Grizzly G0636X User manual
MODEL G0636X
17" ULTIMATE BANDSAW
OWNER'S MANUAL
COPYRIGHT © MAY, 2007 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL9291 PRINTED IN TAIWAN
Table of Contents
INTRODUCTION ............................................... 2
Foreword ........................................................ 2
Contact Info ................................................... 2
Machine Data Sheet ...................................... 3
Identification ................................................... 5
SECTION 1: SAFETY ....................................... 6
Safety Instructions for Machinery .................. 6
Additional Safety Instructions for Bandsaws . 8
SECTION 2: CIRCUIT REQUIREMENTS ........ 9
220V Single-Phase ........................................ 9
SECTION 3: SETUP ....................................... 10
Setup Safety ................................................ 10
Items Needed for Setup ............................... 10
Unpacking .................................................... 10
Inventory ...................................................... 11
Hardware Recognition Chart ....................... 12
Clean Up ...................................................... 13
Site Considerations ...................................... 13
Moving & Placing Base Unit ........................ 14
Mounting to Shop Floor ............................... 15
Guide Post Handwheel ................................ 15
Blade Tracking ............................................. 16
Positive Stop ................................................ 17
Dust Collection ............................................. 18
Fence ........................................................... 19
Test Run ...................................................... 20
Tensioning Blade ......................................... 21
Adjusting Blade Guide Bearings .................. 21
Adjusting Support Bearings ......................... 23
Aligning Table .............................................. 25
Aligning Fence ............................................. 26
Pointer Calibration ....................................... 27
Miter Gauge ................................................. 27
SECTION 4: OPERATIONS ........................... 28
Operation Safety .......................................... 28
Overview ...................................................... 28
Foot Brake ................................................... 29
Guide Post ................................................... 29
Fine Tune Tracking ...................................... 30
Blade Lead ................................................... 30
Table Tilt ...................................................... 31
Ripping ......................................................... 32
Crosscutting ................................................. 32
Resawing ..................................................... 33
Cutting Curves ............................................. 33
Stacked Cuts ............................................... 34
Blade Information ......................................... 34
Blade Changes ............................................ 36
SECTION 5: ACCESSORIES ......................... 37
SECTION 6: MAINTENANCE ......................... 39
Schedule ...................................................... 39
Cleaning ....................................................... 39
Unpainted Cast Iron ..................................... 39
Brushes ........................................................ 39
Lubrication ................................................... 39
SECTION 7: SERVICE ................................... 42
Troubleshooting ........................................... 42
Checking and Tensioning V-Belts ............... 44
Replacing V-Belts ........................................ 45
Adjusting Tension Lever .............................. 45
Adjusting Wheel and Blade Brushes ........... 46
Wheel Alignment .......................................... 46
Electrical Components ................................. 49
Wiring Diagram ............................................ 50
Main Parts Breakdown ................................. 51
Fence/Guides Parts Breakdown .................. 52
Labels/Cosmetic Parts ................................. 56
WARRANTY AND RETURNS ........................ 57
-2- G0636X 17" Ultimate Bandsaw
INTRODUCTION
Foreword
We are proud to offer the Model G0636X 17"
Ultimate Bandsaw. This machine is part of a grow-
ing Grizzly family of fine woodworking machinery.
When used according to the guidelines set forth in
this manual, you can expect years of trouble-free,
enjoyable operation and proof of Grizzly’s com-
mitment to customer satisfaction.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0636X when the manual was prepared. However,
owing to Grizzly’s policy of continuous improve-
ment, changes may be made at any time with no
obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat-
est updates to this manual!
If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
C/O Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
Web Site: http://www.grizzly.com
Contact Info
G0636X 17" Ultimate Bandsaw -3-
Machine Data Sheet
-4- G0636X 17" Ultimate Bandsaw
G0636X 17" Ultimate Bandsaw -5-
Figure 1. G0636X front view.
A. Eye Bolt
B. Hinged Wheel Covers
C. Blade Tracking Window
D. Guide Post Handwheel
E. Cutting Height Scale
F. Guide Post
G. Ball Bearing Blade Guides
H. Miter Gauge
I. 4" Dust Port
J. Foot Brake
K. Fence Lock Lever
L. Resaw Fence
M. Key Switch, Start & Stop Buttons
N. Blade Tension Scale
Identification
O. Quick Release Blade Tension Lever
P. Guide Post Lock Knob
Q. Blade Tension Handwheel
R. Table Tilt Lock Lever
S. Motor
T. 4" Dust Port
U. Table Tilt Handwheel
V. Rip Fence
W. Blade Tracking Lock Lever
X. Blade Tracking Knob
Y. Table Tilt Scale
Z. Magnetic Switch
A B C D E F G
H I J K L M N
O P Q R S T U
V W X Y Z
Figure 2. G0636X rear view.
N
M
L
K
B
J
I
H
G
F
C
A
O
P
R
S
T
U
W
X
Q
V
E
D
Z
Y
B
-6- G0636X 17" Ultimate Bandsaw
Safety Instructions for Machinery
G0636X 17" Ultimate Bandsaw -7-
-8- G0636X 17" Ultimate Bandsaw
Additional Safety Instructions for Bandsaws
7. BLADE SPEED. Allow blade to reach full
speed before cutting.
8. LEAVING WORK AREA. Never leave a
machine running and unattended. Allow the
bandsaw to come to a complete stop be-
fore you leave it unattended.
9. FEED RATE. Always feed stock evenly
and smoothly. DO NOT force or twist blade
while cutting, especially when sawing small
radii.
10. WORKPIECE MATERIAL. This machine
is designed to cut wood only. It is not
designed to cut metal or use cutting fluid.
11. MAINTENANCE/SERVICE. All inspec-
tions, adjustments, and maintenance are
to be done with the power OFF and the
plug removed from the outlet. Wait for all
moving parts to come to a complete stop.
12. BLADE CONTROL. Do not attempt to
stop or slow the blade with your hand or
a workpiece. Allow the blade to stop on its
own, unless your machine is equipped with
a brake.
13. EXPERIENCING DIFFICULTIES. If at
any time you are experiencing difficulties
performing the intended operation, stop
using the machine! Contact our Technical
Support Department at (570) 546-9663.
1. BLADE CONDITION. Do not operate with
dull, cracked or badly worn blade. Dull
blades require more effort to use and are
difficult to control. Inspect blades for cracks
and missing teeth before each use.
2. HAND PLACEMENT. Never position fin-
gers or hands in line with the cut. Serious
personal injury could occur.
3. GUARDS. Do not operate this bandsaw
without the blade guard in place.
4. BLADE REPLACEMENT. When replacing
blades, make sure teeth face toward the
workpiece and the blade is properly ten-
sioned before operating.
5. WORKPIECE HANDLING. Never hold
small workpieces with your fingers during
a cut. Always support/feed the workpiece
with push stick, table support, vise, or
some type of clamping fixture.
6. CUTTING TECHNIQUES. Plan your cuts
so you always cut out of the wood. DO
NOT back the workpiece away from the
blade while the saw is running. If you need
to back the work out, turn the bandsaw
OFF and wait for the blade to come to a
complete stop, and DO NOT twist or put
excessive stress on the blade while back-
ing work away.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
G0636X 17" Ultimate Bandsaw -9-
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the set up pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
220V Single-Phase A cord is not provided because the style of cord
used will vary depending upon the type of elec-
trical service in each particular shop. We rec-
ommend installing a 12 gauge, 3 wire, 300VAC
cord.
Grounding
In the event of an electrical short, grounding
reduces the risk of electric shock. The grounding
wire in the power cord must be properly connected
to the grounding prong on the plug; likewise, the
outlet must be properly installed and grounded.
All electrical connections must be made in accor-
dance with local codes and ordinances.
Amperage Draw
The Model G0636X motor draws the following
amps under maximum load:
Motor Draw ............................................22 Amps
Circuit Requirements
We recommend connecting your machine to a
dedicated and grounded circuit that is rated for
the amperage given below. Never replace a circuit
breaker on an existing circuit with one of higher
amperage without consulting a qualified electri-
cian to ensure compliance with wiring codes. If
you are unsure about the wiring codes in your
area or you plan to connect your machine to a
shared circuit, consult a qualified electrician.
Recommended Circuit Size ...................30 Amps
Plug/Receptacle Type
Recommended Plug/Receptacle ....NEMA L6-30
Electrocution or fire could
result if this machine is
not grounded correctly
or if your electrical con-
figuration does not com-
ply with local and state
codes. Ensure compliance
by checking with a quali-
fied electrician!
Extension Cords
We do not recommend the use of extension cords.
Instead, arrange the placement of your equipment
and the installed wiring to eliminate the need for
extension cords.
If you find it absolutely necessary to use an exten-
sion cord at 220V with your machine:
• Use at least a 10 gauge cord that does not
exceed 50 feet in length!
• The extension cord must also contain a
ground wire and plug pin.
• A qualified electrician MUST size cords over
50 feet long to prevent motor damage.
Figure 3. NEMA L6-30 plug and receptacle.
SECTION 2: CIRCUIT REQUIREMENTS
-10- G0636X 17" Ultimate Bandsaw
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 3: SETUP
The following items are needed to complete the
setup process, but are not included with your
machine:
Description Qty
• Safety Glasses (for each person) .............. 1
• Machinist's Square ..................................... 1
• Solvent Cleaner .......................... As Needed
• Shop Rags .................................. As Needed
• Feeler Gauge 0.016" .................................. 1
• Straightedge ............................................... 1
• Fine Ruler ................................................... 1
• Dust Collector ............................................. 1
• Dust Hoses 4" ............................................ 2
• Hose Clamps .............................................. 2
• Forklift (1000 Lb Capacity) ......................... 1
• 1000 Lb Capacity Chain or Strap w/Hook .. 1
Your Model G0636X was carefully packaged for
safe transportation. Remove the packaging mate-
rials from around your machine and inspect it. If
you discover the machine is damaged, please
immediately call Customer Service at (570) 546-
9663 for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
Unpacking
Items Needed for
Setup
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a fork lift to move
heavy items.
G0636X 17" Ultimate Bandsaw -11-
Inventory
The following is a description of the main compo-
nents shipped with your machine. Lay the compo-
nents out to inventory them.
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Crate Contents (Figure 4): Qty
A. Bandsaw (not shown) ................................. 1
B. Cast Iron Fence Assembly ......................... 1
C. Resaw Fence ............................................. 1
D. Guide Post Handwheel .............................. 1
E. Miter Gauge ................................................ 1
Hardware and Tools: Qty
• Eye Bolts M10-1.5 x 15 .............................. 2
• Fence Handle M8-1.25 x 20 (Fence) ........ 1
• Hex Nut M8-1.25 (Fence) ........................... 1
• Resaw Fence Lock Handle
M8-1.25 x 44 (Resaw Fence) ..................... 1
• Flat Washer M8-1.25 x 30 (Resaw Fence) 1
• Moving Plate (Resaw Fence) ..................... 1
• Open End Wrench 10 x 13mm ................... 1
• Open End Wrench 17 x 19mm ................... 1
• Hex Wrench 5mm & 6mm .....................1 Ea
• Cap Screw M6-1 x 25 (Handwheel) ........... 1
Figure 4. G0636 crate contents.
If any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
SUFFOCATION HAZARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
B
C
D
E
-12- G0636X 17" Ultimate Bandsaw
Hardware Recognition Chart
G0636X 17" Ultimate Bandsaw -13-
Floor Load
Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
Some residential floors may require additional
reinforcement to support both the machine and
operator.
Placement Location
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. See Figure 6 for the minimum
working clearances.
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
The unpainted surfaces are coated with a waxy
oil to prevent corrosion during shipment. Remove
this protective coating with a solvent cleaner or
citrus-based degreaser such as Grizzly’s G7895
Citrus Degreaser. To clean thoroughly, some parts
must be removed. For optimum performance
from your machine, clean all moving parts or
sliding contact surfaces. Avoid chlorine-based
solvents, such as acetone or brake parts cleaner
that may damage painted surfaces. Always follow
the manufacturer’s instructions when using any
type of cleaning product.
Site ConsiderationsClean Up
Figure 6. Minimum working clearances.
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
Figure 5. Grizzly citrus degreaser.
G7895—Grizzly Citrus Degreaser
This natural, citrus-based degreaser is a great
solution for removing export grease, and it’s much
safer to work around than nasty solvents.
-14- G0636X 17" Ultimate Bandsaw
Moving & Placing
Base Unit
Figure 7. Lifting the bandsaw.
This is an extremely heavy machine. Serious
personal injury may occur if safe moving
methods are not followed. To be safe, you
will need assistance and a forklift or a hoist
when removing the machine from the crate.
Use a chain or a lifting strap with a minimum
of 1000 lbs. lifting capacity. If the chain or
lifting strap breaks, serious personal injury
may occur.
Take special care when moving this bandsaw.
Only use the following methods to lift or move this
bandsaw.
To move and place the bandsaw:
1. Use a forklift to move the bandsaw on the
pallet to its final location.
2. Unbolt the bandsaw from the pallet.
3. Install the eye bolts shown in Figure 7, mak-
ing sure they are threaded all the way in, then
place the lifting hooks through the eye bolts
and lift slowly with a forklift.
4. Remove the pallet and slowly set the bandsaw
into position.
Figure 8. Example of lifting bandsaw with forklift
using wood shims.
To move and place the bandsaw using wood
shims:
1. Use a forklift to move the bandsaw on the
pallet to its final location.
2. Carefully place the forklift forks under the
head and install a 1x4 shim between the head
and the left fork and a 2x4 shim between the
head and right fork so the bandsaw is level,
as shown in Figure 8.
3. Unbolt the bandsaw from the pallet.
4. Lift the bandsaw off of the pallet, remove the
pallet, and slowly set the bandsaw into posi-
tion.
Note: If you are concerned about your forklift
forks hitting the tension handwheel, remove the
handwheel, then reinstall it after lifting.
2x4 1x4
G0636X 17" Ultimate Bandsaw -15-
Although not required, we recommend that you
mount your new machine to the floor. Because
this is an optional step and floor materials may
vary, floor mounting hardware is not included.
However, you must level your machine with a
precision level.
You may also mount your machine to a mobile
base (see Figure 10) that has wheel locking or
wheel retracting capabilities that keep the mobile
base from rolling when the bandsaw is in use.
We recommend using the Grizzly Model G7315
mobile base.
Bolting to Concrete Floors
Lag shield anchors with lag bolts (Figure 9) and
anchor studs are two popular methods for anchor-
ing an object to a concrete floor. We suggest
you research the many options and methods for
mounting your machine and choose the best that
fits your specific application.
Mounting to Shop
Floor
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
Figure 9. Typical fasteners for mounting to
concrete floors.
Figure 10. Bandsaw mounted on G7315 mobile
base.
Guide Post
Handwheel
To install the guide post handwheel:
1. Insert the guide post handwheel onto the
shaft, and secure it with the cap screw on
the flat side of the shaft, as shown in Figure
11.
Figure 11. Guide post handwheel installed.
-16- G0636X 17" Ultimate Bandsaw
Blade Tracking
Personal injury or death
can occur if the machine
starts while your hand
is touching the bandsaw
wheel during tracking
adjustments. Disconnect
power from the bandsaw
before performing blade
tracking adjustments.
The blade tracking is primarily affected by the
tilt of the upper wheel, also known as "Center
Tracking"; and the alignment of both wheels, also
known as "Coplanar Tracking." (For Coplanar
Tracking, see the Wheel Alignment instructions
on Page 46.)
The wheels on this bandsaw were aligned at the
factory, so Center Tracking is the only adjust-
ment that needs to be performed when the saw
is new.
To center track the blade:
1. DISCONNECT BANDSAW FROM POWER!
2. Make sure the upper and lower blade guides
are adjusted away from the blade (see Page
21).
3. Move the quick tension lever to the tightened
position and turn the blade tension handwheel
until the blade tension matches the mark on
the blade tension scale for the appropriate
blade thickness (Figure 12).
Figure 12. Blade tensioning controls.
Blade Centered
on Peak of Crown
Blade
Centered
on Wheel
CENTER TRACKING
Wheel
Figure 13. Center tracking profiles.
The cast iron spokes may have sharp edges
and the blade teeth may extend beyond the
edge of the wheel, creating a laceration
hazard. Be careful when turning the wheels
by hand.
4. Open the upper wheel cover.
5. Spin the upper wheel by hand at least three
times and watch how the blade rides on the
crown of the wheel. Refer to Figure 13 for an
illustration of this concept.
—If the blade rides in the center of the
upper wheel and is centered on the peak
of the wheel crown, then the bandsaw is
already center tracked properly and no fur-
ther adjustments are needed at this time.
—If the blade does not ride in the center
of the upper wheel and is not centered
on the peak of the wheel crown, then
continue with the following steps.
Blade Tension
Handwheel
Blade Tension
Scale
Quick
Tension
Lever
G0636X 17" Ultimate Bandsaw -17-
Figure 14. Blade tracking controls.
6. Loosen the lock lever (Figure 14) so that the
blade tracking knob can rotate.
NOTICE
Changes in the blade tension may change
the blade tracking.
7. Spin the upper wheel with one hand and
rotate the blade tracking knob with the other
hand to make the blade ride in the center of
the bandsaw wheel tire.
8. Tighten the lock lever and close the upper
wheel cover.
For the best performance from your saw, regularly
maintain proper tracking of the blade.
Lock
Lever
Positive Stop
Personal injury or death
can occur if the bandsaw
starts during table adjust-
ments. Disconnect power
from the bandsaw before
performing table adjust-
ments.
The positive stop allows the table to be quickly
and accurately returned to the horizontal (0˚) posi-
tion after being adjusted to a different angle.
To set the positive stop:
1. DISCONNECT BANDSAW FROM POWER!
2. Adjust the blade tension to the appropriate
level for the blade size on the blade tension
scale (see Page 21).
3. Loosen the jam nut that locks the positive
stop bolt in place.
Figure 15. Positive stop bolt and jam nut (as
viewed from front).
Blade Tracking Knob
Jam Nut
Stop
Bolt
-18- G0636X 17" Ultimate Bandsaw
Figure 17. Dust hoses attached to dust port.
Dust Collection
To connect a dust collection hose:
1. Fit a 4" dust hose over each dust port, as
shown in Figure 17, and secure in place with
a hose clamp.
2. Tug each hose to make sure it does not come
off. Note: A tight fit is necessary for proper
performance.
DO NOT operate the Model G0636X without
an adequate dust collection system. This
saw creates substantial amounts of wood
dust while operating. Failure to use a dust
collection system can result in short and
long-term respiratory illness.
Recommended CFM at each Dust Port: 400
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine
the CFM at the dust port, you must consider
these variables: (1) CFM rating of the dust col-
lector, (2) hose type and length between the
dust collector and the machine, (3) number
of branches or wyes, and (4) amount of other
open lines throughout the system. Explaining
how to calculate these variables is beyond the
scope of this manual. Consult an expert or pur-
chase a good dust collection "how-to" book.
5. Adjust the positive stop bolt so it just touches
the table and secure it by tightening the jam
nut against the bandsaw.
6. Check the adjustment for accuracy once you
have tightened the jam nut.
7. Loosen the screw on the table tilt scale point-
er, but do not remove it.
8. Align the tip of the pointer with the 0˚ mark on
the table tilt scale, then tighten the screw to
secure the setting.
Figure 16. Squaring table to blade.
4. Raise the guide post and place a machinist’s
square on the table next to the side of the
blade as illustrated in Figure 16. Adjust the
table square with the blade using the table tilt
handwheel, then secure with the table tilt lock
lever.
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