Groupe Schneider TSX Premium User manual

TSX Premium
TSX P57 / TSX DEY-DSY
Processor / Discrete Input/Output
Prozessoren / Digitale Ein-/
Ausgangsmodule
Processeur / Entrées/Sorties T.O.R.
Procesadores / Entradas/Salidas T.O.R.
Processori / I/O Digitali
Quick Reference Guide
Kurzanleitung
Instruction de service
Guía de referencias rápidas
Guida di riferimento rapido

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COMMONS
Product-specific section. Common section. Contents
General safety advice for users 2
TSX P57-10 / P57-20 processors 4
Presentation 4
Physical description 4
Catalog 5
Installation / Mounting 5
Auxiliary functions 6
Characteristics 8
Maintenance / Diagnostics 8
Discrete I/O modules 9
Presentation 9
Physical description 9
Catalog 10
Installing / Mounting 11
Functions 12
Connection equipment and wiring rules 13
Characteristics of input modules with terminal block connection 15
Characteristics of input modules with connector(s) 16
Characteristics of output modules with terminal block connection 16
Characteristics of output modules with connector(s) 19
Maintenance / Diagnostics 19
Operating conditions 20
Connections 101
Discrete inputs 101
Discrete outputs 104

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General safety advice for users
1General
This manual is intended for personnel technically qualified to install, operate and maintain the
productswhich aredescribed herein.For advanceduse ofthese productsplease contactyour
nearest sales office for additional information.
Thecontentsofthismanualarenotcontractualandcannotunderanycircumstanceextend
orrestrictcontractwarrantyclauses.
2Qualificationofpersonnel
Only qualifiedpersonnelareauthorized toinstall, operate ormaintain the products.Any work
performed by an unqualified person or non-observance of the safety instructions contained in
this document or attached to the equipment may jeopardize the safety of personnel and/or
cause irreparable damage to equipment.
3Warnings
Warnings serve to prevent specific risks encountered by personnel and/or equipment. They
are indicated in the documentation and on the products by different warning symbols :
Caution
Indicates that not following instructions or ignoring the warning may cause serious
personal injury, death and/or serious damage to equipment.
Important or
Indicates that not following a specific instruction may lead to minor injury and/or damage
to equipment.
Comment
Highlights important information relating to the product, its operation or its accompanying
documentation.
4Conformityofuse
Theproducts describedin thismanual conformto the European Directives(*) towhich they
are subject (CE marking). However, they can only be used correctly in the context of the
applications for which they are intended (described in the various documents) and when
connected to approved third party products.
(*) DEMC and DLV Directives, concerning Electromagnetic Compatibility and Low Voltage.
5Installingandsettingupequipment
It is important to observe the following rules when installing and starting up equipment. In
addition, if the installation includes digital links, it is essential to follow the basic wiring rules,
given in the user's guide, reference TSX DG GND.
• Safety instructions must be followed meticulously. These instructions are in the documen-
tation or on the equipment being installed and set up.
• The type of equipment defines the way in which it should be installed :
- aflush-mountable device(for example, aprocess controlterminal) must beflush-mounted,
- a device which is to be built in (for example, a PLC) must be placed in a cabinet or
enclosure,
- the casing of a laptop or portable device (for example, a programming terminal or a
notebook) must remain closed,
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General safety advice for users
• If the device is permanently connected, its electrical installation must include a device
to isolate it from the power supply and a circuit-breaker to protect it against overcurrents
and isolation faults. If this is not the case, the power socket must be grounded and be
easily accessed. The device must be connected to the protective ground.
• If the device is supplied with 24 or 48 VDC, the low voltage circuits must be protected.
Only use power supplies which conform to the standards currently in force.
• Check that the supply voltages remain within the tolerance ranges defined in the
technical characteristics of the devices.
• All measures must be taken to ensure that any power return (immediate, warm or cold)
does not lead to a dangerous state which may place personnel or the installation at
risk.
• Emergency stop devices must remain effective in all the device's operating modes,
even those which are abnormal (for example, when a wire becomes disconnected).
Resetting these devices must not cause uncontrolled or improper restarts.
• Cables which carry signals must be located where they do not cause interference with
the control system functions by capacitative, inductive or electromagnetic interference.
• Control system equipment and their control devices must be installed in such as way
as to ensure that they are protected against unintentional operation.
• Appropriate safety measures must be taken for the inputs and outputs, to prevent
improper states in the control system device, if no signal is received.
6 Equipment operation
The operational safety and availability of a device is its ability to avoid the appearance
of faults and to minimize their effects if they occur.
A fault inside the control system is known as :
• passive, if it results in an open output circuit (no command is sent to the actuators).
• active, if it results in a closed output circuit (a command is sent to the actuators).
From the safety point of view, a given fault is dangerous or not depending on the type
of command given during normal operation. A passive fault is dangerous if the normal
command is the operation of an alarm. An active fault is dangerous if it maintains or
activates an undesirable command.
The system designer must use devices external to the PLC to protect against active
faults inside the PLC, whether they are indicated or not.
7 Electrical and thermal characteristics
Details of the electrical and thermal characteristics of devices are given in the associated
technical documents (installation manuals, service instructions).
8 Maintenance
Troubleshooting procedure
• Control system equipment should only be repaired by qualified personnel (after sales
service engineer, or technician approved by Schneider Automation SA). Only certified
replacement parts or components should be used.
• Before performing any operation on equipment, always cut the power supply off and
mechanically lock any moving parts.
Replacement and recycling of used batteries
Use batteries of the same type as the originals and dispose of defective batteries in the
same way as toxic waste.

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TSX P57-10 / P57-20 processors
Presentation
The TSX Premium range has two processors: TSX P57-10 and TSX P57-20 which manage
the modules of a PLC station (discrete I/O, analog I/O, application-specific modules),
distributed over one or more racks connected on Bus X:
• TSXP57-10 processormanages amaximum of 2 TSX RKY..Eracks, containinga maximum
of 512 discrete I/O, 24 analog I/O and 2 application-specific modules (counter, axis control,
stepper control, communication or weighing),
• TSX P57-20 processor, manages a maximum of 8 TSX RKY..E racks, containing a
maximum of 1024 discrete I/O, 80 analog I/O and 6 application-specific modules (counter,
axis control, stepper control, communication or weighing).
Each processor integrates:
• a protected internal RAM memory which can accept the application program and can be
extended by a PCMCIA memory card (RAM or FLASH EPROM),
• a realtime clock,
• 2 terminal ports (TER and AUX) which enable simultaneous connection of several devices
(programming terminal, man-machine interface terminal, etc),
• a slot for a PCMCIA communication card (FIPWAY, FIPIO Agent, UNI-TELWAY, serial link).
The application program is designed using PL7 Junior software, which offers:
• 4 programming languages,
• a multitasking software structure (master task and fast task, event processing),
• modification of currently running programs, etc.
Physical description
1Display block: RUN, ERR, I/O and TER
indicator lamps.
2Pencil-point button: RESET.
3Terminal port: TER.
4Man-machine interface port: AUX.
5Slot for memory extension, fitted with a
cover. If no memory card is present
(PCMCIA, type 1), the cover must remain in
place.
6Slot for communication card (PCMCIA, type
3). If no communication card is present, this
slot is fitted with a cover.
1
2
3
4
5
6

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TSX P57-10 / P57-20 processors
Catalog
References TSX P57 10 TSX P57 20
TSX RKY ..E racks 2 8
Module slots 24 96
Discrete I/O 512 1024
Analog I/O 24 80
Application-specific modules 2 (1) 6 (1)
Communication 1 PCMCIA (2) 1 PCMCIA (2)
Network connection 1 1
(1) Counter (TSX CTY ..), axis control (TSX CAY ..), stepper control (TSX CFY ..), communication
(TSX SCY ..), weighing (TSX AWY ..)
(2) Plus 1 PCMCIA card per communication module (TSX SCY ..).
Installation / Mounting
A TSX P57 .. processor module is installed in a TSX RKY .. rack in position 00 or 01 depending
on the type of power supply module used (standard or double format):
• if the rack is fitted with a TSX PSY 1610/2600
standard format power supply module, the
processor is installed in position 00.
• if the rack is fitted with a TSX PSY 3610/5500/
5520double formatpower supply module, the
processor is installed in position 01.
For mounting modules on the rack, refer to the rack service instructions.
The rack power supply must always be POWERED DOWN prior to mounting a
processor module.
01 02 03 04 05 06 PS 00
02 03 04 05 0601 PS 00
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TSX P57-10 / P57-20 processors
Auxiliary functions
Terminal port and auxiliary port
2 x 8-pin mini-DIN connectors (non-isolated RS 485 link)
respectively connect:
• TER: an FTX / PC compatible, or to connect the PLC to the
UNI-TELWAY bus by means of the TSX P ACC 01 isolator
box. This port enables power of 5 V to be supplied, for
example to the FTX 117 programming terminal.
• AUX: a man-machine interface terminal or a printer. This
port does not supply power of 5 V.
By default, the terminal ports offer the UNI-TELWAY master
communication mode at 19200 bauds and by configuration
the UNI-TELWAY slave mode or ASCII characters.
Slot for a PCMCIA communication card
This slot, on the processor front panel, receives a type 3
PCMCIA communication card:
• TSX SCP 111: RS 232 D multiprotocol,
• TSX SCP 112: 20 mA current loop multiprotocol,
• TSX SCP 114: RS 485 multiprotocol, compatible with
isolated RS 422,
• TSX FPP 10 / 20: FIPIO Agent / FIPWAY.
The processor must always be POWERED DOWN
prior to inserting or removing a communication
card.
RAM internal memory
This memory of 32 Kwords (TSX P57-10) or 48 Kwords
(TSX P57-20) holds the application (data, program and
constants).
If the application is too large for the RAM memory, the memory can be extended by a PCMCIA
memory card. In this case, the program and the constants are memorized in the PCMCIA and
the data in the RAM memory.
The internal RAM memory can be protected by an optional battery (TSX PLP 01),
located in the power supply module. The protection is only effective if the power supply
and processor modules are kept in place in the rack.
PCMCIA communication card
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TSX P57-10 / P57-20 processors
PCMCIA memory card slot
This slot, on the processor front panel, receives an optional
type 1 PCMCIA format memory card. If the card is not
present, the slot cover must be kept in place. There are 3
types of memory card:
•protected RAM used during creation and debugging of the
applicationprogram. The memoryisprotectedbyaremovable
battery integrated in the memory card,
•FLASHEPROM when theapplicationprogram is operational
(debug completed),
•BACKUPforloadingthe application programintotheinternal
RAM memory, without using a terminal. This card must be
loaded before hand with the application program, the size of
which should be less than 32 Kwords.
A memory card can be inserted or removed with the
POWER ON (causes a cold start). To become
operational, a memory card must be fitted with a
handle.
References Type Capacity Processor compatibility
TSX P 57 10 TSX P 57 20
TSX MRP 032P RAM 32 Kwords Yes Yes
TSX MRP 064P RAM 64 Kwords Yes Yes
TSX MRP 0128P RAM 128 Kwords Non Yes
TSX MFP 032P (*) RAM 32 Kwords Yes Yes
TSX MFP 064P RAM 64 Kwords Yes Yes
TSX MFP 0128P RAM 128 Kwords No Yes
TSX MFP BAK032P RAM 32 Kwords Yes Yes
(*) II • 02
RESET button
Using a pencil to push this button causes the application to cold-start:
• processor running normally : start in STOP or in RUN according to configuration,
• processor faulty : forced start in STOP.
RUN / STOP function
This is used to start or stop execution of the application program, via a programming terminal
or a discrete input defined during configuration. Stopping by means of this physical input takes
priority over starting via a terminal.
Realtime clock
The processor realtime clock manages the current date and time as well as the date and time
of the last application stop. These are managed even when the processor is powered down,
as long as it is mounted on the rack with the power supply module, and protected by a battery.
If the processor is removed, the date and time information is lost.
Memory card
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TSX P57-10 / P57-20 processors
Characteristics
Processors TSX P57-10 TSX P57-20
Maximum configuration
Racks (6/8/12 positions) 2 8
Modules 24 (2 app-specific mods) 96 (6 app-specific mods)
Discrete I/O 512 1024
Analog I/O 24 80
Functions
Terminal port 2 2
Memory extension Yes (1 PCMCIA) Yes (1 PCMCIA)
Realtime clock Yes Yes
Memory
Internal RAM (1) 32 Kwords 48 Kwords
Memory extension 32 / 64 Kwords 32 / 64 / 128 Kwords
Max. memory 96 Kwords 176 Kwords
Communication
PCMCIA card 1 1
UNI-TELWAY 1 (terminal port) 1 (terminal port)
FIPWAY 1 1
Application structure
Master task 1 1
Fast task 1 1
Event processing 32 (1 of which takes priority) 64
Execution time for 1K instructions (2)
Internal RAM 1.39 ms 0.78 ms
PCMCIA card 1.39 ms 0.98 ms
Programming software PL7 Junior (under Windows) PL7 Junior (under Windows)
Languages Ladder, Grafcet, Ladder, Grafcet,
Structured Text, List. Structured Text, List.
(1) Can be protected by a battery on the (2) 65% Boolean / 35% Numeric.
power supply module.
Maintenance / Diagnostics
4 indicator lamps on the processor front panel, enable rapid
diagnostics of the PLC status:
•RUN (green): PLC status (on : application running normally;
flashing : PLC in STOP; off : PLC faulty, application missing
or invalid),
•ERR (red): blocking/non-blocking faults (on : module failure,
systemor power supply fault ;flashing : application, PCMCIA
memory card or communication fault),
•I/O (red): I/O faults (on : configuration fault or I/O module
fault),
•TER (yellow): terminal port (on : exchange in progress).

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Discrete I/O modules
Presentation
Physical description
Modules with connection via HE 10 connector
1Display block.
2HE10 connectors protected by a cover. They enable
connection of the sensors and preactuators either directly
via preformed cables, or via TELEFAST 2 connection sub-
bases.
1
2
64 I or 64 O 32 I or 32 O 16 I 8 I or 8 O
64 I or 64 O 32 I or 32 O 16 I 8 I or 8 O
Modularity
Connection
HE 10
connectors
Connection
Screw
terminal
blocks
(Terminal
blocks not
shown)

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Discrete I/O modules
Modules with connection via screw terminal block
1Display block.
2Removable screw terminal block for direct connection of
the sensors and preactuators.
3Door providing access to screw terminals and also acting
as a reference label holder.
4Module locating device.
The terminal block is supplied separately, under
the reference TSX BLY 01.
•Reference label
This removable label is supplied with the module, to be
placed inside the door (3). Printed on both sides, it displays
the following information:
- door closed: module reference and type of channel. In the
space provided, the user enters the module address and
channel symbols,
- door open: wiring of inputs and/or outputs, with channel
numbers and connection terminal numbers.
Catalog
TSX DEY .. input modules
Reference Modularity Connect. Voltage Isolation Logic Filtering IEC 1131
DEY 08 D2 8 (1) Ter. block 24 VDC Yes Pos. 4 ms Type 2
DEY 16 D2 16 (1) Ter. block 24 VDC Yes Pos. 4 ms Type 2
DEY 16 D3 16 (1) Ter. block 48 VDC Yes Pos. 4 ms Type 2
DEY 16 A2 16 (2) Ter. block 24 VAC Yes Pos./Neg. 50/60 Hz Type 2
DEY 16 A3 16 (2) Ter. block 48 VAC Yes 50/60 Hz Type 2
DEY 16 A4 16 (2) Ter. block 115 VAC Yes 50/60 Hz Type 2
DEY 16 A5 16 (2) Ter. block 230 VAC Yes 50/60 Hz Type 2
DEY 16 FK 16 (3) HE10 24 VDC Yes Pos. 0.1…7.5 ms Type 1
DEY 32 D2K 32 (3) HE10 24 VDC Yes Pos. 4 ms Type 1
DEY 64 D2K 64 (3) HE10 24 VDC Yes Pos. 4 ms Type 1
(1) CENELEC 2 and 3-wire proximity sensor compatibility
(2) CENELEC AC 2-wire proximity sensor compatibility
(3) Telemecanique 2 and 3-wire proximity sensor compatibility
2
1
4
3
4
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Discrete I/O modules
TSX DSY .. output modules
Reference Modularity Connect. Voltage Current Logic Protection Response
(5) time
DSY 08 T2 8 (T) Ter. block 24 VDC 0.5 A Pos. Yes (1) 1 ms
DSY 08 T22 8 (T) Ter. block 24 VDC 2 A Pos. Yes (1) 0.2 ms
DSY 08 T31 8 (T) Ter. block 48 VDC 1 A Pos. Yes (1) 0.3 ms
DSY 16 T2 16 (T) Ter. block 24 VAC 0.5 A Pos. Yes (1) 1 ms
DSY 16 T3 16 (T) Ter. block 48 VAC 0.5 A Pos. Yes (1) 1 ms
DSY 08 R5 8 (R) Ter. block 24 VDC 3 A Pos./Neg. No
(3)
24…240 VAC
DSY 08 R4D 8 (R) Ter. block 24…110 VDC 5 A Pos./Neg. Yes (2)
(3)
DSY 08 R5A 8 (R) Ter. block 24…48 VDC 5 A Pos./Neg. Yes (2)
(3)
24…240 VDC
DSY 16 R5 16 (R) Ter. block 24 VDC 3 A Pos./Neg. No
(3)
24…240 VAC
DSY 08 S5 8 (S) Ter. block 48…220 VAC 2 A Yes (2)
(3) (4)
DSY 16 S4 16 (S) Ter. block 24…110 VAC 1 A No
(3) (4)
DSY 32 T2K 32 (T) HE10 24 VDC 0.1 A Pos. Yes (1)
DSY 64 T2K 64 (T) HE10 24 VDC 0.1 A Pos. Yes (1)
(1) Outputs have an integrated device for protection against short-circuits and overloads.
Modules are protected against polarity inversions.
(2) Outputs are protected by interchangeable fuses, accessed via the module front panel.
(3) A device automatically cuts off the outputs when the terminal block is unlocked.
(4) The output fallback can be configured for all modules, with the exception of triac output
modules.
(5) All outputs are isolated.
(T) Transistor outputs (R) Relay outputs (S) Triac outputs
Installing / Mounting
Discrete I/O modules can be positioned anywhere on a TSX RKY ... rack.
For inserting modules in the rack, refer to the rack service instructions.
Modules can be inserted in and removed from the rack when the rack is powered
up; however, the sensor and preactuator supply must be off and the terminal
block disconnected.
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Discrete I/O modules
Functions
Currentgeneratorinputs
24VDCand48VDCinputsare"currentgenerator"type.Althoughtheinputvoltagemaybehigherthan
11V(for24VDCinputs)or20 V (for 48 VDCinputs), theinput currentis constant.
ProtectingDCsolidstateoutputs
Allprotectedsolid state outputshavea device whichdetectstheappearance of anoverloador a
short-circuitwhenan output is active. Any such faultdeactivatestheoutput(tripping)andthefault
issignalled(theindicatorlamp of the faultychannelflashesandtheprocessor I/O indicator lights
up).Touse an output after tripping, itmustbereactivated.
Reactivatingoutputs
Reactivationofatrippedoutputcan be automatic orcontrolled dependingontheoptionselected
duringconfiguration. ItisrequiredforDC solidstateoutputsorfor relayandtriacoutputsprotected
byinterchangeablefuses.Itiscarriedoutpergroupof8channelsbuthasnoeffectonchannelswhich
havenotbeenactivatedorarenotfaulty.
• ifreactivation is automatic,it is carriedoutevery 10 suntil the faultdisappears enabling ittobe
takeninto account,
• ifreactivationiscontrolledbytheapplicationprogramorviaaterminal,itwillbetakenintoaccount
ifthefaulthasdisappeared.Theminimum time between two reactivations is10 s.
Outputfallback
Onablockingfault,allmoduleoutputsaresettoastatedeterminedbytheuserduringconfiguration
: maintain state, fallback to 0 or fallback to 1.
SharingI/O
Eachmoduleis split functionallyintogroupsof 8 channelswhichmaybe assigned tothevarious
applicationtasks(forexample,foramodulewith16channels, channels 0 to 7 can beassigned to
theMASTtask and channels 8to15to the FAST task).
Channelsofthesamegrouphavethesameoperatingmodesandfunctionmanagement(fallbackand
reactivationofoutputs).
Programmableinputfiltering
TheTSXDEY16FKmoduleconfigurestheinputfiltertimebetween0and7.5ms(4msbydefault).
Toavoidtakingaccountofbouncewhenmechanicalcontactsareclosed,itisadvisableto
useafiltertimegreaterthan3ms.
Latching
TheTSXDEY16FKmoduleusestotakeaccountofveryshortpulsesandpulseswhichareshorter
thanthePLCscantime.Theinputchangeofstateistakenintoaccountsothatitmaybeprocessed
inthe following taskscan.
Thetimewhichseparatesthearrivalof2pulsesonthesameinputmustbegreaterthanor
equaltothetimeof2PLCscans.
Theminimumdurationofthepulseshouldbegreaterthanthefiltertimeconfigured.
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Discrete I/O modules
Eventmanagement
TheTSXDEY16FKmodulecanbeusedtoconfigureupto16inputswhichenabletheacceptance
ofeventsandtheirimmediateprocessing(processingonaninterrupt).
Monitoringpresenceoftheterminalblock
Allterminal block modules includeafacilityformonitoringthattheterminalblock is onthemodule.
A fault is signalled if the terminal block is missing or if it is not properly attached to the module.
Monitoringshort-circuitsandoverloads
Transistoroutputmodulesincludealoadstatemonitoringfacility.Theshort-circuitoroverloadofone
ormoreoutputscausesafaultandtherelevantoutputstotrip.
Monitoringsensorvoltage
Allinputmodules include afacilityfor monitoring thatthesensor and module supplyvoltageis at
a sufficient level to ensure correct operation of the input channels. If this voltage is lower than a
definedthreshold,afault is signalled.
Thesensorsupplymustbeprotectedbya0.5Afastblowfuse.
Monitoringpreactuatorvoltage
Allmoduleswithsolidstateoutputsincludeafacilityformonitoringthatthepreactuatorandmodule
supplyvoltageisatasufficientleveltoensurecorrectoperationoftheoutputchannels.Ifthis voltage
is lower than a defined threshold, a fault is signalled
.
Connection equipment and wiring rules
Wiringrules
•Externalpowersuppliesforsensorsandpreactuators
Thesepowersuppliesmustbeprotectedagainstshorts-circuitsandoverloads,byfastblowfuses.
Ifthe24VDCinstallationdoesnotconformtoVLSF(verylowsafetyvoltage)standards,the
0Vofthepowersupplymustbeconnectedtotheprotectiveground,whichshouldbetaken
togroundasnearaspossibletothepowersupplyunit.
• Inputs
UsingtheTSXDEY16FKfastinputmodulerequirestheinputfiltertimetobeadaptedtothedesired
function:useofsensorswithmechanicalcontactoutputsrequiresafiltertimeof•3 ms. In order
toachievefaster operation, use DC inputsandsensorswhoseresponsetimeislessthanthatof
ACinputs.
• Outputs
Forhighcurrents,itisadvisabletosegmenttheterminalconnectionsbyprotectingeachonewith
afast blow fuse.
Usewireofasufficientcross section to avoid voltagedropsandtemperaturerises.
• Cablerouting
InordertolimittheACcoupling,separatethepowercables(powersupply,powercontactors,etc)
andinput(sensors)andoutput(preactuators)cables.
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Discrete I/O modules
Connection of modules with screw terminal block
Each terminal can accept bare wires or wires fitted with cable
ends, or open lugs.
• minimum: 1 wire, 0.2 mm
2
(AWG 24) without cable end,
• maximum: 1 wire, 2 mm
2
without cable end or,
1 wire, 1.5 mm
2
with cable end.
Connection of modules with HE10 connectors
•20-wire preformed cable, 22 gauge (0.34 mm
2
)
Used for wire-to-wire connection of I/O to sensors, preactuators or connection terminals.
There are 2 product references: TSX CDP 301 (3 meters) and TSX CDP 501 (5 meters).
Terminal / Wire Terminal / Wire
1 white 2 brown
3 green 4 yellow
5 grey 6 pink
7 blue 8 red
9 black 10 violet
11 grey-pink 12 red-blue
13 white-green 14 brown-green
15 white-yellow 16 yellow-brown
17 white-grey 18 grey-brown
19 white-pink 20 red-brown
•Preformed connection cable with flying leads and sheath, 28 gauge (0.08 mm
2
)
Used to connect I/O to TELEFAST 2 rapid
wiringconnectionand adaptation interfaces.
Bearing in mind the small cross section of
the wires, it is recommended that the con-
nection cable is only used for low current
inputs or outputs (- 100 mA).
There are 3 product references:
TSX CDP 102 (1 meter), TSX CDP 202
(2 meters) and TSX CDP 302 (3 meters).
•Connection cable, 22 gauge (0.34 mm
2
)
Used to connect the I/O to TELEFAST 2
rapid wiring connection and adaption
interfaces.
The wire cross section (0.34 mm
2
) enables higher
currents to be carried than is possible using the preformed
connection cable (- 500 mA).
There are 5 product references: TSX CDP 053 (0.5 meters),
TSX CDP 103 (1 meter), TSX CDP 203 (2 meters), TSX CDP 303 (3 meters) and
TSX CDP 503 (5 meters).
Module
Preformed cable
Module
Preformed
connection
cable
TELEFAST 2
ABE-7H
Connection
cable
5,5 mm
max.
•••••

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Discrete I/O modules
Characteristics of input modules with terminal block connection
DC inputs
TSX module reference DEY 08D2 DEY 16D3 DEY 16A2
DEY 16D2
Nominal input Voltage 24 VDC 48 VDC 24 VDC
values Current 7 mA 7 mA 16 mA
Input limit at state 1 Voltage • 11 V • 30 V - Ual - 14 V
values Current • 6.5 mA • 6.5 mA • 6.5 mA
(U = 11 V) (U = 30 V)
at state 0 Voltage - 5 V - 10 V • Ual - 5 V
Current - 2 mA - 2 mA - 2 mA
Sensor supply 19…30 V 38…60 V 19…30 V
(ripple included) (1) (1)
Input impedance at state 1 for 24 V 4 kΩ7 kΩ1.6 kΩ
Type of input current sink current sink resistive
Paralleling of inputs Yes Yes Yes
Compatibility 2-wire/3-wire prox sensor IEC 947-5-2 IEC 947-5-2 IEC 947-5-2
Dielectric strength (50/60 Hz, 1 min) 1500 V rms 1500 V rms. 1500 V rms.
Consumption 5 V typical 55 / 80 mA 80 mA 80 mA
(2) typ. sensor supply 25 +(Nx 7) mA 25 +(Nx 7) mA 15 +(Nx 15) mA
Dissipated power (2) 1 +(Nx 0.15) W 1 +(Nx 0.3) W 1 +(Nx 0.4) W
(1) up to 34 V (1 hr / 24 hrs) (2) N = number of channels at 1
AC inputs
TSX module reference DEY 16A2 DEY 16A3 DEY 16A4 DEY 16A5
Nominal input Voltage 24 VAC 48 VAC 100..120 VAC 200..240 VAC
values Current 15 mA 16 mA 12 mA 15 mA
Input limit at state 1 Voltage 10 V 29 V 74 V 159 V
values Current 6 mA 6 mA 6 mA 6 mA
(U = 10 V) (U = 29 V) (U = 74 V) (U = 159 V)
at state 0 Voltage 5 V 10 V 20 V 40 V
Current 3 mA 4 mA 4 mA 4 mA
Frequency 47…63 Hz 47…63 Hz 47…63 Hz 47…63 Hz
Sensor supply 20…26 V 40…52 V 85…132 V 170…264 V
Input impedance 1.6 kΩ3.2 kΩ9.2 kΩ20 kΩ
Type of input resistive capacitive capacitive capacitive
Compatibility 2-wire/3-wire prox. sensor IEC 947-5-2 IEC 947-5-2 IEC 947-5-2 IEC 947-5-2
Dielectric strength (50/60 Hz, 1 min) 1500 V rms. 1500 V rms. 1500 V rms. 2000 V rms.
Consumption 5 V typical 80 mA 80 mA 80 mA 80 mA
typ. sensor supply (mA) 15 + (Nx15) 16 + (Nx16) 15 + (Nx15) 12 + (Nx12)
Dissipated power per channel 0.89 W 0.86 W 0.83 W 0.97 W

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Discrete I/O modules
Characteristics of input modules with connector(s)
TSX module reference DEY 16FK DEY 32D2K DEY 64D2K
Nominal input Voltage 24 VDC 24 VDC 24 VDC
values Current 3.5 mA 3.5 mA 3.5 mA
Input limit at state 1 Voltage • 11 V • 11 V • 11 V
values Current • 3 mA • 3 mA • 3 mA
at state 0 Voltage - 5 V - 5 V - 5 V
Current - 1.5 mA - 1.5 mA - 1.5 mA
Sensor supply 19…30 V 19…30 V 19…30 V
(ripple included) (1) (1) (1)
Type of input current sink current sink current sink
Paralleling of inputs Yes No No
Compatibility 2-wire/3-wire prox.sensor Yes Yes Yes
Dielectric strength (50/ 60 Hz, 1 min) 1500 V rms. 1500 V rms. 1500 V rms.
Consumption 5 V typical 250 mA 135 mA 155 mA
(2) 24 V typ. sensors 20 +(Nx 3.5) mA 30 +(Nx 4) mA 60 +(Nx 4) mA
Dissipated power (2) 1.2 +(Nx 0.1) W 1 +(Nx 0.1) W 1.5 +(Nx 0.1) W
(1) up to 34 V (1 hr / 24 hrs) (2) N = no. of channels at 1
Characteristics of output modules with terminal block connection
Transistor outputs
TSX module reference DSY 08T2 DSY 08T22 DSY 08T31 DSY 16T3
DSY 16T2
Nominal output Voltage 24 VDC 24 VDC 48 VDC 48 VDC
values Current 500 mA 2 A 1 A 250 mA
Output limit Voltage 19…30 V (1) 19…30 V (1) 38…60 V 38…60 V
values Current / channel 0.5 A 2 A 1 A 0.25 A
Current / module 4 A / 7 A 14 A 7 A 4 A
Leakage current at state 0 < 1 mA < 1 mA < 1 mA < 1 mA
Residual voltage < 1.2 V < 0.5 V < 1 V < 1.5 V
Min. load impedance 48 Ω12 Ω48 Ω192 Ω
Response time 1.2 ms 200 µs 300 µs1.2ms
Preactuator voltage 16 V 16 V 34 V 34 V
detection threshold
Dielectric strength (50/60 Hz, 1 mn) 1500 V rms. 1500 V rms. 1500 V rms. 1500 V rms.
Consumption 5 V typical 55/80 mA 55 mA 55 mA 80 mA
preactuator supply 30/40 mA 30 mA 30 mA 40 mA
Dissipated power 1 / 1.1 W 1.3 W 2.2 W 2.4 W

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Discrete I/O modules
50 VA relay outputs
TSX module reference DSY 08R5 / DSY 16R5
Operating AC current 24..240 V / 20..264 V
voltage DC current 12..24 V / 10..34 V
Thermal current 3 A
AC Resistive Voltage 24 VAC 48 VAC 100..120 VAC 200..240 VAC
load AC12 Power 50 VA (5) 50 VA (6) 110 VA (6) 220 VA (6)
duty 110 VA (4) 220 VA (4)
Inductive Voltage 24 VAC 48 VAC 100..120 VAC 200..240 VAC
AC14 Power 24 VA (4) 10 VA (10) 10 VA (11) 10 VA (11)
and 24 VA (8) 50 VA (7) 50 VA (9)
AC15 110 VA (2) 110 VA (6)
duty 220 VA (1)
DC Resistive Voltage 24 VDC
load DC12
Power 24 W (6)
duty 40 W (3)
Inductive Voltage 24 VDC
DC13
Power 10 W (8)
duty 24 W (6)
Response Switch on < 8 ms
time Switch off < 10 ms
Isolation (50/60 Hz, 1 min) 2000 V rms.
Consumption 5 V internal 55 / 80 mA
(12) 24 V relay (8.5 x N) mA
Dissipated power (12) 0.25 + (0.2 x N) W
100 VA relay outputs
TSX module reference DSY 08R4D
Operating AC current not allowed
voltage DC current 24..130 V / 19..143 V
Thermal current 5 A (max. 6 A per common)
DC Resistive Voltage 24 VDC 48 VDC 100..130 VDC
load DC12
Power 50 W (6) 100 W (6) 220 W (6)
duty 100 W (3) 200 W (3) 440 W (3)
Inductive Voltage 24 VDC 48 VDC 110 VDC
DC13
Power 20 W (8) 50 W (8) 110 W (8)
duty 50 W (6) 100 W (6) 220 W (6)
Response Switch on < 10 ms
time Switch off < 15 ms
Isolation (50/60 Hz, 1 min) 2000 V rms.
Consumption 5 V internal 55 mA
(12) 24 V relay (10 x N) mA
Dissipated power (12) 0.25 + (0.24 x N) W
(1) 0.1 x 10
6
operations (5) 0.7 x 10
6
operations (9) 3 x 10
6
operations
(2) 0.15 x 10
6
operations (6) 1 x 10
6
operations (10) 5 x 10
6
operations
(3) 0.3 x 10
6
operations (7) 1.5 x 10
6
operations (11) 10 x 10
6
operations
(4) 0.5 x 10
6
operations (8) 2 x 10
6
operations (12) N = no. of channels at 1

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Discrete I/O modules
100 VA relay outputs
TSX module reference DSY 08R5A
Operating AC current 24..240 V / 20..264 V
voltage DC current 24..48 V / 19..60 V
Thermal current 5 A (max. 6 A per common)
DC Resistive Voltage 24 VAC 48 VAC 100..120 VAC 200..240 VAC
load AC12 Power 100 VA (5) 100 VA (6) 220 VA (6) 440 VA (6)
duty 200 VA (4) 440 VA (4)
Inductive Voltage 24 VAC 48 VAC 100..120 VAC 200..240 VAC
AC14 Power 50 VA (4) 20 VA (10) 20 VA (11) 20 VA (11)
and 50 VA (8) 110 VA (7) 110 VA (9)
AC15 220 VA (2) 220 VA (6)
duty 440 VA (1)
DC Resistive Voltage 24 VDC 48 VDC
load DC12
Power 24 W (6) 50 W (6)
duty 50 W (3) 100 W (3)
Inductive Voltage 24 VDC 48 VDC
DC13
Power 10 W (8) 24 W (8)
duty 24 W (6) 50 W (6)
Response Switch on < 10 ms
time Switch off < 15 ms
Isolation (50/60 Hz, 1 min) 2000 V rms.
Consumption 5 V internal 55 mA
(12) 24 V relay (10 x N) mA
Dissipated power (12) 0.25 + (0.24 x N) W
(1) 0.1 x 10
6
operations (5) 0.7 x 10
6
operations (9) 3 x 10
6
operations
(2) 0.15 x 10
6
operations (6) 1 x 10
6
operations (10) 5 x 10
6
operations
(3) 0.3 x 10
6
operations (7) 1.5 x 10
6
operations (11) 10 x 10
6
operations
(4) 0.5 x 10
6
operations (8) 2 x 10
6
operations (12) N = no. of channels at 1
Triac outputs
TSX module reference DSY 08S5 DSY 16S4
Operating voltage (VAC) 48..240 V / 41..264 V 24..120 V / 20..132 V
Permissible current 2 A / channel - 12 A / module 1 A / channel - 12 A / module
Response Switch on - 10 ms
time Switch off - 10 ms
Isolation (50/60 Hz, 1 min) 2000 V rms.
Consumption 5 V typical 125 mA 220 mA
Dissipated power 0.5 W + 1 W/A per output 0.85 W + 1 W/A per output