Velleman-Kit K8090 User manual

Total solder points: 363
Difficulty level: beginner 1 2 3 4 5 ⌧advanced
8 CHANNEL USB RELAY CARD
ILLUSTRATED ASSEMBLY MANUAL H8090IP-1
UseyourcomputerUSBporttoconnecttotheoutside
world.
K8090
K8090

3
Features & specifications
Eight relay channels controlled by your computer!
Use your computer USB port to connect to the outside world. Connect up to 16A
to each of the high power relays. Board space for extra VDR noise suppressors is
provided and on board push buttons can be used to test/operate all the relays.
Features
 USB-controlled relay card
 manual operation for toggle, momentary or timer operation (selectable through
software)
 timer settings up to 18 hours (DLL function)
 optional open collector connectivity (push button simulation)
 event-driven and open protocol
 two way PC communication (USB Event return)
 LED indication for power and relay action
Optional VDR (type VDR300) transient suppression for use with inductive loads
minimum system requirements:
 PC running USB compatible Windows version
 USB1.1 and USB2.0 full speed compatible
 internet connection for software download
 optional DIN rail enclosure: B8006 (Note: cut-out the USB connector)*
Specifications
• power supply for relays: 9-10Vac or 12 to 14Vdc (500mA)
• 8 high-power relays: 16A each (resistive load)
• dimensions: 160 x 107 x 30mm / 6.3 x 4.2 x 1.2
Adllforownsoftware
developmentcanbedownloaded
fromourwebsite.Testsoftware
completesthepackage.
*If voltages > 30V are connected, then an enclosure must be used !

4
Assembly hints
1. Assembly (Skipping this can lead to troubles ! )
Ok, so we have your attention. These hints will help you to make this project
successful. Read them carefully.
1.1 Make sure you have the right tools:
• A good quality soldering iron (25-40W) with a
small tip.
• Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to
the tip, to give it a wet look. This is called ‘thinning’ and will protect the tip,
and enables you to make good connections. When solder rolls off
the tip, it needs cleaning.
• Thin raisin-core solder. Do not use any flux or grease.
• A diagonal cutter to trim excess wires. To avoid injury when cutting
excess leads, hold the lead so they cannot fly towards the eyes.
• Needle nose pliers, for bending leads, or to hold
components in place.
• Small blade and Phillips screwdrivers. A basic range
is fine.
For some projects, a basic multi-meter is required, or might
be handy
1.2 Assembly Hints :
⇒Make sure the skill level matches your experience, to avoid disappointments.
⇒Follow the instructions carefully. Read and understand the entire step before
you perform each operation.
⇒Perform the assembly in the correct order as stated in this manual
⇒Position all parts on the PCB (Printed Circuit Board) as shown on the
drawings.
⇒Values on the circuit diagram are subject to changes.
⇒Values in this assembly guide are correct*
⇒Use the check-boxes to mark your progress.
⇒Please read the included information on safety and customer service
0.000

5
* Typographical inaccuracies excluded. Always look for possible last minute man-
ual updates, indicated as ‘NOTE’ on a separate leaflet.
1.3 Soldering Hints :
1- Mount the component against the PCB
surface and carefully solder the leads
2- Make sure the solder joints are cone-shaped
and shiny
3- Trim excess leads as close as possible to the
solder joint
REMOVE THEM FROM THE TAPE ONE AT A TIME !
Assembly hints
DO NOT BLINDLY FOLLOW THE ORDER OF
THE COMPONENTS ONTO THE TAPE.
ALWAYS CHECK THEIR VALUE ON THE
PARTS LIST!

6
Construction
 R1 ... R21 : 1K (1 - 0 - 2 - B)
 R22 : 4.7 (4 - 7 - B - B)
 R23 ... R36 : 100K (1 - 0 - 0 - 3 - 1)
 R37 ... R46 : 200K (2 - 0 - 0 - 3 - 1)
2. Resistors.
R...
 D1 ... D10 : 1N4148
 D11 ... D14 : 1N4007
1. Diodes (check the polarity)
CATHODE
D...
 IC1 : 20p
3. IC socket. Watch the position of
the notch!
 LD1 ... LD11 : 3mm RED
LD1 … LD8 : Output indication
LD9 : USB DATA
LD10 : USB power indication
LD11 : Relay power indication
6. LEDs. Watch the polarity!
LD1
CATHODE
 T1
 T2
 T3
 T4
 T5 BC547B
 T6
 T7
 T8
7. Transistors
T1
 SK10 : B - female
8. USB connector
 C1, C2 : 22pF (22)
 C3 : 10nF (103)
 C4 ... C6 : 100nF (104)
 C7 : 470nF (474)
4. Capacitors
c...
3pins:
 JP1 : event
Set event jumper default to Off.
9. Pinheader
 SW1 ... SW8
(channel 1 to 8)
5. Push button

7
Construction
 SK1 : 2p power supply

SK2 ... SK9 : 2p (channels 1 ... 8)
10. Terminal blocks
 C8, C9: 4,7µF
11. Electrolytic capacitors.
Watch the polarity !
C...
 X1 : 12MHz
12. Quartz crystal
X...
 VR1 : UA7805
 Check the
orientation !
13. Voltage regulator
VR...
 C10 : 1000µF
14. Electrolytic capacitor.
Watch the polarity !
C...
15. Relays
IC1 : VK8090
programmed
PIC18F14K50-I/P or eq.
16. IC. Watch the position of the
notch!
17. Rubber feet
Mount the rubber feet on
the solder side of the
PCB if you do
not mount the
kit into an DIN
rail enclosure.
18. Open collector input (optional)
Connection diagram for use with an
open-collector system.
1 2 3 54 6 7 8
 RY1  RY5
 RY2  RY6
 RY3  RY7
 RY4  RY8
 Important : Put an extra layer of
solder on all pre-thinned PCB tracks,
to improve their current handling
capabilities.

8
The card uses a separate supply for the relays and one for the board microcon-
troller.
Test 1:
• Connect a power supply of 9 to 10Vac or 12 to 14Vdc (minimum 500mA).
• The power LED should turn on.
• The USB power LED will also turn on (indicating that the microprocessor power
is ON).
• Push the buttons and the relays should activate.
Test 2:
• Disconnect the power supply.
• Connect the USB port to the PC.
• The USB power LED should turn on.
• Pressing the buttons will make the output indicator LEDs turn on, but the relays
will not activate.
Now the card can be used with all connections.
It is possible to power the card through USB only, but the relays will not activate.
The relay indicator LEDs will work fine.
This mode can be used for software testing.
Check our web site to download more program examples.
19. Test and connection
Test & connection

9
PCB
PCB

10
Schematic diagram
Ti tl e
Nu mb er R evis ionSize
B
1N 41 48
D1
LE D3RL
LD1
10 0K
R23
VDR300
VDR1
SK2
1N 41 48
D2
VDR300
VDR2
SK3
1N41 48
D3
VD R3 00
VDR3
SK4
1N 41 48
D4
VDR300
VDR4
SK5
1N41 48
D5
VD R3 00
VD R5
SK6
1N 41 48
D6
VDR300
VDR6
SK7
1N 41 48
D7
VDR300
VDR7
SK8
1N41 48
D8
VD R3 00
VDR8
SK9
SK1
GND
1N 40 07
D1 3
1N 40 07
D1 4
1N 40 07
D11
1N 40 07
D12
GND
1K
R1
10 00 µ /2 5V
C10
LE D3RL
LD11
+12V +12V +12V +12V +12V +12V +12V +12V +12V
GND
10 0n F
C4
BC54 7
T1
1K
R2
GND
GND
OUT1
OUT1
OU T2
OUT3
OU T6
OUT5
OU T4
OUT7
OU T8
SW1
GND
8 channel USB rel ay card
P8090-2 01
Mode
JP1
LE D3RL
LD1 0
1K
R10
4R7
R22
RB5/ AN1 1/RX /DT
12
RB6/SCK/SCL
11
RB7/TX/CK
10
VU SB 17
RB4/AN10/SDI/SDA
13
RA3/MCLR/VPP
4
RC0/AN4/C12IN+/INT0/VREF+ 16
RC1/AN5/C12IN1-/INT1/VREF- 15
RC 2/ AN6 /P 1 D/C 1 2IN2- / CVR EF /INT2 14
RC3/ AN7 /P1C/C12IN3-/PGM 7
RC4/P1B/C12OUT/SRQ 6
RC5/CCP1/P1A/T 0CKI 5
RC6/AN8/SS/T13CK1/T1OSI 8
R C7/ AN 9 /S DO /T1 OS C O 9
RA4/AN3/OSC2/CLKO
3
RA5/OSC1/CLKI
2
VDD 1
VSS
20
D+ / PG D 19
D-/PGC 18
PIC18F14K50-I/P
IC1
VBUS
1
US B_ D -
2
US B_ D +
3
GND
4
6 5
USB CON CC089
SK10
GND
GND
GND GND GND GND
GND
GND
GND
22P
C1
22P
C2
10n
C3
47 0n F
C7
12MHz
X1
4µ7
C8
SW2 SW3 SW8SW7SW6SW5SW4
GND
1K
R13
USB
LD9
200K
R38
200K
R39
20 0K
R40
20 0K
R41
20 0K
R43
20 0K
R44
200K
R45
200K
R46
100K
R31
20 0K
R37
200K
R42
100K
R32
100K
R33
10 0K
R34
10 0K
R35
10 0K
R36
LE D3RL
LD2
100K
R24
BC547
T2
1K
R3
GND
OUT2
LE D3RL
LD3
10 0K
R25
BC547
T3
1K
R4
GND
OUT3
LED3RL
LD4
100K
R26
BC547
T4
1K
R5
GND
OU T4
LE D3RL
LD5
10 0K
R27
BC547
T5
1K
R6
GND
OUT5
LE D3RL
LD6
10 0K
R28
BC54 7
T6
1K
R7
GND
OUT6
LED3RL
LD7
100K
R29
BC547
T7
1K
R8
GND
OU T7
LE D3RL
LD8
10 0K
R30
BC547
T8
1K
R9
GND
OUT8
1K
R11
+5V
1K
R12
100nF
C6
100nF
C5
GND GND GND
4.7µ/16-25V
C9
GND
+12V
1N 41 48
D1 0
1N41 48
D9
VPP 1
VDD 2
GND 3
PGD 4
PGC 5
ICSP CONNECTOR
IC S P
GND
1 2 3 4 5 6 7 8 9 10
CON BTWM10SK11
GND
I O
GND
UA7805
VR1
GND GND
1K
R21
1K
R20
1K
R19
1K
R14
1K
R15
1K
R16
1K
R18
1K
R17
RY1 RY2 RY3 RY4 RY5 RY6 RY7 RY8
Schematic diagram

VELLEMAN NV
Legen Heirweg 33
9890 Gavere
Belgium Europe
Info ?: http://www.velleman.be
Modifications and typographical errors reserved
© Velleman nv
H8090IP - 2010
5 410329 412050