1Introduction ..................................... 5
1.1 Validity of the manual ...................... 5
1.2 Other applicable documents ............ 5
1.3 Product identification ....................... 6
1.4 Symbols used .................................. 7
1.5 Depiction of warnings ...................... 7
1.6 Requirements for personnel ............ 8
2Safety ............................................. 11
2.1 Safety measures............................ 11
2.2 Product-specific safety
instructions..................................... 15
2.3 Conduct in emergencies ................ 18
3Product description ...................... 19
3.1 Intended use.................................. 19
3.2 Product components...................... 20
3.3 Functional description.................... 22
3.4 Accessories ................................... 24
4Transport, set-up and storage ..... 26
4.1 Shipping/Delivery/Packaging ......... 26
4.2 Transport/Set-up............................ 26
4.3 Storage .......................................... 27
5Installation ..................................... 29
5.1 Requirements for the installation
site ................................................. 30
5.2 Checking the scope of supply........ 33
5.3 Water installation ........................... 34
5.4 Electrical installation ...................... 45
6Start-up/commissioning............... 55
6.1 Preliminary work ............................ 55
6.2 Calibrating the pH electrode .......... 57
6.3 Checking the product..................... 66
6.4 Handing over the product to the
owner/ operating company ............ 68
7Operation ....................................... 69
7.1 Control unit GENO-Neutra-matic2.. 69
7.2 GENODOS pump GP .................... 79
8Maintenance and repair................ 82
8.1 Cleaning ........................................ 82
8.2 Intervals ......................................... 84
8.3 Inspection ...................................... 85
8.4 Maintenance .................................. 88
8.5 Consumables................................. 95
8.6 Spare parts .................................... 95
8.7 Wearing parts ................................ 96
9Troubleshooting............................ 98
9.1 GENO-Neutra-matic2 messages .... 98
9.2 Malfunctions of delivery and
circulation pump ............................ 99
9.3 Malfunctions of GENODOS GP... 101
9.4 Malfunctions of neutralisation
system ......................................... 104
10 Decommissioning....................... 105
10.1 Temporary standstill .................... 105
10.2 Restart/recommissioning ............. 105