lever will be difcult to lower and could result in
damage to the blade holder or arm assembly. (Fig. I)
CAUTION
6
3
2
10 4
5
7
6
3
2
10 4
5
7
9
CAUTION
8
9
-14- Model G0938 (Mfd. Since 02/21)

PIN-END BLADE REMOVAL AND INSTALLATION
Pin-end type blades are often thicker than plain-
end blades and offer more stability and faster
assembly. These blades are used whenever
faster cutting on a variety of materials and 3/4 in.
(19 mm) thickness or greater are required. Use
whenever less precision or thicker kerf cutting is
acceptable.
NOTE: When installing pin-end blades, the hex
set screws located on the upper and lower blade
holders should not be over or under tightened.
The slot must be slightly wider than the thickness
of the blade. After the blade is installed, the blade
tension mechanism will keep the pin-end in place.
Pin-end blade removal (Fig. F, H, J, K)
1. Remove the table insert (1-Fig. F) by pushing
it up from under the worktable.
NOTE: Be careful not to make contact with
the blade.
2. To remove the blade, loosen the blade tension
by lifting the blade tension lever (2).
Fig. K
In order to avoid uncontrollable lifting of the
workpiece, the teeth of blade should always
point downward.
1. To install a new 5 in. pin-end blade, first insert
the blade into the lower blade holder (7),
making sure the pins are properly located in
the slots (see Fig. L-2). Then place the blade
into the slot in upper blade holder (3).
2. Tighten the upper (4) and lower (6) blade
holder lock knob.
3. To tension the blade (9), lower the blade
tension lever (2). Check the tension on the
blade. If tension is too tight, turn the blade
tension lever (2) counterclockwise. If tension
is too loose, turn the blade tension lever
clockwise.
NOTE: If the blade is over tightened, the lever
will be difficult to lower and could result in
damage to the blade holder or arm assembly.
Fig. L
4. Tilt the table back to the 0° bevel setting and
lock the table lock knob (8). (Fig. H)
5. Replace the table insert, making sure it is not
above the worktable surface.
Fig. J
3. Loosen the upper blade holder (3) by
turning the blade holder lock knob (4)
counterclockwise. (Fig. K)
4. Tilt the table to 45° left and tighten the table
lock knob (8-Fig. H). Loosen the lower blade
holder lock knob (6) on the right side of the
lower blade holder (7) under the table by
turning it counterclockwise.
5. Remove the blade (9) from the upper (3)
and lower (7) blade holder by pulling down
the arm, then pulling forward to release the
blade (9). (Fig. K)
NOTE: Apply slight downward pressure on
the upper arm when removing blade from
upper blade holder.
2
Blade tension lever
Release
Tighten
6
3
2
4
7
Pin-end blade installation (Fig. L)
NOTE: Do not over tighten the blade holder lock
knobs when using pin-end blades.
9
WARNING
!
3
6
9
2
7
4
Fig. L-2
pins
!WARNING
To prevent personal injury, always turn the
saw OFF and disconnect the plug from the
power outlet before changing blades or
making adjustments.
Model G0938 (Mfd. Since 02/21) -15-

1
2
3
This scroll saw accepts 5 in. (127
mm) length
blades with a wide variety of blade thickness
and widths. The type of material and cutting
operations (size of radius or curve) will determine
the number of teeth per inch. As a rule, always
select the narrowest blades for intricate curve
cutting and the widest blades for straight and
large curve cutting operations.
The following table represents suggestions for
various materials. When purchasing blades, refer
to the back of the package for the best use of
blades and speeds on various materials.
Use this table as an example, but practice and
your own personal preference will determine the
best selection method.
Fig. O
TEETH/
INCH TPI
BLADE
WIDTH
INCH
BLADE
THICKNESS
INCH
BLADE/
SPM MATERIAL CUT
9.5-15 0.110
(2.8 mm)
0.018
(0.46 mm) 400-1200
Medium turns on 1/4
in. (6.35 mm) to 1-3/4
in. (44.45 mm) wood,
soft metal, hardwood
15-28 .055-.110
(1.4-2.8 mm)
.010-.018
(0.25-0.46 mm) 800-1800
Small turns on 1/8 in.
(3.18 mm) to 1-1/2 in.
(38.1 mm) wood, soft
metal, hardwood
30-48 .024-.041
(0.6-1.0 mm)
.012-.019
(0.3-0.48 mm) Varies
Non-ferrous
metals/hardwoods
using very slow
speeds
NOTE: When using blades, sometimes speeds
must change to compensate for smaller curves,
radii or smaller diameters. Thinner blades will
have more possibilities for blade deflection when
cutting angles which are not perpendicular to the
table. Read RECOMMENDATION FOR
CUTTING for more suggestions.
NOTE: The blade must be installed with the teeth
pointing downward to prevent the workpiece from
being pulled upward by the saw blade action.
9.5-15 15-28 30-48
1
BLADE GUARD FOOT ADJUSTMENT (FIG. M)
NOTE: User must keep constant downward
pressure on workpiece when cutting. The blade
guard foot is not designed to hold down the
workpiece, but is rather to help prevent the
workpiece from lifting up excessively.
When cutting at angles, the blade guard
foot (1) should be adjusted so it is parallel to the
table and rests at above the workpiece.
1. To adjust, loosen the blade guard
screw (2) with the 3 mm hex key, adjust the
blade guard foot (1) parallel to table, and
tighten the screw (2).
2. Loosen the blade guard foot lock knob (3) to
raise or lower the foot until it rests slightly
above the workpiece. Tighten blade guard
foot lock knob (3).
Fig. M
SAWDUST BLOWER (FIG. N)
The sawdust blower (1) should be positioned to
point to the blade and workpiece to blow sawdust
out of the line-of-sight when cutting. It is not
designed to blow all of the sawdust off the table.
Fig. N
BLADE SELECTION (FIG. O)
!WARNING
To avoid injury from accidental starting,
always turn the switch OFF and unplug the
scroll saw before moving, replacing the blade,
or making adjustments.
-16 - Model G0938 (Mfd. Since 02/21)

RECOMMENDATIONS FOR CUTTING
1. When feeding the workpiece into the
blade, do not force the leading edge of the
workpiece into the blade because it will
deflect the blade, reduce the accuracy of
cutting, and possibly break the blade. Allow
the saw to cut material by guiding the
workpiece into the blade as it cuts.
2. The blade teeth cut material ONLY on the
down stroke.
3. You must guide the wood into the blade
slowly because the teeth of the blade are very
small and they can only remove wood when
they are on the down stroke.
4. There is a learning curve for each person
who wants to use this saw. During that period
of time it is expected that some blades will
break until you learn how to use the saw and
receive the greatest benefit from the blades.
5. Best results are achieved when cutting wood
less than one inch (25.4 mm) thick.
6. When cutting wood thicker than one inch
(25.4 mm), the user must guide the wood
very slowly into the blade and take extra care
not to bend or twist the blade while cutting in
order to maximize blade life.
7. When teeth of scroll saw blade wear out, you
must replace the blade. Check the blade
frequently for best cutting results. Scroll saw
blades generally stay sharp for 1/2 to 2 hours
of cutting.
8.
9.
10.
11.
To get accurate cuts, be prepared to
compensate for the blade’s tendency to
follow the wood grain as you are cutting.
This scroll saw is intended to cut wood or
wood products.
When choosing a blade to use with your
scroll saw, consider very fine, narrow blades
to scroll cut in thin wood in 1/4 in. (6.4 mm)
thick or less. Use wider blades for thicker
materials but this will reduce the ability to cut
tight curves.
This saw uses 5 in. (127 mm) long pin-end or
plain-end type blades.
12. Blades wear faster when cutting plywood or
particle board which is very abrasive. Angle
cutting in hardwoods reduces blade tooth set
faster due to the blade deflection.
VARIABLE SPEED CONTROL AND ON/OFF
SWITCH
ON/OFF SWITCH (FIG. P)
1. To turn power ON, press ON/OFF switch (2)
to ON position.
2. To turn power OFF, press ON/OFF switch (2)
to OFF position.
VARIABLE SPEED CONTROL KNOB (FIG. P)
The variable speed control allows greater versatility
to cut a variety of materials such as wood, plastics,
non-ferrous metals, etc. Depending on the hardness
and thickness of material, the speed should be
reduced to allow the blade teeth to remove cut
material from the kerf.
1. Your saw is equipped with a variable-speed
control knob (1). The blade stroke rate may
be adjusted by simply rotating the variable-
speed control knob (1).
2. Turn the speed control knob clockwise to
increase up to 1,500 strokes per minute
(SPM). Turn the speed control knob
counterclockwise to reduce down to 500
strokes per minute (SPM).
WORK LIGHT (FIG. P)
1. To turn work light ON, press the rocker
switch (3) to ON position.
2. To turn work light OFF, press the rocker
switch (3) to OFF position.
Fig. P
3
2
1
!CAUTION
For your own safety, always push the switch
OFF when the scroll saw is not in use. Also, in
the case of power failure (all of your lights go
out) push the knob OFF. Remove the plug
from the power source outlet to avoid
accidental starting.
Model G0938 (Mfd. Since 02/21) -17-
SECTION 4: OPERATIONS

In order to avoid uncontrollable lifting of the
workpiece and to reduce blade breakage,
do not turn saw ON while the workpiece is
against the blade.
FREEHAND CUTTING (FIG. Q)
Do not force the leading edge of the
workpiece into the blade, it may deect
the blade, reduce accuracy of cutting, and
possibly break the blade.
8. When the cut is complete, move the trailing
pieces of the workpiece beyond the blade
guard foot. Turn the scroll saw OFF.
Fig. Q
ANGLE CUTTING (FIG. Q, R, S)
Left Bevel Cutting (maximum 45 degrees)
1. Lay out or secure design to workpiece (1).
2. Move the blade guard foot (2) to the highest
position by loosening the blade guard foot lock
knob (3) and re-tighten. (Fig. R)
3. Tilt the table (5) to the desired angle by
loosening the table lock knob (6) and moving
the table to the proper angle, using the degree
scale (7) and the pointer (8).
4. Tighten the table lock knob (6).
5. Loosen the blade guard screws (9-Fig. Q),
and tilt the blade guard to the same angle as
the table (5). Retighten the blade guard screw.
6. Position the workpiece on the left and right
side of the blade (10). Lower the blade guard
foot slightly above the surface of the
workpiece by loosening the blade guard foot
lock knob (3).
7. Follow Steps 4–8 under FREEHAND
CUTTING.
Fig. R
2
4
3
9
1
1
6
8
7
10
3
5
2
6. When turning the scroll saw ON, position the
workpiece against scrap wood prior to
touching the leading edge of the workpiece
against the blade.
NOTE: For your own safety, use the scrap
wood to perform the cutting especially for a
small workpiece.
7. Slowly feed the workpiece into the blade by
guiding and pressing the workpiece down
against the table.
Right Bevel Cutting (maximum 15 degrees)
1. Lay out or secure design to workpiece (1).
2.
3.
Move the blade guard foot (2) to the highest
position by loosening the blade guard foot lock
knob (3) and re-tighten. (Fig. R)
Tilt the table (5) to the right by loosening the
table lock knob (6), and lifting the anchor plate
(11 - Fig. S) to the rear of the saw. Tilt the table
to the right, it will stop at the angle of 15°.
4. Tighten the table lock knob (6).
5. Follow Steps 5–7 under Left Bevel Cutting.
1.
2.
3.
4.
5.
!
Lay out desired design, or secure design to
the workpiece (1).
Raise the blade guard foot (2) by loosening
the blade guard foot lock knob (3).
Position the workpiece against the blade and
place the blade guard foot slightly above the
top surface of the workpiece.
Secure the blade guard foot (2) by tightening
the blade guard foot lock knob (3).
Remove the workpiece from the blade before
turning the scroll saw ON. Set the desired
speed by turning the speed control knob (4)
clockwise or counterclockwise.
CAUTION
! CAUTION
!WARNING
To avoid injury, never put your hands
underneath the table while operating.
-18- Model G0938 (Mfd. Since 02/21)

Fig. S
RIP OR STRAIGHT LINE CUTTING (FIG. T)
Tools Needed (Not Included)
7. Position the workpiece against the straight
edge (4) prior to touching the leading edge of
the workpiece against the blade (3).
8. Slowly feed the workpiece into the blade,
guiding the workpiece against the straight
edge and press the workpiece down against
the table while cutting.
QUANTITY DESCRIPTION
2Small C-clamps
1Ruler or measuring tape
1 12-inch (304.8 mm) - straight scrap of
wood (Thickness to match workpiece)
1A piece of wood, metal, plastic etc. with a
straight edge
11
Do not force the leading edge of the
workpiece into the blade. The blade will
deect, reducing accuracy of cut and
may break.
9. When the cut is complete, move the trailing
edge of the workpiece beyond the blade
guard foot. Turn the scroll saw OFF.
NOTE: Use push stick when cutting a narrow
workpiece.
Fig. T
5
4
6
3
2
1
CAUTION
!
INTERIOR CUTTING (FIG. U)
1. Lay out the design on the workpiece (1). Drill a
1/4 in. (6.4 mm) hole in the workpiece.
2. Lift the blade tension lever (2) and remove the
blade (3). Refer to BLADE REMOVAL AND
INSTALLATION.
3. Place the workpiece on the table with the
workpiece hole (4) over the access hole in the
table (5).
4. Install the blade (3) through the hole in
the workpiece and press the blade tension
lever (2).
5. Follow Steps 3–8 under the section of
FREEHAND CUTTING.
6. When finish the cutting, turn the scroll saw
OFF, remove the blade from the blade holders
and remove the workpiece from the table.
1
4
2
3
5
Fig. U
1.
2.
3.
4.
5.
6.
!
Raise the blade guard foot (1) by loosening
the blade guard foot lock knob (2) on the left
side of the upper arm. Measure from the tip of
the blade (3) to the desired distance. Position
the straight edge (4) parallel to the blade at
that distance.
Clamp the straight edge (4) to the table (5).
Recheck your measurements, using the
workpiece to be cut, and make sure the scrap
wood (6) is secure.
Position the workpiece against the blade and
place the blade guard foot (1) slightly above
the top surface of the workpiece.
Secure the blade guard foot in place by
tightening the blade guard foot lock knob.
Remove the workpiece from the blade before
turning the scroll saw ON. Set the desired
speed by turning the speed control knob
clockwise or counterclockwise.
CAUTION
In order to avoid uncontrollable lifting of the
workpiece and reduce blade breakage, do not
turn saw ON while the workpiece is against
the blade.
Model G0938 (Mfd. Since 02/21) -19-

For your own safety, turn the switch OFF and
remove the plug from the power source outlet
before maintaining or lubricating your scroll
saw.
GENERAL MAINTENANCE
Frequently blow out dust and grit that
accumulates in the motor housing using
compressed air.
ALWAYS use safety glasses. Everyday
eyeglasses are NOT safety glasses. Also
use face or dust mask if cutting operation is
dusty. ALWAYS WEAR CERTIFIED SAFETY
EQUIPMENT:
●ANSI Z87.1 eye protection
(CAN/CSA Z94.3),
●ANSI S12.6 (S3.19) hearing protection,
●NIOSH/OSHA/MSHA respiratory protection.
An occasional coat of paste wax on the work
table will allow the wood being cut to glide
smoothly across the work surface.
To avoid shock or re hazard, if the power
lead is worn or cut in any way, replace it
immediately.
WARNING
!
WARNING
!
WARNING
!
LUBRICATION
Ball bearings in the scroll saw are packed with
grease at the factory and require no further
lubrication.
Use only mild soap and a damp cloth to clean
the tool. Never let any liquid get inside the tool;
never immerse any part of the tool into a liquid.
IMPORTANT: To assure product SAFETY
and RELIABILITY, repairs, maintenance and
adjustment (other than those listed in this
manual) should be performed by authorized
service centers or other qualified service
organizations, always using identical
replacement parts.
-20- Model G0938 (Mfd. Since 02/21)
SECTION 5: MAINTENANCE