GSWeb Playground Equipment GS-W4002 User manual

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002INSTALLATION MANUAL
Safety Checklist after first assembly
●Test intervals of Safety: 6 months
●Test Component and contents:
1. Removing the reticulated system:
- Check of removing condition each rope
- Screwing the turn buckle and conversion the turnbuckle
in anchors plate(see for this workstep turnbuckle assembly
2. Abrasion condition of rope:
- Checking of all rope surface
- Strengthned of rope: Coating on the surface
3. Attachment condition of the anchors plate and turnbuckle
4. Screwing condition of all bolt
5. Galvanizing condition of the steel component:
- Protection of steel component from corrosion.
●Measure
In case of the appearance the defect detail is
repaired usually within 3 days after checking.
SHINHE NG ENG
1046-3, Najeon-ri, Saengnim-myeon,
Gimhae-si Gyeongsangnam-do, 621-821,
Republic Of Korea
Tel) +82. 55. 326. 9096~7
Fax) +82. 55. 326. 9022
E-mail) gswe[email protected]
Web site) www.gsweb21.com

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002INSTALLATION & MAINTENANCE INSTRUCTIONS
Figure-1: Completed Net
Features
The series is a quadruple pyramid-style climbing structure featuring four
climbing nets joined together. This configuration has the four nets joined
in a square with netting and rubber surface in the middle. It is made of
steel-loaded Nylon cables with UV guard and the landing surface is
textile-reinforced flexible rubber material.
The GS-W4002 features GS Web Technology which
includes the highest steel content and the
strongest connection materials in the industry,
including a steel-wire core in our edge ropes
and connection points crushed in place with over
75 tons of pressure to ensure long life of the
games and maximum safety for
the children.
GS web Nets help bring
movement, balance,
exercise and fun
back into the playground
Ages: 6 to 12 years
Capacity: 220 children
Size: L: 70' 3" / 21.40m
W: 70' 3" / 21.40m
H: 18 ' 8" / 5.70m
se zone:
L: 80' 1" / 24.40m
W: 80' 1" / 24.40m

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002Safety area and Fall Height zone
Figure-2: Safety area
Safety area
The requirements for space and safety clearances are taken from
BS-EN 1176-1 / ASTM-F1487 / CSA Z614
The use zone for stationary play equipment shall extend no less than
72 in.(1830mm from all sides of the play structure.
Fall Height : (a) 6' 3" / 1900mm (Height from surface)
The Fall height on the extennal surface of a pyramid shaped space net
is the hightest point attainable within a horizontal distance of (b) 44" / 1100mm
from the edge of the structure where a free fall to the protective surface is possible.
This distance in based on the centre of gravity height of the maximum user.
(b)
(a)
6
'
22' 11-½"
6
'
22' 11-½"22' 11-½"
22' 11-½"
24' 3-⅜"
24' 3-⅜"

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002Concrete Footing Information
Level Line
P1
P2
Wet concrete
Dry concrete
surface layer
Finished ground
Pole
P1 = Depth below Finished Grade (12" / 300mm)
P2 = Depth of concrete footing (31-½" / 800mm)-Center
P1 = Depth below Finished Grade (12" / 300mm)
P2 = Depth of concrete footing (31-½" / 800mm)-Center
Figure-4: Foundation section view
Foundation
Please refer to GS-W4002 drawing for installation dimension
Figure-3: Excavate enough
material for proper depth of footings
Also ensure that there is enough space
to allow the frame to be positioned properly.
Anchor wood support frame to ground
with pickets to prevent the frame from moving
while concrete is poured and sets.
Finished Grade
(Optional

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002Foundation Layout
Position anchor plate on concrete footing
[CF] 'L" anchor hole
Front edge of anchor plate must be installed 4" (100mm from
the edge of concrete footing.
100
200
100
Figure-5: Footing and anchor plate layout
Anchor Plate position
peg
22' 11-½"
22' 11-½"22' 11-½"
22' 11-½"
24' 3-⅜"
24' 3-⅜"
32' 5-¾"
4" 4"

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002Concrete Footings
Figure-6: Insert "L" Anchor bolts
(a)
(b)
(a)
(a) wood jig for Anchor plate
(b) wood support frame for concrete NOTE: Use anchor plate as
guide for exact measurements.
5-⅞"
7-⅞" 7-⅞" 7-⅞"7-⅞"
Assemble wooden support frames *
8 frames (3' 11-¼" / 1200mm L x 3' 11-¼" / 1200mm W x 39-½" / 1000mm H
4 frames (31-½" / 800mm L x 31-½" / 800mm W x 31-½" / 800mm H
*Use ½" (min plywood; not included in package

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002Concrete Footings
Figure-7: Concrete Footing work
[concrete footing work]
Pour wet concrete in the wooden support frame
[Concrete]
Pour concrete* into wooden support frame until flush to top edge
Allow 3-5 days for concrete to cure before proceeding to next step.
*Contrete is to be wet concrete with minimum 25 MPa / 3500 PSI.

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002Remove the wood support frame
Remove wood support frame from dry concrete blocks
After concrete has cured enough, remove frames and replace soil around
footing to subgrade level
Figure-8: Remove wood support frames

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002Anchor Plate Assembly
Figure-10: Attach Anchor plate to footing
with flat washer, locking washer and nut.
(b) Post plate
Figure-9: Concreted blocks - Clean
threads of "L"-Anchors
(a) Anchor Plate
(b) Post plate
(a) Anchor Plate

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002
STEP-1
Figure-11: Find Nylon String
STEP-2
Figure-12: Insert Post
following Nylon string
Post Assembly
Insert Post following nylon string
Nylon string
NOTE: Remove string prior to placing cap on post.
Post Assembly

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002Attach Cap to Post
STEP-3
Figure-13: Post Assembly
Figure-14: -Bolt assembly.
STEP-4
Figure-15: Post cap assembly.
Place Cap on Post
Thread the mast through the net’s center (per diagrams below,
or following factory-installed guide string . Press the cap
(already attached to the top of the net into the mast’s top end.
Note: Rubber mallet
may be required to
insert cap into post.

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002Safety Cable Attachment
M22 X L110 H/T BOLT
Figure-16: Attach cable to (A) (B)
(A) (B) (C)
(A)
(B)
(B)
Safety Cable Attaching
Attach safety cable to anchor plates (A) (B) (C) as shown in Figure 16.
This will be repeated for the other three posts as outlined
Figure-17: Safety cable Assembly
After successfully preparing the net and mast
assembly, attach safety cable with M22 X L110
H/T BOLT to Anchor plate as shown below
(C)

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002Safety Cable Attachment
Figure-18: Repeat Step 1 on the second post (Step 2)
Figure-19:
Safety cable attachment
(A)
(B)
(B)
STEP-1
(A)
STEP-2
(A) (B)
[Working Process]
It is strongly recommended that a machine
be used to lift the net into place.

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002Stand Net up
Figure-20: Stand remaining posts up (Step 3) & (Step 4)
(Step 1)
STEP-5
STEP-1
(Step 2) (Step 3) (Step 4)
STEP-2
STEP-3
STEP-4
(Step 5)
After standing up the Net, Attach remaining safety rope
and Turnbuckles
Figure-21: Loosen Turnbuckle:
all the way (about 100mm ,
leaving only 4 or 5 threads
attached

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002Attaching Turnbuckle to Anchor Plates
Figure-22: Tighten Turnbuckles Figure-23:
Turnbuckle Assembly
M22 X L110 H/T BOLT
Anchor plate + Turnbuckle
(a)
(a)
(b)
(b)
(b)
(b)
(a)
(a)
(a) + (a)
(b) + (b)
Tighten Cable with Turnbuckle at the Same time
Tighten Cable with Turnbuckle at the Same time
NOTE: Make sure posts are level before tightening and remain level during process.

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002Tensioning & Maintenance information
Figure-24: Completed Net
Maintenance information
Please tighten rope with Turnbuckle properly.
If you tighten the net too much, it may damage the net.
It is also recommended that subsequent checks on tension
should be carried out at monthly intervals and adjusted as
required. This will increase the overall longevity of the product.
Checking: 1 month
Refer to IPEMA and TUV maintance system.
After Net structure tension is completed, the net
will stretch slightly over the first four weeks of use.
Following this initial period, the net needs
to be fully re-tensioned by Turnbuckle
after 1 year.

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002Tensioning & Maintenance information

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002PARTS LIST
1
2
8
3
5
4
11
7
10
9
6
10
1: main post
2: multi compound rope
3: post cap
4: turn buckle
5: anchor shackle
6: shock proof ring
7: H/T bolt,nut washer
8: -bolt,nut,washer
9: main post plate
10: L-anchor
bolt,nut,washer
11: Anchor plate

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002Maintenance
A weekly check of the activity net is recommended to ensure
that no acts of vandalism have damaged the rope.
Periodic checks on tension will assist in the durability of the product.

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QUAD MAST NET CLIMBER MODEL NO.
GS-W4002
20
Maintenance
A. General safety measures
On the playground there should be a sign(pictogram giving the following information:
a general emergency telephone number;
b telephone number to contact maintenance personnel;
c name of the playground;
d address of playground; and
e other relevant local information, if applicable.
The entry, exit and emergency paths to and from a playground, intended for use by the public and emergency services, should be accessible and
free of obstacles at all times.
NOTE Attention is drawn to local regulations.
B. Procedures
Defects that occur during operation and which put safety at risk should be corrected without delay. If this is not possible, the equipment should
be secured against use e.g. by immobilization or removal.
There should be written operational procedures covering the measures to be taken in the event of accidents, fire and the like.
Until unsafe equipment is repaired and released for use, access by the public should be prevented. Information about accidents brought to the
attention of the manager should be recorded on a form that includes the following details:
a date and tie of accident;
b age and sex of victim and clothing worn, Including footwear;
c equipment involved;
d number of children on site at the time of the accident;
e description of accident;
f injury sustained including part(s of body affected;
g action taken;
h witness statements;
i any subsequent equipment modification;
j weather conditions; and
k any other relevant information.