Gtec Online R/T Series User manual

USER’S MANUAL
For Models
AP160N-6K-KS / AP160N-10K-KS
Uninterruptible Power S stem

Contents
1. Introduction ....................................................................................... 1
2. Safet Warnings ................................................................................ 4
2.1 Installation..................................................................................... 4
2.2 Operation ...................................................................................... 5
2.3 Maintenance, servicing and faults ................................................ 5
2.4 Transport....................................................................................... 6
2.5 Storage.......................................................................................... 6
2.6 Standards...................................................................................... 6
3. Installation.......................................................................................... 8
3.1 Inspecting the quipment ............................................................. 8
3.2 Unpacking the Cabinet.................................................................. 8
3.3 UPS Rear Panel.......................................................................... 11
3.4 UPS Front Panel......................................................................... 12
3.5 Rackmount Setup ....................................................................... 12
3.6 Tower Setup ................................................................................ 15
3.7 Installation of UPS with AC inputs .............................................. 15
4. Power cables connection & Start up............................................. 18
4.1 Access to terminal block ............................................................. 18
4.2 Common input sources connection ............................................ 19
4.3 Separate input sources connection ............................................ 20
4.4 Frequency converter connection ................................................ 21
4.5 UPS Initial Start up...................................................................... 21
5. Operation ......................................................................................... 23
5.1 Display Panel .............................................................................. 23
5.2 Display functions......................................................................... 24
6. Communication ............................................................................... 28
6.1 RS-232 and USB Communication Ports..................................... 28
6.2 Network Management Card (Optional)....................................... 29
6.3 UPS Management Software ....................................................... 30
7. UPS Maintenance ............................................................................ 32
7.1 UPS Care.................................................................................... 32
7.2 Transporting the UPS.................................................................. 32
7.3 Recycling the Used UPS............................................................. 32
8. Specifications .................................................................................. 33
9. Troubleshooting .............................................................................. 35
9.1 Accessing Alarms and Conditions............................................... 35
9.2 Typical Alarms and Conditions.................................................... 37

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1. Introduction
This Online R/T Series is an uninterruptible power supply
incorporating double-conversion technology. It provides perfect
protection specifically for computer equipment, communication
systems to computerized instruments. It protects your sensitive
electronic equipment from basic power problems such as power
failures, power sags, power surges, brownout, and line noise.
Power outages can occur when you least expect them and power
quality can be erratic. These power problems have the potential to
corrupt critical data, destroy unsaved work sessions, and damage
hardware － causing hours of lost productivity and expensive
repairs.
With the Online R/T UPS, you can safely eliminate the effects of
power disturbances and guard the integrity of your equipment. The
UPS’s flexibility to handle an array of network devices makes it the
perfect choice to protect your LANs, servers, workstations, and other
electrical equipment.
Online R/T UPS as Rack installation:
Figure 1-1: AP160N-6K-KS

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Figure 1-2: AP160N-10K-KS
Online R/T UPS as Tower installation.
Figure 1-3: AP160N-6K-KS Figure 1-4: AP160N-10K-KS
Providing outstanding performance and reliability, the UPS’s unique

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benefits include:
 Online UPS design with pure sine wave output.
 True online double-conversion technology with high power
density, utility frequency independence, and generator
compatibility.
 Intelligent Battery Management technology that uses advanced
battery management to increase battery service life, optimize
recharge time.
 Selectable High fficiency mode of operation.
 Start-on-battery capability for powering up the UPS even if
utility power is not available.
 Standard communication options: one RS-232 communication
port, one USB communication port.
 Optional connectivity cards with enhanced communication
capabilities.
 Optional installation method － Rack & Tower.
 Firmware is easily upgraded without a service call.
 Remote shutdown control through the Remote mergent
Power-off (R PO) port.
 Optional Rack Slider.

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2. Safet Warnings
IMPORTANT SAFETY INSTRUCTIONS FOR EACH STEP SAVE
THESE INSTRRUCTIONS.
2.1 Installation
 Condensation may occur if the UPS is moved directly from a
cold to a warm environment. The UPS must be absolutely dry
before being installed. Please allow an acclimatization time of
at least two hours.
 Do not install the UPS near water or in damp environment.
 Do not install the UPS where it would be exposed to direct
sunlight or near heat.
 Do not block ventilation openings in the UPS’s housing.
 Place cables in such a way that no one can step on or trip over
them.
 UPS has provided earthed terminal, in the final installed system
configuration, equipotent earth bonding to the external UPS
battery cabinets.
 An integral single emergency switching device which prevents
further supply to the load by the UPS in any operation mode
should be provided in the building wiring installation.
 An appropriate disconnect device as short-circuit backup
protection should be provided in the building wiring installation.
 For three-phase equipment connection to an IT power system,
a four-pole device which disconnect all phase conductors and
CAUTION:
Before performing the procedures in this document, read and follow
the safety instructions and important regulatory information in your
Safety, nvironmental, and Regulatory Information document.

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the neutral conductor should be provided in the building wiring
installation.
 This is permanently connected equipment , it must be installed
by qualified maintenance personnel.
 arth connection is essential before connecting to the building
wiring terminal.
2.2 Operation
 Do not disconnect the earth conductor cable from the UPS or
the building wiring terminals in any time since this would cancel
the protective earth of the UPS system and all connected
loads.
 The UPS output terminal block may be electrically active even
if the UPS system is not connected to the building wiring
terminal.
 In order to completely disconnect the UPS, firstly press the
OFF button, then disconnect the mains lead.
 nsure that no liquid or other foreign objects can enter the
UPS.
 The UPS can be operated by any individuals without previous
experience.
2.3 Maintenance, servicing and faults
 The UPS operates with hazardous voltages. Maintenance
should be carried out only by qualified maintenance personnel.
 Caution - risk of electric shock. Before carrying out any kind of
service or maintenance, please disconnect the mains and
batteries. And Verify that no current is present and no
hazardous voltage exist in capacitor or BUS capacitor
terminals.
 Caution - risk of electric shock. Before carrying out any kind of
service or maintenance, please take all precautionary

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measures specified below and any other measures necessary:
－ remove all jewellery, wristwatches, rings and other metal
objects.
－ use only tools with insulated grips and handles.
 Please replace the fuse only with the same type and of the
same amperage in order to avoid fire hazards.
 Do not dismantle the UPS, except the qualified maintenance
personnel.
2.4 Transport
 Please transport the UPS only in the original packaging (to
protect against shock and impact).
2.5 Storage
 The UPS must be stockpiled in the room where is ventilated
and dry.
2.6 Standards
* Safet
I C/ N 62040-1
* EMI
Conducted mission.........................:I C/ N 62040-2 Category C2
Radiated mission............................:I C/ N 62040-2 Category C2
*EMS
SD................................................:I C/ N 61000-4-2 Level 4
RS..................................................:I C/ N 61000-4-3 Level 3
FT................................................ :I C/ N 61000-4-4 Level 4
SURG ......................................... :I C/ N 61000-4-5 Level 4
CS................................................. :I C/ N 61000-4-6 Level 3
Power-frequency Magnetic field.... :I C/ N 61000-4-8 Level 3

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Low Frequency Signals..................:I C/ N 61000-2-2
Warning: This is a product for commercial and industrial application
in the second environment-installation restrictions or additional
measures may be needed to prevent disturbances.

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3. Installation
This chapter explains:
 quipment inspection
 Unpacking the cabinet
 Checking the Accessory
 UPS setup and installation
 Connecting the Batteries
 Installation requirements
3.1 Inspecting the Equipment
If any equipment has been damaged during shipment, keep the
shipping cartons and packing materials for the carrier or place of
purchse and file a claim for shipping damage. If you discover
damage after acceptance, file a claim for concealed damage.
3.2 Unpacking the Cabinet
CAUTION: Unpacking the cabinet in a low-temperature environment
may cause condensation to occur in and on the cabinet. Do not
install the cabinet until the inside and outside of the cabinet are
absolutely dry (hazard of electric shock).
CAUTION: The cabinet is heavy. Use caution to unpack and move
the cabinet.
Be careful when moving and opening the carton. Leave the
components packaged until ready to install. To unpack the system:
Step 1:
Open the outer carton and remove the accessories packaged with
the cabinet (see Figure 5&6).

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Online R/T 6KUPS:
Figure 3-1: Unpacking the Cabinet of AP160N-6K-KS UPS
Online R/T 10K UPS
Figure 3-2: Unpacking the Cabinet of AP160N-10K-KS UPS
Step 2:
Please lift carefully the cabinet out of the outer carton and set it on a
flat, stable surface (see Figure 7&8).
Place the cabinet in a protected area that has adequate airflow and
is free of humidity, flammable gas, and corrosion.

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Lifting the Cabinet:
Figure 3-3: Lifting the Cabinet of AP160N-6K-KS UPS
Figure 3-4: Lifting the Cabinet of AP160N-10K-KS UPS
Step 3:
Discard or recycle the packaging in a responsible manner, or store it
for future use.

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3.3 UPS Rear Panel
This section shows the rear panel of the Online R/T models.
6K model:
Figure 3-5: AP160N-6K-KS Rear Panel
10K model:
Figure 3-6: AP160N-10K-KS Rear Panel

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3.4 UPS Front Panel
This section shows the front panel of the Online R/T UPS. The Online
series have the same LCD panel and the same control button.
Figure 3-7: Front Panel
3.5 Rackmount Setup
3.5.1 To install the UPS
1. Select the proper holes in the rail for positioning the cabinet in
the desired location in the rack. Locate the rails at the bottom
of the 3U space for 6K and 5U space for 10K allocated for the
UPS.
2. Slide the cabinet into the rack (see Figure 12).
Figure 3-8. Installing the Cabinet

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3. If installing additional UPSs, repeat Step 1 through Step 2 for
each cabinet.
3.5.2 Connecting the Batteries
CAUTION:
This type of connection must be carried out by qualified
electrical personnel.
Please connect an appropriate breaker between UPS and
batteries.
Please use the 10AWG wire to connect UPS and batteries
AP160N-6K-KS
1. Open the front panel and put it on the UPS.
Fig 3-9: Open the front panel

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2. Connect the batteries and UPS.
Fig 3-10: Connecting the UPS and batteries Breaker
3. Mount the front panel.
AP160N-6K-KS
1. Connect the 10 AWG between UPS and batteries breaker.

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3.6 Tower Setup
Tower setup as below:
Figure 3-11. Tower setup
3.7 Installation of UPS with AC inputs
CAUTION: Online AP160N-6K-KS / AP160N-10K-KS series
support that the UPS can have separate AC inputs. So before
connecting wires of seperate AC inputs, you should confirm that
their earthing systems are identical. Otherwise, a transformer is
necessary.

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UPS with common Normal and B pass AC inputs
UPS with separate Normal and B pass AC inputs
 arthing systems are identical:
 arthing systems are separate:
Three different installations can be choosen:
1) Transformer in the Normal AC input.
2) Transformer in the Bypass AC input.

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3) Both of them have transformer
Frequenc converter (without B pass AC input)

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4. Power cables connection & Start up
This section explains:
 Access to terminal block
 Common input sources connection
 Separate input sources connection
 Frequency converter connection
 UPS initial startup
4.1 Access to terminal block
Access to terminal block: remove the 2 screws of the terminal block
cover
Fig 4-1: Remove the terminal block for AP160N-6K-KS
Fig 4-2: Remove the terminal block for AP160N-10K-KS