Grizzly G0648 User manual
MODEL G0648
WELDING FUME EXTRACTOR
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP
OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS
MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION
ELECTROCUTIONORDEATH
4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS
SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER
INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY
ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG
RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT
4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE
FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE
HARM3OMEEXAMPLESOFTHESECHEMICALSARE
s ,EADFROMLEADBASEDPAINTS
s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS
s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER
9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU
DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS
7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP
MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER
OUTMICROSCOPICPARTICLES
Table of Contents
SECTION 6: MAINTENANCE......................... 25
SECTION 7: SERVICE ................................... 34
SECTION 8: WIRING...................................... 36
SECTION 9: PARTS....................................... 44
WARRANTY AND RETURNS ........................ 53
INTRODUCTION............................................... 2
SECTION 1: SAFETY....................................... 6
SECTION 2: CIRCUIT REQUIREMENTS ...... 10
SECTION 3: SETUP ....................................... 11
SECTION 4: OPERATIONS ........................... 17
SECTION 5: ACCESSORIES......................... 22
INTRODUCTION
Foreword
www.
grizzly.com
Functional Overview
Contact Info
Identification
Figure 1.
A. Main Blast Gate:
B. Ducting Support System:
C. Downdraft Table Port & Blast Gate:
D. Slag Drawer:
E. Vibrating Filter & HEPA Filter Housing:
F. Swivel Caster:
G. Main Electrical Box:
H. Rolling-Filter Recovery Cabinet:
I. Rolling-Filter Supply Cabinet:
J. Rotation Joint:
K. 6" Ducting System:
L. Control Panel:
M. Conveyor Cabinet:
N. Motor and Fan Storage Cabinet:
O. Caster Wheel w/Brake:
P. Vibrating Filter Dust Drawer:
MODEL G0648
WELDING FUME EXTRACTOR
MACHINE DATA
SHEET
Product Dimensions:
Shipping Dimensions:
Electrical:
Motors:
Model G0648 Page 1 of 2
Main Specifications:
Construction
Other Specifications:
Features:
Model G0648 Page 2 of 2
Safety Instructions for Machinery
!,7!93 53% (%!2).' 02/4%#4)/.
7(%./0%2!4).' -!#().%29
BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci
]ZVg^c\adhh#
7%!2 02/0%2 !00!2%, 9D CDI
lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h!
dg_ZlZagni]ViXVcXViX]^cbdk^c\eVgih#
LZVg egdiZXi^kZ ]V^g XdkZg^c\ id XdciV^c
adc\]V^gVcYlZVgcdc"ha^e[ddilZVg#
.%6%2 /0%2!4% -!#().%29 7(%.
4)2%$/25.$%24(%).&,5%.#%/&
$25'3/2!,#/(/,7ZbZciVaanVaZgi
ViVaai^bZhl]Zcgjcc^c\bVX]^cZgn#
2%!$4(%%.4)2%-!.5!,"%&/2%
34!24).'-!#().%29BVX]^cZgnegZh"
Zcih hZg^djh ^c_jgn ]VoVgYh id jcigV^cZY
jhZgh#
!,7!93 53% !.3) !002/6%$
3!&%49',!33%37(%./0%2!4).'
-!#().%29 :kZgnYVn ZnZ\aVhhZh dcan
]VkZ ^beVXi gZh^hiVci aZchZh·i]Zn VgZ
CDIhV[Zin\aVhhZh#
!,7!93 7%!2 ! .)/3( !002/6%$
2%30)2!4/2 7(%. /0%2!4).'
-!#().%29 4(!4 02/$5#%3 $534
BdhiineZhd[YjhilddY!bZiVa!ZiX#XVc
XVjhZhZkZgZgZhe^gVidgn^aacZhhZh#
&OR9OUR/WN3AFETY2EAD)NSTRUCTION
-ANUAL"EFORE/PERATINGTHIS-ACHINE
4HEPURPOSEOFSAFETYSYMBOLSISTOATTRACTYOURATTENTIONTOPOSSIBLEHAZARDOUSCONDITIONS4HIS
MANUALUSESASERIESOFSYMBOLSANDSIGNALWORDSINTENDEDTOCONVEYTHELEVELOFIMPORTANCE
OFTHESAFETYMESSAGES4HEPROGRESSIONOFSYMBOLSISDESCRIBEDBELOW2EMEMBERTHATSAFETY
MESSAGESBYTHEMSELVESDONOTELIMINATEDANGERANDARENOTASUBSTITUTEFORPROPERACCIDENT
PREVENTIONMEASURES
)NDICATESAPOTENTIALLYHAZARDOUSSITUATIONWHICHIFNOTAVOIDED
-!9RESULTINMINORORMODERATEINJURY)TMAYALSOBEUSEDTOALERT
AGAINSTUNSAFEPRACTICES
)NDICATESAPOTENTIALLYHAZARDOUSSITUATIONWHICHIFNOTAVOIDED
#/5,$RESULTINDEATHORSERIOUSINJURY
)NDICATESANIMMINENTLYHAZARDOUSSITUATIONWHICHIFNOTAVOIDED
7),,RESULTINDEATHORSERIOUSINJURY
4HISSYMBOLISUSEDTOALERTTHEUSERTOUSEFULINFORMATIONABOUT
PROPEROPERATIONOFTHEMACHINE
./4)#%
3AFETY)NSTRUCTIONSFOR-ACHINERY
3%#4)/.3!&%49
/.,9 !,,/7 42!).%$ !.$ 02/0
%2,9 350%26)3%$ 0%23/..%, 4/
/0%2!4% -!#().%29 BV`Z hjgZ
deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan
jcYZghiddY#
+%%0#(),$2%.!.$6)3)4/23!7!9
@ZZe Vaa X]^aYgZc VcY k^h^idgh V hV[Z Y^h"
iVcXZ[gdbi]Zldg`VgZV#
-!+%7/2+3(/0#(),$02//&JhZ
eVYadX`h! bVhiZg hl^iX]Zh! VcY gZbdkZ
hiVgihl^iX]`Znh#
.%6%2 ,%!6% 7(%. -!#().% )3
25..).'IjgcedlZg/&&VcYVaadlVaa
bdk^c\eVgihidXdbZ id V XdbeaZiZhide
WZ[dgZaZVk^c\bVX]^cZjcViiZcYZY#
$/ ./4 53% ). $!.'%2/53
%.6)2/.-%.43 9D CDI jhZ bVX]^c"
Zgn ^c YVbe! lZi adXVi^dch! dg l]ZgZ Vcn
[aVbbVWaZdgcdm^djh[jbZhbVnZm^hi#
+%%07/2+!2%!#,%!.!.$7%,,
,)'(4%$8ajiiZgVcYYVg`h]VYdlhbVn
XVjhZVXX^YZcih#
53%!'2/5.$%$ %84%.3)/.#/2$
2!4%$&/24(%-!#().%!-0%2!'%
<gdjcYZYXdgYh b^c^b^oZ h]dX` ]VoVgYh#
JcYZgh^oZY XdgYh XgZViZ ZmXZhh^kZ ]ZVi#
6alVnhgZeaVXZYVbV\ZYZmiZch^dcXdgYh#
!,7!93 $)3#/..%#4 &2/- 0/7%2
3/52#% "%&/2% 3%26)#).'
-!#().%29#BV`ZhjgZ hl^iX]^h^c
D;;
edh^i^dcWZ[dgZgZXdccZXi^c\#
-!).4!). -!#().%29 7)4( #!2%
@ZZeWaVYZhh]VgeVcYXaZVc[dgWZhiVcY
hV[ZhieZg[dgbVcXZ#;daadl^chigjXi^dch[dg
ajWg^XVi^c\VcYX]Vc\^c\VXXZhhdg^Zh#
-!+% 352% '5!2$3 !2% ). 0,!#%
!.$ 7/2+ #/22%#4,9 "%&/2%
53).'-!#().%29
3AFETY)NSTRUCTIONSFOR-ACHINERY
2%-/6% !$*534).' +%93 !.$
72%.#(%3BV`ZV]VW^id[X]ZX`^c\[dg
`ZnhVcYVY_jhi^c\lgZcX]ZhWZ[dgZijgc"
^c\bVX]^cZgn/.#
#(%#+ &/2 $!-!'%$ 0!243
"%&/2%53).'-!#().%298]ZX`[dg
W^cY^c\dgb^hVa^\cZYeVgih!Wgd`ZceVgih!
addhZWdaih!VcYVcndi]Zg XdcY^i^dchi]Vi
bVn ^beV^g bVX]^cZ deZgVi^dc# GZeV^g dg
gZeaVXZYVbV\ZYeVgihWZ[dgZdeZgVi^dc#
53% 2%#/--%.$%$ !##%33/2)%3
GZ[Zgidi]Z^chigjXi^dcbVcjVa[dggZXdb"
bZcYZY VXXZhhdg^Zh# >begdeZg VXXZhhd"
g^Zh^cXgZVhZg^h`d[^c_jgn#
$/ ./4 &/2#% -!#().%29 Ldg` Vi
i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh"
hdgnlVhYZh^\cZY#
3%#52% 7/2+0)%#% JhZ XaVbeh dg
V k^hZ id ]daY i]Z ldg`e^ZXZ l]Zc egVXi^"
XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg
]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z
bVX]^cZ#
$/./4/6%22%!#( BV^ciV^chiVW^a^in
VcYWVaVcXZViVaai^bZh#
-!.9 -!#().%3 #!. %*%#4
7/2+0)%#%3 4/7!2$ /0%2!4/2
@cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z
ldg`e^ZXZid`^X`WVX`#
!,7!93 ,/#+ -/"),% "!3%3
)& 53%$ "%&/2% /0%2!4).'
-!#().%29#
#%24!). $534 -!9 "% (!:!2$/53
id i]Z gZhe^gVidgn hnhiZbh d[ eZdeaZ VcY
Vc^bVah!ZheZX^Vaan[^cZYjhi#7ZVlVgZd[
i]Z ineZ d[ Yjhi ndj VgZ ZmedhZY id VcY
ValVnhlZVgVgZhe^gVidgYZh^\cZYid[^aiZg
i]ViineZd[Yjhi#
Additional Safety Instructions for
Welding Fume Extractors
5. WELDING IN A CONFINED SPACE CAN
BE HAZARDOUS.
6. PREVENT FIRES.
7. EXPERIENCING DIFFICULTIES.
1.WELDING FUMES.
2. PROTECT BODY FROM ARC BURNS,
SPARKS, AND SPATTER.
3. EQUIPMENT MAINTENANCE.
4. WORKING AREA.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
Occupational Safety and Health Administration OSHA.
American Welding Society AWS.
American National Standards Institute ANSI.
National Institute for Occupational Safety and Health NIOSH.
International Agency For Research On Cancer IARC.
National Fire Protection Association NFPA,
www.nfpa.orgwww.sparky.org
American Conference of Governmental Industrial Hygienists ACGIH.
Meeting Welding Fume Extraction Codes
and Standards
Welding, cutting, brazing, or soldering of metals can give off poisonous fumes containing zinc,
lead, beryllium, cadmium, mercury, fluorine, and hexavalent chromium and others. These fumes
typically originate from fluxes, solders, anti-corrosion coatings, pigments, metal fillers, and
residual chemicals on the workpiece. This machine is designed to help meet the new welding shop
clean air requirements mandated by OSHA. The Model G0648 Welding Fume Extractor is designed
to be a part of an overall fume control system. It is NOT designed to serve as a "single-solution”
for keeping workers safe from all welding fumes. You must contact OSHA to find out how to design
and maintain the best overall welding fume control system for your work station or shop. Often,
depending on the workspace size, volume of work, type of material to be welded, or other special
circumstances, you must use additional safety equipment such as personal air line respirators,
hoods, masks, and complete body protection.
Contact the organizations below to help you meet welding fume extraction requirements:
READ ELECTRICAL SAFETY
ON PAGE 36!
SECTION 2: CIRCUIT REQUIREMENTS
Full Load Amperage Draw
Power Supply Circuit Requirements
If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
220V 3-Phase
Operation
Extension Cords
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Figure 2.
Power Connection
Figure 2
<gdjcY^c\E^c
8jggZci
8Vggn^c\
7aVYZh
<gdjcYZY
DjiaZi7dm
NOTICE
This machine uses sensitive electronics that
rely on stable current on all power supply
legs. We do not recommend connecting this
machine to a phase converter. Ignoring this
notice may void warranty.
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 3: SETUP
Items Needed for
Setup
please imme-
diately call Customer Service at (570) 546-9663
for advice.
Otherwise, filing a freight claim can be difficult.
Unpacking
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
Description Qty
Inventory
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Crate 1: Figure 3Qty
A.
B.
C.
D.
E.
F.
G.
Box 2: Figure 4Qty
H.
SUFFOCATION HAZARD!
Immediately discard all plastic
bags and packing materials to
eliminate choking/suffocation
hazards for children and
animals.
Figure 4.
Figure 3.
Hardware Recognition Chart
Floor Load
Machine Data Sheet
Placement Location
Figure 5
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Site Considerations
Figure 5.
220V
3-PHASE
DUCTING
WORK ZONE
RADIUS
RECYCLED
AIR
s.%
BASIC
WELDING
BENCH
OPTIONAL
G0650 WELDING
DOWNDRAFT
TABLE
LOWER
SUCTION
CONNECTION
ONLY
OVERHEAD
SUCTION
CONNECTION
ONLY
24" MINIMUM
OUTPUT
CLEARANCE
L6AA
DUAL SUCTION CONNECTION
OPTIONAL
G0650 WELDING
DOWNDRAFT
TABLE
ACCESSORIES Page 23
Figure 6.
Test Run
TroubleshootingPage 34
To test run the machine:
1. Maintenance Page
25
2.
Figure 7
Ducting Arm
Installation
Figure 7.
To install the ducting arm:
1.
2.
Note:Position the port so it points in the
direction where you will connect ducting to
reduce the need for elbows and tees. Having
a duct that is longer than 15 feet, using
alternating sizes of connections, or using too
many elbows or tees will dramatically reduce
the available CFM at your downdraft table.
When connecting duct to this fume extractor,
make sure that you use only fireproof duct
and fittings. Refer to the Accessories sec-
tion on Page 23 for fireproof duct options.
3.
Figure 6
3.
Figure 7
8.
9.
10.
OFF
Step
11.
Figure 7
NOTICE
This machine uses sensitive electronics
that rely on a good ground. Never unplug
the machine while it is running or machine
damage can occur. Always use the ON/OFF
button or the EMERGENCY STOP button to
shut the machine down. When the machine
is completely stopped, it then can be
unplugged from the power supply. Ignoring
this notice will void the warranty.
5.
6.
7.
Figure 8.
4.
Figure 8
SECTION 4: OPERATIONS
Damage to your eyes and lungs could result
from using this machine without proper pro-
tective gear. Always wear the appropriate
respirator and welding helmet fitted with the
correct type of eye protection when welding
and operating this machine.
Operation Safety
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
General Operation
To use the machine:
1. Control Panel OperationPage
19
2.
3.
4.
5.
6.
7.
Note:If the warning lamp/buzzer comes on,
it indicates that the rolling-type filter has run
out and it is time to replace the roll.
8.
Note:After the machine has operated over
a minute and then shut down, the FILTER
CLEANING lamp will light indicating that as
soon as the fan completely stops the vibrat-
ing filter will operate in three short durations
approximately 3 seconds each.
9.
10.
11.
Table of contents
Other Grizzly Welding System manuals
Grizzly
Grizzly H8153 Manual
Grizzly
Grizzly H8155 User manual
Grizzly
Grizzly H8154 User manual
Grizzly
Grizzly T10499 User manual
Grizzly
Grizzly H8151 Manual
Grizzly
Grizzly H8153 User manual
Grizzly
Grizzly 230V User manual
Grizzly
Grizzly G0879 User manual
Grizzly
Grizzly G0880 User manual
Grizzly
Grizzly H8155 Manual
