GSWeb Playground Equipment GS-W2003 User manual

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003INSTALLATION MANUAL
Safety Checklist after first assembly
●Test intervals of Safety: 6 months
●Test Component and contents:
1. Removing the reticulated system:
- Check of removing condition each rope
- Screwing the turn buckle and conversion the turnbuckle
in anchors plate(see for this workstep turnbuckle assembly
2. Abrasion condition of rope:
- Checking of all rope surface
- Strengthned of rope: Coating on the surface
3. Attachment condition of the anchors plate and turnbuckle
4. Screwing condition of all bolt
5. Galvanizing condition of the steel component:
- Protection of steel component from corrosion.
●Measure
In case of the appearance the defect detail is
repaired usually within 3 days after checking.
SHINHE NG ENG
1046-3, Najeon-ri, Saengnim-myeon,
Gimhae-si Gyeongsangnam-do, 621-821,
Republic Of Korea
Tel) +82. 55. 326. 9096~7
Fax) +82. 55. 326. 9022
E-mail) [e-mail]
Web site) www.gsweb21.com Ver. 070501

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003
Figure-1: completed Net
Features
The series is a double pyramid-style climbing structure featuring
two climbing nets joined together. It is made of steel-loaded
Nylon cables and comes protected against UV.
The GS-W2003 features GS Web Technology which includes the
highest steel content and the strongest connection materials in the
industry, including a steel-wire core in our edge ropes and
connection points crushed in place with over 75 tons of pressure
to ensure long life of the games and maximum safety for the
children.
GS Web Nets help bring movement,
balance, exercise and fun back
into the playground.
INSTALLATION & MAINTENANCE INSTRUCTIONS
Ages: 6 to 12 years
Capacity: 217 children
Size: L: 90' 11" / 27.70m
W: 56' 5" / 17.20m
H: 24' 7" / 7.50m
se zone: L: 100' 9" / 30.70m
W: 66' 3" / 20.20m

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003Safety area and Fall Height zone
Figure-2: Safety area
Safety area
The requirements for space and safety clearances are taken from BS-EN
1176-1 / ASTM-F1487/ CSA Z614
The use zone for stationary play equipment shall extend no less than
72 in. (1830mm from all sides of the play structure.
Fall Height : (a) 6' 3" / 1900mm (Height from surface)
The Fall height on the external surface of a pyramid shaped space net
is the highest point attainable within a horizontal distance of (b) 44" / 1100mm
from the edge of the structure where a free fall to the protective surface is possible.
This distance is based on the centre of gravity height of the maximum user.
(b)
(a)
Metric/Imperial conversion:
1830mm = 6'
5400mm = 17' 11"
6150mm = 20' 2"
7000mm = 22' 11-1/2"
8600mm = 28' 3"

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003Foundation Information
Foundation
Please refer to GS-W2003 drawing for installation
dimension
Level Line
P1
P2
Wet concrete
Dry concrete
surface layer
Finished ground
Pole
P1 = Depth below Finished Grade (12" / 300mm)
P2 = Depth of concrete footing (31-½" / 800mm)
P1 = Depth below Finished Grade (12" / 300mm)
P2 = Depth of concrete footing (31-½" / 800mm)
Figure-4: Foundation section view
Figure-3: Excavate enough material
for proper depth of footings
Also ensure that there is enough space
to allow the frame to be positioned properly.
Anchor wood support frame to ground with
pickets to prevent the frame from moving
while concrete is poured and sets.
Finished Grade
(Optional

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003
Foundation Layout
100
200
100
Anchor Plate position
Position anchor plate on concrete footing
[CF] 'L" anchor hole
Front edge of anchor plate must be installed 4" (100mm
from the edge of concrete footing.
4" 4" Metric/Imperial conversion:
7000mm = 22' 11-1/2"
8600mm = 28' 3"
9900mm = 32' 5-3/4"
12160mm = 39' 11"
Figure-5: Footing and anchor plate layout
Foundation Layout

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003
Concrete Foundation
Figure-6: Footing postion
(a)
(b)
(a)
Assemble wooden support frames *
3 frames (3' 3-½" / 1000mm L x 2' 11-½" / 900mm W x 2' 3-½" / 700mm H
3 frames (3' 11" / 1200mm L x 3' 3-½" / 1000mm W x 2' 11-½" / 900mm H
3 frames (2' 3-½" / 700mm L x 2' 3-½" / 700mm W x 2' 7-½" / 800mm H
1 frames (2' 7-½" / 800mm L x 2' 7-½" / 800mm W x 2' 11-½" / 900mm H
*Use ½" (min plywood; not included in package
(a) wood jig for Anchor plate 5-⅞"
7-⅞" 7-⅞" 7-⅞"7-⅞"
NOTE: Use anchor plate as
guide for exact measurements.
(b) wood support frame for concrete
Concrete Footings

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003Concrete Footings
Figure-7: Concrete footing work
[Concrete]
Pour concrete* into wooden support frame until flush to top edge
Allow 3-5 days for concrete to cure before proceeding to next step.
*Concrete to be wet concrete with minimum 25 MPa / 3500 PSI. [concrete footing work]
Pour wet concrete in the wooden support frame

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003
Remove Wood Support Frame
Figure-8: Remove support frames
Remove wood support frame from dry concrete blocks
After concrete has cured enough, remove frames and replace soil around footings to
subgrade level
Remove the wood support frame

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003
Anchor Plate Assembly
(c) Connector plate
Figure-10: Attach Anchor plate to footing
with flat washer, locking washer and nut.
Figure-9: Concreted blocks -
Clean threads of "L"-Anchors
(b) Post plate
(a) Anchor Plate
(c) Connector plate
(a) Anchor Plate
(b) Post plate
Anchor Plate Assembly

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003
STEP-1
Figure-11: Find Nylon String
STEP-2
Figure-12: Insert Post
following Nylon string
Nylon string
Post Assembly
Insert Post following nylon string
NOTE: Remove string prior to placing cap on post.
Post Assembly

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003
Figure-14: -bolt assembly.
STEP-4
Figure-15: Post cap assembly.
STEP-3
Figure-13: Insert Post
into the Center of Net.
Place Cap on Post
Thread the mast through the net’s center (per diagrams below,
or following factory-installed guide string . Press the cap
(already attached to the top of the net into the mast’s top end.
Note: Rubber mallet
may be required to
insert cap into post.
Attaching Cap to Post

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003
Figure-16: Attach Cable to (A) (B)
(A) (B)
(B)
(B)
(A)
(A)
Safety Cable Attaching
Attach safety cable to anchor plates (A) (B) as shown in Figure 16.
M22 X L110 H/T BOLT
Figure-17: Safety cable Assembly
After successfully preparing the net and
mast assembly, attach safety cable with
M22 X L110 H/T BOLT to Anchor plate
as shown below
Safety rope Attachment

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003
Figure-18: Centre Post
Figure-19: Safety cable
attached
It is strongly recommended that 5-7 workers
or a machine lift the net into place.
(A)
(A)
(B)
(B)
(D)
(D)
(A) (B) (C) (D)
(C)
(C)
[Working Process]
Placing Post in Position

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003
After standing up the Net, Attach remaining safety rope
and Turnbuckles
(A) (B) (C) (D)
(A)
(A)
(B)
(B)
(C)
(C)
(D)
(D)
(E)
Figure-21: Loosen Turnbuckle:
all the way (about 100mm ,
leaving only 4 or 5 threads
attached
(E)
Figure-20: Stand Net up
Attach Turnbuckles to Net

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003
Anchor plate + Turnbuckle
Figure-22: Tighten rope with Turnbuckle
Figure-23:
Turnbuckle assembly
M22 X L110 H/T BOLT
(a)
(b)
(b)
(b)
(b) (a)
Attaching Turnbuckle to Anchor Plates
NOTE: Make sure posts are straight side-to-side, and lean slightly towards the ends before tightening
and remain so during process. Tighten turnbuckles evenly until net is tight.

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003
Maintenance information
Please tighten rope with Turnbuckle properly.
If you tighten the net too much, it may cause damage.
It is also recommended that subsequent checks on tension should be carried out at monthly intervals
and adjusted as required. This will increase the overall longevity of the product.
Checking: 1 month
Refer to IPEMA and TUV maintance system.
After Net structure tension is completed, the net will
stretch slightly over the first four weeks of use.
Following this initial period, the net needs
to be fully re-tensioned by Turnbuckle
after 1 year.
Figure-24: completed Net
Tensioning & Maintenance information

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003
5
4
11
7
10
1
12
9
10
6
1-1
2
8
3
1: main post(7.5M) 1-1: main post(7.5M)
2: multi compound rope
3: post cap
4: turn buckle
5: anchor shackle
6: shock proof ring
7: H/T bolt,nut washer
8: -bolt,nut,washer
9: main post plate
10: L-anchor
bolt,nut,washer
11: Anchor plate
12: Connector plate
PARTS LIST

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003
A weekly check of the activity net is recommended to ensure
that no acts of vandalism have damaged the rope.
Periodic checks on tension will assist in the durability
of the product.
Maintenance

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003
19
Maintenance
A. General safety measures
On the playground there should be a sign(pictogram giving the following information:
a general emergency telephone number;
b telephone number to contact maintenance personnel;
c name of the playground;
d address of playground; and
e other relevant local information, if applicable.
The entry, exit and emergency paths to and from a playground, intended for use by the public and emergency services, should be accessible and
free of obstacles at all times.
NOTE Attention is drawn to local regulations.
B. Procedures
Defects that occur during operation and which put safety at risk should be corrected without delay. If this is not possible, the equipment should
be secured against use e.g. by immobilization or removal.
There should be written operational procedures covering the measures to be taken in the event of accidents, fire and the like.
Until unsafe equipment is repaired and released for use, access by the public should be prevented. Information about accidents brought to the
attention of the manager should be recorded on a form that includes the following details:
a date and tie of accident;
b age and sex of victim and clothing worn, Including footwear;
c equipment involved;
d number of children on site at the time of the accident;
e description of accident;
f injury sustained including part(s of body affected;
g action taken;
h witness statements;
i any subsequent equipment modification;
j weather conditions; and
k any other relevant information.

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DOUBLE MAST NET CLIMBER MODEL NO.
GS-W2003
20
Maintenance
C. Routine maintenance
To reduce accidents, the owner or operator should ensure that an appropriate routine maintenance schedule is established, implemented and
maintained. This should take into account local conditions and the manufacturer's instructions that can affect the necessary inspection frequency.
The schedule should list the components to be maintained and should also give procedures for dealing with complaints and breakdowns.
The routine maintenance of playground equipment and surfaces should consist of preventative measures to maintain their level of safety,
performance and compliance with the relevant part(s of EN 1176. Such measures should include:
a tightening of fastenings;
b re-painting and re-treatment of surfaces;
c maintenance of any impact attenuating surfaces;
d lubrication of bearings;
e markig of equipment to signify loose fill finished surface level;
f cleaning;
g removal of broken glass and other debris or contaminants;
h restoring loose fills to the correct level; and
i maintenance of free space areas.
D. Corrective maintenance
Corrective maintenance should include measures to correct defects, or th re-establish the necessary levels of safety of the playground equipment
and surfaces. Such measures should include:
a replacement of fastenings;
b welding of welding repairs;
c replacement of worn or defective parts; and
d replacement of defective structural components.
E. Personal safety
Repairs during operation that could put the safety of maintenance personnel of the public at risk, should be avoided.
F. Equipment alterations
Alterations to parts of a piece of equipment or structure that could affect the essential safety of the equipment should only be carried out after
consultation with the manufacturer or a compete person.