Grizzly G9742 User manual
MODEL G9742
5"x 6" METAL-CUTTING
BANDSAW w/ SWIVEL HEAD
OWNER'S MANUAL
COPYRIGHT © NOVEMBER, 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED JULY, 2008 (TR)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#PC7670 PRINTED IN CHINA
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Table of Contents
INTRODUCTION............................................... 2
SECTION 1: SAFETY....................................... 6
SECTION 2: CIRCUIT REQUIREMENTS ........ 9
SECTION 3: SET UP ...................................... 10
SECTION 4: OPERATIONS ........................... 19
SECTION 5: ACCESSORIES......................... 24
SECTION 6: MAINTENANCE......................... 26
SECTION 7: SERVICE ................................... 27
WARRANTY AND RETURNS ........................ 41
-2- G9742 5" x 6" Metal Cutting Bandsaw
If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
C/O Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
Foreword
INTRODUCTION
Contact Info
We are proud to offer the Model G9742 5" x 6"
Metal-Cutting Bandsaw with Swivel Head. This
machine is part of a growing Grizzly family of fine
metalworking machinery. When used according
to the guidelines set forth in this manual, you can
expect years of trouble-free, enjoyable operation
and proof of Grizzly’s commitment to customer
satisfaction.
We are pleased to provide this manual with
the Model G9742. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It repre-
sents our effort to produce the best documenta-
tion possible.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G9742 as supplied when the manual was pre-
pared. However, owing to Grizzly’s policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat-
est updates to this manual!
G9742 5" x 6" Metal Cutting Bandsaw -3-
The information contained herein is deemed accurate as of 7/8/2008 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 1 OF 2Model G9742
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G9742 4" X 6" METAL-CUTTING BANDSAW W/
SWIVEL HEAD
Product Dimensions:
Weight.............................................................................................................................................................. 150 lbs.
Length/Width/Height.................................................................................................................39 x 23-3/8 x 54-3/4 in.
Foot Print (Length/Width)................................................................................................................. 26-1/2 x 20-1/2 in.
Shipping Dimensions:
Type....................................................................................................................................................Wood Slat Crate
Content............................................................................................................................................................ Machine
Weight.............................................................................................................................................................. 176 lbs.
Length/Width/Height............................................................................................................................. 41 x 19 x 22 in.
Electrical:
Switch............................................................................................................................................. Automatic Shut Off
Switch Voltage...................................................................................................................................................... 110V
Cord Length............................................................................................................................................................ 4 ft.
Cord Gauge....................................................................................................................................................12 gauge
Plug.........................................................................................................................................................................Yes
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower..............................................................................................................................................1/2 HP
Voltage.................................................................................................................................................110/220V
Prewired......................................................................................................................................................110V
Phase........................................................................................................................................................ Single
Amps.........................................................................................................................................................7/3.5A
Speed.................................................................................................................................................1720 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings....................................................................................................................... Shielded and Lubricated
Main Specifications:
Operation Info
Blade Speeds......................................................................................................................... 80, 120, 200 FPM
Std. Blade Len......................................................................................................................................64-1/2 in.
Head Swivel............................................................................................................................................ 45 deg.
Machine Data Sheet
-4- G9742 5" x 6" Metal Cutting Bandsaw
The information contained herein is deemed accurate as of 7/8/2008 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2Model G9742
Cutting Capacities
Angle Cuts........................................................................................................................ Right 45, Left 60 deg.
Vise Jaw Depth...................................................................................................................................... 4-3/8 in.
Vise Jaw Height..................................................................................................................................... 2-1/2 in.
Max. Capacity Rect. Height At 90D..............................................................................................................5 in.
Max. Capacity Rect. Width At 90D............................................................................................................... 6 in.
Max. Capacity Rnd. At 90D.......................................................................................................................... 5 in.
Max. Capacity Rect. Height At 45D....................................................................................................2-15/16 in.
Max. Capacity Rect. Height At 30D..............................................................................................................5 in.
Max. Capacity Rect. Width At 30D............................................................................................................... 5 in.
Max. Capacity Rnd. At 30D.......................................................................................................................... 5 in.
Max. Capacity Rect. Width At 45D.........................................................................................................3-3/4 in.
Max. Capacity Rnd. At 45D....................................................................................................................3-3/4 in.
Max. Capacity Rect. Height At 60D........................................................................................................1-3/4 in.
Max. Capacity Rect. Width At 60D.......................................................................................................2-3/16 in.
Max. Capacity Rnd. At 60D....................................................................................................................1-3/4 in.
Construction
Table Construction...................................................................................................Precision Ground Cast Iron
Wheel Construction Upper...................................................................................................Machined Cast Iron
Wheel Construction Lower...................................................................................................Machined Cast Iron
Body Construction................................................................................................................................ Cast Iron
Base Construction......................................................................Formed and Welded Steel with Coolant Sump
Wheel Cover Construction....................................................................................................... Pre-formed Steel
Paint.......................................................................................................................................................... Epoxy
Other
Wheel Size................................................................................................................................................. 13 in.
Blade Guides Upper.......................................................................................................... Adjustable Carbide a
Blade Guides Lower.......................................................................................................... Adjustable Carbide a
Table Info
Table Size Length...................................................................................................................................... 12 in.
Table Size Width.................................................................................................................................... 4-1/2 in.
Floor To Cutting Area Height......................................................................................................................29 in.
Other Specifications:
ISO Factory ...................................................................................................................................................ISO 9001
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ...............................................................................................Machine Label on Body Frame
Assembly Time ........................................................................................................................................... 30 minutes
Features:
Control Panel Conveniently Located
Adjustable Hydraulic Downfeed
Quick Release Vise for Rapid Change out of Workpiece
Blade Included
China
G9742 5" x 6" Metal Cutting Bandsaw -5-
Figure 1.
Identification
A
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
C
D
E
F
G
H
B
J
L
K
I
-6- G9742 5" x 6" Metal Cutting Bandsaw
Safety Instructions for Machinery
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-8- G9742 5" x 6" Metal Cutting Bandsaw
Additional Safety Instructions for Metal
Cutting Bandsaws
8. FIRE HAZARD.
9. CUTTING FLUID SAFETY.
10. ATTENTION TO WORK AREA.
11. MAINTENANCE/SERVICE.
OFF
12. HEARING PROTECTION & HAZARDS.
13. HOT SURFACES.
1. BLADE CONDITION.
2. HAND PLACEMENT.
3. ENTANGLEMENT HAZARDS.
4. BLADE REPLACEMENT.
5. WORKPIECE HANDLING.
6. LOSS OF STABILITY.
7. POWER INTERRUPTION.
No list of safety guidelines can be complete. Every shop environment is different. Like all
machines there is danger associated with the Model G9742. Accidents are frequently caused by
lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen
the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious
personal injury may occur.
G9742 5" x 6" Metal Cutting Bandsaw -9-
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
110/220V Operation
SECTION 2: CIRCUIT REQUIREMENTS
Full Load Amperage Draw
Power Supply Circuit Requirements
If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
Power Connection Device
Figure 2
Extension Cords
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
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Figure 2.
NOTICE
The Model G9742 is prewired for 110V oper-
ation. If you plan to operate your machine
at 220V, the motor must be rewired (see
Page 32).
-10- G9742 5" x 6" Metal Cutting Bandsaw
Wear safety glasses dur-
ing the entire set up pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Unpacking
Set Up Safety
SECTION 3: SET UP
The Model G9742 is a
heavy machine. DO NOT
over-exert yourself while
unpacking or moving
your machine—get assis-
tance.
Description Qty
Items Needed for
Set Up
G9742 5" x 6" Metal Cutting Bandsaw -11-
Inventory
Box 1: (Figure 3) Qty
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
Assembly Hardware:
Figure 3.
ABC
D
E
F
G
H
I
J
K
L
M
-12- G9742 5" x 6" Metal Cutting Bandsaw
Figure 5. Minimum working clearances.
Floor Load
Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
Some floors may require additional reinforcement
to support both the machine and operator.
Working Clearances
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. See Figure 5 for the minimum
working clearances.
Unsupervised children and
visitors inside your shop
could cause serious per-
sonal injury to themselves.
Lock all entrances to the
shop when you are away and
DO NOT allow unsupervised
children or visitors in your
shop at any time!
Site Considerations
39"
23 3⁄8"
Figure 4
For optimum performance, clean all moving
parts or sliding contact surfaces.
Clean Up
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
Figure 4.
G9742 5" x 6" Metal Cutting Bandsaw -13-
Cabinet, Wheels &
Feet
Components and Hardware Needed: Qty
Base .................................................................. 1
To install the wheels, feet, and the cabinet:
1.
Figure 6
2
3.
4.
Figure 6
5.
6.
7.
Figure 7
Figure 6
Figure 7.
-14- G9742 5" x 6" Metal Cutting Bandsaw
8.
Figure 8
Figure 8
Figure 9.
Figure 10.
9.
Figure 9
Get assistance when
lifting this machine.
Otherwise, you can
severely injure yourself!
10.
11.
Figure 10
G9742 5" x 6" Metal Cutting Bandsaw -15-
Shipping Strap &
Stop Adjustment
To remove the shipping strap and adjust the
feed stop bolt:
1.
Figure 11
Note:Keep this shipping strap in the event that
you must transport or ship the bandsaw.
2.
Figure 12
Figure 11.
Figure 12.
Squaring Vise to
Blade
To square the vise to the blade:
1.
2.
Figure 13
Figure 13.
3.
4.
-16- G9742 5" x 6" Metal Cutting Bandsaw
Chip Tray & Cast
Iron Stop
To install the chip tray and cast iron stop:
1. Figure 14
Figure 14.
2.
3.
Figure 15
4.
Figure 16.
OFF Button Lever
To set the OFF button lever stop bolt:
1.
Figure 16
2.
3.
4.
Figure 15.
G9742 5" x 6" Metal Cutting Bandsaw -17-
Pulley Cover
Figure 17.
Figure 18.
To install the pulley cover:
1.
2.
Figure 17
3.
ENTANGLEMENT
HAZARD! You MUST
install the pulley cover
before operating!
Otherwise, severe injury
may occur.
4.
Blade Speed Page 19
5. Figure 18
-18- G9742 5" x 6" Metal Cutting Bandsaw
Starting the machine:
1.
2.
3.
4.
5.
Projectiles thrown from
the machine could cause
serious eye injury. Wear
safety glasses during
assembly and operation.
Test Run
SECTION 6:
MAINTENANCE Page 26 SECTION 7:
SERVICE Page 27.
Factory adjustments that should be verified:
1.Page 30
2.Page 15
3.Page 22
Recommended
Adjustments
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