Grizzly G0962A40 User manual

COPYRIGHT © AUGUST, 2022 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#KS22397 PRINTED IN TAIWAN V1.08.22
MODEL G0962A40
10" 2 HP OPEN-STAND
HYBRID TABLE SAW
40TH ANNIVERSARY EDITION
OWNER'S MANUAL
(For models manufactured since 07/22)
***Keep for Future Reference***

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Table of Contents
INTRODUCTION............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Glossary of Terms ......................................... 5
Machine Data Sheet ...................................... 6
SECTION 1: SAFETY....................................... 9
Safety Instructions for Machinery .................. 9
Additional Safety for Table Saws ................. 11
Preventing Kickback .................................... 12
Protecting Yourself From Kickback.............. 12
SECTION 2: POWER SUPPLY ...................... 13
Converting Voltage to 240V ......................... 15
SECTION 3: SETUP ....................................... 16
Needed for Setup ......................................... 16
Unpacking .................................................... 16
Inventory ...................................................... 17
Hardware Recognition Chart ....................... 18
Cleanup ........................................................ 19
Site Considerations ...................................... 20
Assembly ..................................................... 21
Dust Collection ............................................. 27
Test Run ...................................................... 28
Recommended Adjustments ........................ 28
SECTION 4: OPERATIONS ........................... 29
Operation Overview ..................................... 29
Disabling & Locking Switch.......................... 30
Workpiece Inspection................................... 30
Non-Through & Through Cuts ..................... 31
Blade Size Requirements ............................ 31
Blade Selection ............................................ 32
Blade Installation.......................................... 34
Blade Guard Assembly ................................ 35
Riving Knife .................................................. 38
Ripping ......................................................... 39
Crosscutting ................................................. 40
Miter Cuts..................................................... 40
Blade Tilt/Bevel Cuts ................................... 41
Dado Cutting ................................................ 41
Rabbet Cutting ............................................. 43
Resawing ..................................................... 45
SECTION 5: SHOP MADE SAFETY
ACCESSORIES .............................................. 50
Featherboards .............................................. 50
Push Sticks .................................................. 53
Push Blocks ................................................. 54
Narrow-Rip Auxiliary Fence & Push Block .. 55
Outfeed & Support Tables ........................... 57
Crosscut Sled............................................... 57
SECTION 6: AFTERMARKET
ACCESSORIES FROM GRIZZLY .................. 58
SECTION 7: MAINTENANCE......................... 61
Schedule ...................................................... 61
Cleaning & Protecting .................................. 61
Lubrication ................................................... 62
SECTION 8: SERVICE ................................... 63
Troubleshooting ........................................... 63
Blade Tilt Calibration .................................... 67
Miter Slot to Blade Parallelism ..................... 69
Spreader or Riving Knife Alignment ............ 71
Adjusting Fence ........................................... 73
Calibrating Fence to Blade .......................... 75
Fence Scale Calibration ............................... 76
Table/Dado Insert Adjustment ..................... 76
Calibrating Miter Gauge ............................... 77
Belt Tension & Replacement ....................... 78
SECTION 9: WIRING...................................... 79
Wiring Safety Instructions ............................ 79
Wiring Diagram ............................................ 80
Electrical Components ................................. 81
SECTION 10: PARTS..................................... 82
Main ............................................................. 82
Cabinet & Stand ........................................... 84
Fence & Rails .............................................. 85
Blade Guard ................................................. 86
Miter Gauge ................................................. 87
Labels & Cosmetics ..................................... 88
WARRANTY & RETURNS ............................. 89

We stand behind our machines! If you have ques-
tions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
and manufacture date
from the
machine ID label. This will help us help you faster.
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: [phone]
Email: [email protected]
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
Contact Info
We are proud to provide a high-quality owner’s
manual with your new machine!
We
made every effort to be exact with the
instruc-
tions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
sometimes the machine
you receive is
slightly different than shown in the manual
.
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
,
check our
website for an updated version. W
e post
current
manuals and
manual updates for free
on our web-
site at
www.grizzly.com.
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write
down the
manufacture date and
serial number
from the machine ID label (see below). This
information is required for us to provide proper
tech support, and it helps us determine if updated
documentation is available for your machine.
Manufacture Date
Serial Number
Manual Accuracy
No list of safety guidelines can be com-
plete. Every shop environment is different.
Always consider safety first, as it applies
to your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious personal injury, damage to equip-
ment, or poor work results.
Like all machinery there is potential danger
when operating this machine. Accidents
are frequently caused by lack of familiarity
or failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety pre-
cautions are overlooked or ignored, seri-
ous personal injury may occur.
-2- Model G0962A40 (Mfd. Since 07/22)
INTRODUCTION

For Your Own Safety Read Instruction
Manual Before Operating Saw
a) Wear eye protection.
b) Use saw-blade guard and spreader for
every operation for which it can be used,
including all through sawing.
c) Keep hands out of the line of saw blade.
d) Use a push-stick when required.
e) Pay particular attention to instructions
on reducing risk of kickback.
f) Do not perform any operation freehand.
g) Never reach around or over saw blade.
Model G0962A40 (Mfd. Since 07/22) -3-
Identification
Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.
Miter
Gauge
Blade
Guard Rear
Fence
Rail
Scale
Fence
Lock
Handle
Fence
Rail
Brace
Fence
Blade Height
Lock
Blade Height
Handwheel
Blade Tilt
Scale
Front Fence Rail
START/STOP
Switch
Left
Extension
Wing
Right
Extension
Wing
Mobile Base
Caster
Blade Tilt
Handwheel
Blade Tilt Lock

To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
Figure 3. Fence lock handle.
Figure 2. Blade adjustment handwheels and
locks.
Figure 1. Location of START/STOP switch.
-4- Model G0962A40 (Mfd. Since 07/22)
Controls &
Components
Refer to the following figures and descriptions to
become familiar with the basic controls and com-
ponents of this machine. Understanding these
items and how they work will help you understand
the rest of the manual and minimize your risk of
injury when operating this machine.
A. START/STOP Switch: Starts and stops
motor. Switch can be disabled for safety by
inserting disabling pin or padlock (not includ-
ed) through START button.
E. Fence Lock: Locks fence when pushed
down, and unlocks fence when pulled up.
B. Handwheel Locks: Lock blade height
and angle when tightened (one on each
handwheel).
C. Blade Tilt Handwheel: Adjusts angle of
blade tilt from 0°–45°.
D. Blade Height Handwheel: Adjusts blade
height from 0"–31⁄4".
D
A
C
B
E
B

Model G0962A40 (Mfd. Since 07/22) -5-
The following is a list of common definitions, terms and phrases used throughout this manual as they relate
to this table saw and woodworking in general. Become familiar with these terms for assembling, adjusting
or operating this machine. Your safety is VERY important to us at Grizzly!
Arbor: A metal shaft extending from the drive
mechanism that is the mounting location for the
saw blade.
Bevel Edge Cut: A cut made with the blade tilted
to an angle between 0˚ and 45˚ to cut a beveled
edge onto a workpiece. Refer to Page 41 for
more details.
Blade Guard Assembly: Metal or plastic safety
device that mounts over the saw blade. Its func-
tion is to prevent the operator from coming into
contact with the saw blade. Refer to Page 35
for more details.
Crosscut: Cutting operation in which the cross-
cut fence is used to cut across the shortest
width of the workpiece. Refer to Page 40 for
more details.
Dado Blade: Blade or set of blades that are used
to cut grooves and rabbets. Refer to Page 41
for more details. The saw and arbor are not
intended to safely use a larger dado blade.
Dado Cut: Cutting operation that uses a dado
blade to cut a flat bottomed groove into the face
of the workpiece. Refer to Page 41 for more
details.
Featherboard: Safety device used to keep the
workpiece against the rip fence and against
the table surface. Refer to Page 50 for more
details.
Kerf: The resulting cut or gap in the workpiece
after the saw blade passes through during a
cutting operation.
Kickback: An event in which the workpiece is
propelled back towards the operator at a high
rate of speed.
Non-Through Cut: A cut in which the blade does
not cut through the top of the workpiece. Refer
to Page 31 for more details.
Parallel: Being an equal distance apart at every
point along two given lines or planes (i.e. the
rip fence face is parallel to the face of the saw
blade).
Perpendicular: Lines or planes that intersect and
form right angles (i.e. the blade is perpendicular
to the table surface).
Push Stick: Safety device used to push the
workpiece through a cutting operation. Used
most often when rip cutting thin workpieces.
Refer to Page 53 for more details.
Rabbet: Cutting operation that creates an
L-shaped channel along the edge of the
workpiece. Refer to Page 43 for more details.
Rip Cut: Cutting operation in which the rip fence
is used to cut across the widest width of the
workpiece. Refer to Page 39 for more details.
Riving Knife: Metal plate located behind the
blade. It maintains the kerf opening in the wood
when performing a cutting operation. Refer to
Page 38 for more details.
Straightedge: A tool used to check the flatness,
parallelism, or consistency of a surface(s).
Thin Kerf Blade: A blade with a kerf or thickness
that is thinner than a standard blade cannot be
used on this saw without using a thin-kerf riv-
ing knife.
Through Cut: A cut in which the blade cuts
completely through the workpiece. Refer to
Page 31 for more details.
Glossary of Terms

The information contained herein is deemed accurate as of 8/3/2022 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 3
Model G0962A40
MACHINE DATA
SHEET
Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]
MODEL G0962A40 10" 2 HP OPEN‐STAND HYBRID TABLE
SAW ‐ 40TH ANNIVERSARY EDITION
Product Dimensions:
Weight.............................................................................................................................................................. 243 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 64 x 40-1/2 x 36 in.
Footprint (Length x Width)..................................................................................................................... 21 x 19-1/2 in.
Space Required for Full Range of Movement (Width x Depth).............................................................. 64 x 37-1/2 in.
Shipping Dimensions:
Carton #1
Type........................................................................................................................................... Cardboard Box
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................... 259 lbs.
Length x Width x Height............................................................................................................. 39 x 28 x 25 in.
Carton #2
Type........................................................................................................................................... Cardboard Box
Content.................................................................................................................. Fence, Rails, and Hardware
Weight...................................................................................................................................................... 38 lbs.
Length x Width x Height............................................................................................................... 66 x 16 x 6 in.
Electrical:
Power Requirement............................................................................................. 120V or 240V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 120V
Full-Load Current Rating.................................................................................................... 15A at 120V, 7.5A at 240V
Minimum Circuit Size.......................................................................................................... 20A at 120V, 15A at 240V
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length.............................................................................................................................................. 72 in.
Power Cord Gauge......................................................................................................................................... 14 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type...................................................................................................................... NEMA 5-15 for 120V
Recommended Plug Type........................................................................................................... NEMA 6-15 for 240V
Switch Type......................................................................................................... ON/OFF Push Button w/Lockout Pin
Motors:
Main
Horsepower................................................................................................................................................ 2 HP
Phase............................................................................................................................................ Single-Phase
Amps........................................................................................................................ 15A at 120V, 7.5A at 240V
Speed................................................................................................................................................ 3450 RPM
Type............................................................................................................................ Capacitor-Start Induction
Power Transfer ............................................................................................................................................ Belt
Bearings..................................................................................................... Shielded & Permanently Lubricated
-6- Model G0962A40 (Mfd. Since 07/22)

The information contained herein is deemed accurate as of 8/3/2022 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 3
Model G0962A40
Main Specifications:
Main Information
Table Saw Type....................................................................................................................................... Hybrid
Maximum Blade Diameter......................................................................................................................... 10 in.
Arbor Size................................................................................................................................................. 5/8 in.
Arbor Speed...................................................................................................................................... 3450 RPM
Maximum Width of Dado...................................................................................................................... 13/16 in.
Blade Tilt Direction....................................................................................................................................... Left
Max Blade Tilt.................................................................................................................................... 0 - 45 deg.
Maximum Depth of Cut At 90 Degrees.................................................................................................. 3-1/4 in.
Maximum Depth of Cut At 45 Degrees.................................................................................................. 2-1/4 in.
Max Rip Right of Blade w/Included Fence & Rails.................................................................................... 30 in.
Max Rip Left of Blade w/Included Fence & Rails....................................................................................... 15 in.
Additional Blade Information
Included Blade Information.................................................................................................................. 10" x 40T
Riving Knife/Spreader Thickness.......................................................................................................... 0.090 in.
Required Blade Body Thickness.............................................................................................. 0.060 - 0.086 in.
Required Blade Kerf Thickness................................................................................................ 0.094 - 0.126 in.
Rim Speed at Max Blade Diameter................................................................................................... 9,025 FPM
Table Information
Floor to Table Height........................................................................................................................... 35-3/4 in.
Table Size with Extension Wings Width.............................................................................................. 40-1/4 in.
Table Size with Extension Wings Depth.................................................................................................... 27 in.
Distance Front of Table to Center of Blade......................................................................................... 15-1/2 in.
Distance Front of Table to Blade At Maximum Cut............................................................................. 11-1/2 in.
Main Table Size Thickness.................................................................................................................... 1-5/8 in.
Fence Information
Fence Type.............................................................................................. Camlock T-Shape w/Aluminum Face
Fence Size Length............................................................................................................................... 35-3/4 in.
Fence Size Width.................................................................................................................................. 3-1/8 in.
Fence Size Height............................................................................................................................... 2-7/16 in.
Fence Rail Type.................................................................................................................. Extruded Aluminum
Fence Rail Length...................................................................................................................................... 64 in.
Fence Rail Width................................................................................................................................... 3-1/8 in.
Fence Rail Height.................................................................................................................................. 2-1/4 in.
Miter Gauge Information
Miter Gauge Slot Type.............................................................................................................................. T-Slot
Miter Gauge Slot Size Width..................................................................................................................... 3/4 in.
Miter Gauge Slot Size Height................................................................................................................... 3/8 in.
Construction
Table.................................................................................................................................................... Cast Iron
Wings.......................................................................................................................................... Stamped Steel
Cabinet................................................................................................................................... Pre-Formed Steel
Trunnions............................................................................................................................................. Cast Iron
Fence Assembly................................................................................................................................. Aluminum
Rails.................................................................................................................................................... Aluminum
Miter Gauge Construction................................................................................................................... Aluminum
Guard................................................................................................................................... Aluminum & Plastic
Body/Cabinet Paint Type/Finish................................................................................................ Powder Coated
Arbor Bearings........................................................................................... Shielded & Permanently Lubricated
Other Related Information
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
Compatible Mobile Base........................................................................................................................ T28000
Model G0962A40 (Mfd. Since 07/22) -7-

The information contained herein is deemed accurate as of 8/3/2022 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 3 OF 3
Model G0962A40
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location .................................................................................................................................. ID Label
Sound Rating .............................................................................................................................................. 81 - 83 dB
ISO 9001 Factory .................................................................................................................................................. Yes
Features:
Precision-Ground Cast-Iron Table
Powder Coated Steel Extension Wings
Cast Iron Trunnions
Easy-Glide Fence System
Quick-Release Blade Guard Assembly
4" Dust Port
T-Slot Miter Gauge
Built-In Mobile Base
Accessories Included:
10" x 40T Ripping Blade
Safety Push Stick
Standard Table Insert
Dado Table Insert
Miter Gauge
Hex Wrenches 2.5, 3, 4, 5, 6, 8mm
Two Arbor Wrenches
-8- Model G0962A40 (Mfd. Since 07/22)