Allen-Bradley Kinetix 5700 iTRAK User manual

Installation Instructions
Original Instructions
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner
Module
Catalog Numbers 2198T-W25K-ER and 2198T-WBCMOD
Summary of Changes
Topic Page
Summary of Changes 1
Unpack 2
Parts List 2
Product Dimensions 3
Enclosure Requirements 4
Power Configuration 6
Install the iTRAK Power Supply 7
Drill Hole Patterns 8
Connector Data 9
Wiring Requirements 11
Wirethe iTRAK Power Supply 13
Cable Preparation for iTRAK Power Supply Output Power Cables 15
Apply the iTRAK Power Cable Shield Clamp 19
Install the iTRAK Bus Conditioner Module 19
Power Wiring Examples 21
Commission 23
Fuse Replacement 24
Additional Resources 25
Change Page
Corrected pin numbers in the table entitled IDC and ICP Connector Wiring. 18
Corrected pin numbers in the wiring diagram entitled Connect an iTRAK Power Supply
to a System. 21

2Rockwell Automation Publication 2198T-IN001C-EN-P - October 2019
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module
The Kinetix® 5700 iTRAK® power supply with 458…747V DC input provides continuous output power and current to iTRAK motor modules by
using two controlled DC outputs with continuous current of 12.5 A and peak current of 25 A. The iTRAK bus conditioner module provides
additional DC bus stiffness with local capacitance to the track. Use it whenever you use the iTRAK power supply unless advised by Rockwell
Automation.
See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002 and iTRAK System User Manual, publication 2198T-UM001 for
detailed information on how to wire, apply power, troubleshoot, and integrate with ControlLogix® EtherNet/IP communication modules or
CompactLogix™ 5370 controllers.
Unpack
Remove all packing material, wedges, and braces from within and around the components. After unpacking, check the item nameplate catalog
number against the purchase order.
Parts List
The iTRAK power supply ships with the following:
• DC bus-bar link, 100 mm
• Wiring-plug connector set with 24V control input power (CP), digital inputs (IOD), iTRAK power supply ready (IR) output, two iTRAK
24V output (ICP), and two iTRAK bus output (IDC) connectors
• These installation instructions, publication 2198T-IN001
The iTRAK bus conditioner module ships with the following:
• M6 x 1, 30 mm mounting screws, quantity 4.
TIP Replacement connector sets are also available. See the iTRAK SystemTechnical Data, publication 2198T-TD001, for more information.

Rockwell Automation Publication 2198T-IN001C-EN-P - October 2019 3
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module
Product Dimensions
See the Kinetix Servo Drives Technical Data, publication KNX-TD003, for product dimensions of all Kinetix 5700 drive modules.
iTRAK Power Supply Dimensions
iTRAK Bus Conditioner Module Dimensions
iPS RDY
MOD
NET
2
1
16
510
I/O
253
(9.96)
12.0
(0.47)
100
(3.94)
508
(20.0)
375
(14.8)
Dimensions are in mm (in.)
2198T-W25K-ER
Kinetix 5700 iTRAK power supply is shown.
140
(5.5)
91
(3.6)
93
(3.7)
10
(0.4)
120
(4.7)
140
(5.5)
1500
(59.0)
Ø 15.19 ± 0.51
(Ø 0.598 ± 0.02)
127.0 mm (5.0 in.)
M6 x 1, 30 mm
Mounting Screws (X4)
Dimensions are in mm (in.)
Bend Radius
2198T-WBCMOD
iTRAK Bus Conditioner Module is shown.

4Rockwell Automation Publication 2198T-IN001C-EN-P - October 2019
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module
Enclosure Requirements
The recommended minimum cabinet depth is 300 mm (11.81 in.).
iTRAK Power Supply Minimum Clearance Requirements
Observe these additional clearance requirements when mounting the iTRAK power supply:
• Additional clearance is required for cables and wires or the shared-bus connection system that is connected to the top of the power
supply.
• Additional clearance is required if other devices are installed above and/or below the power supply and have clearance requirements of
their own.
• Additional clearance to the left and right of the power supply is required when mounted next to noise sensitive equipment or clean
wireways.
iTRAK Bus Conditioner Module Minimum Clearance Requirements
IMPORTANT Mount the iTRAK power supply in an upright position as shown. Do not mount the power supply on its side.
Clearance to the right of the
power supply is not required.
Clearance to the left of the
power supply is not required.
Kinetix 5700 iTRAK
Power Supply
100 mm (3.94 in.) clearance below the
power supply for airflow and installation.
40 mm (1.57 in.) clearance above the
power supply for airflow and installation.
See Product Dimensions on page 3 for
iTRAK power supply dimensions.
Clearance back of the bus conditioner
module is not required.
Clearance right of thebus conditioner
module is not required.
Clearance left of the bus conditioner
module is not required.
66 mm(2.6 in.) clearance above of the bus
conditioner module for installation.
175 mm(6.9 in.) clearance in front of the bus
conditioner module for cable routing.

Rockwell Automation Publication 2198T-IN001C-EN-P - October 2019 5
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module
Bus Conditioner Module Mounting Options
We recommended that you use pre-drilled and tapped holes on the iTRAK spine bars for mounting the bus conditioner module. If your system
configuration requires you to relocate the bus conditioner module here are other mounting options.
Mount Bus Conditioner Modules on an 2198T-E xxx 800000 , iTRAK System, 0.8 m (2.6 ft), Oval
Mount on Spine Bars (Recommended)
Mount Below Base Plate
Mount Above Track
Mount Bus Conditioner Modules on an Oval Multi-section Open Frame iTRAK System
396.2
(15.60)
320.6
(12.622)
Dimensions are in mm (in.)
Base Plate
Bus Conditioner Module Access
Minimum Opening Dimensions
Bus Conditioner Modules
127
(5.0)
Dimensions are in mm (in.)
Base Plate
Bus Conditioner Module Cable Access
Minimum Cable Access Dimensions
Solid Base Plate
Mounting surface above track.
(Not shown).
Bus Conditioner Modules

6Rockwell Automation Publication 2198T-IN001C-EN-P - October 2019
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module
Mount Bus Conditioner Modules on an 2198T-E xxx 800400 , iTRAK System, 0.8 x 0.4 m (2.6 x 1.3 ft) Rectangle or Larger
Mount on Base Plate
Mount on Spine Bars
Power Configuration
The iTRAK power supply is intended to be run from only grounded-wye power distribution.
ATTENTION: To avoid the risk of electrical shock and equipment damage, run the iTRAK power supply from only a grounded-wye power distribution. Do not run
the power supply from an ungrounded,corner grounded, or impedance grounded power distribution. Verify the power distribution before you wire and apply
power.
Solid Base Plate
Bus Conditioner Modules
190.0
(7.48)
160.0
(5.905)
Dimensions are in mm (in.)
Base Plate
Bus Conditioner Module Access
Minimum Opening Dimensions
Bus Conditioner Modules

Rockwell Automation Publication 2198T-IN001C-EN-P - October 2019 7
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module
Grounding Screw
The iTRAK power supply must be run from only grounded-wye power distribution with the grounding screw installed (default setting). Do not
remove the grounding screw.
Install the iTRAK Power Supply
These procedures assume that you have prepared your panel and understand how to bond your system. For installation instructions regarding
equipment and accessories that are not included here, refer to the instructions that came with those products.
System Mounting Requirements
• The iTRAK power supply must be enclosed in a grounded conductive enclosure that offers protection as defined in standard EN 60529
(IEC 529) to IP54 such that they are not accessible to an operator or unskilled person. A NEMA 4X enclosure exceeds these requirements
providing protection to IP66.
• The panel that you install inside the enclosure for mounting your system components must be on a flat, rigid, vertical surface that is not
subjected to shock, vibration, moisture, oil mist, dust, or corrosive vapors in accordance pollution degree 2 (EN 61800-5-1) because the
product is rated to protection class IP20 (EN 60529).
Mount the iTRAK Power Supply
The iTRAK power supply must be spaced by aligning the zero-stack tab and cutout. To mount, size, and configure shared-bus configurations, see
the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.
Mount the iTRAK power supply to the cabinet subpanel with M5 (#10-32) steel bolts that are torqued to 4.0 N•m (35.4 lb•in), max.
IMPORTANT EMC performance can be affected if you remove the grounding screw.
ATTENTION: If you remove the grounding screw, the risk of equipment damage exists because the unit no longer maintains line-to-neutral voltage protection.
ATTENTION: To avoid personal injury, the grounding-screw access door must be kept closed when power is applied. If power was present, and then removed,
wait at least 5 minutes for the system voltage to dissipate, and verify that no voltage exists before accessing the grounding screw.
SHOCK HAZARD: Avoid hazard of electrical shock; mount and wire the power supply before power is applied. Once power is applied, connector terminals can
have voltage present even when not in use.
ATTENTION: Plan the installation of your system so that you can cut, drill, tap, and weldwith the system that is removed from the enclosure. Because the system
is of the open type construction, be careful to keep any metal debris from falling into it. Metal debris or other foreign matter can become lodged in the circuitry
and result in damage to components.
MOD
NET
MOD
NET
MOD
NET
Zero-stackTab and
Cutout Aligned
Shared-bus connection system is not shown for clarity.

8Rockwell Automation Publication 2198T-IN001C-EN-P - October 2019
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module
Drill Hole Patterns
This section provides hole patterns for Kinetix 5700 drives and power supplies that are mounted in zero-stack (shared-bus) configurations.
The iTRAK power supply is always mounted to the right of the Kinetix 5700 DC-bus power supply.
Calculate the left-to-right hole pattern for any Kinetix 5700 drive configuration by following these steps.
1. The first hole location is zero.
2. The second hole location is module width minus 55 mm (2.17 in.).
3. The next hole location is 55 mm (2.17 in.).
4. Repeat step 2 and step 3 for the remaining holes.
Kinetix 5700 Mounting Hole Patterns
The Kinetix 5700 System Mounting Toolkit, catalog number 2198-K5700-MOUNTKIT, is available to assist you with mounting holes.
32.0 (1.26)
Module Top, reference
Dimensions are in mm (in.)
ModuleTop
176 (6.93)
Lower Mounting Hole
345 (13.58)
Lower Mounting Hole
420 (16.54)
Lower Mounting Hole
465 (18.31)
Lower Mounting Hole
Ø 6.0 (0.24)
Typical
Ø 6.0 (0.24) Typical
00.0 (0.00)
Upper Mounting Holes
45.0 (1.77) See Mounting Hole Pattern Calculations
30.0 (1.18) See Mounting Hole PatternCalculations
100 mm
Wide Module
85 mm
Wide Module
55 mm
Wide Module
55 mm
Wide Module
Applies to only 2198-S160-ERS3
Single-axis Inverter
Applies to 2198-Pxxx Power Supplies,
2198-S086-ERS3 and 2198-S130-ERS3 Inverters,
and 2198-Dxxx-ERS3 Inverters
Applies to 2198-Pxxx Power Supplies
2198-Dxxx-ERS3 Inverters, and 2198-CAPMOD-2240
Capacitor Module
First Mounting Hole
(typical) Upper and Lower
Mounting Hole
(all drive modules)
Applies to only 2198-CAPMOD-DCBU
IN Extension Module
45.0 (1.77) See Mounting Hole Pattern Calculations
100 mm
Wide Module
Applies to only 2198T-W25K-ER
iTRAK Power Supply

Rockwell Automation Publication 2198T-IN001C-EN-P - October 2019 9
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module
Connector Data
Use this illustration to identify the iTRAK power supply features and indicators.
iTRAK Power Supply Features and Indicators (2198T-W25K-ER)
Item Description Item Description Item Description
1 Power bus cable clamp 8 Network status indicator 15 24V control input power (CP) connector
2 Ground lug 9 LCD display 16 24V control output power (ICP) connector -A
3 Digital inputs (IOD) connector 10 Navigation push buttons 17 DC bus output (IDC) connector - A
4 Ethernet (PORT1) RJ45 connector 11 Link speed status indicators 18 24V control output power (ICP) connector - B
5 Ethernet (PORT2) RJ45 connector 12 Link/Activity status indicators 19 DC bus output (IDC) connector - B
6 Zero-stack mounting tab/cutout 13 iTRAK power supply ready (IR) 20 Cooling fan
7 Module status indicator 14 DC bus input (DC) connector
2
1
1 6
I/O
510
-
IPS RDY
+
IN 24V -
IN 24V +
DC+
DC-
5700
MOD–
NET–
iTRAK Power Supply
(top view)
iTRAK Power Supply
(bottom view)
iTRAK Power Supply
(front view)
3
4
6
5
14
20
15
19
18
17
16
13
12
11
10
9
8
7
6
1
2

10 Rockwell Automation Publication 2198T-IN001C-EN-P - October 2019
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module
iTRAK Power Supply Connectors
Designator Description Connector
DC DC common bus power DC-bus links and end caps
CP 24V control input power 2-position plug, terminal screws
IDC iTRAK DC bus output A and B 4-position plug, terminal screws
ICP iTRAK 24V control output power A and B 2-position plug, terminal screws
IOD Digital inputs 10-position plug, spring terminals
IR iTRAK power supply ready 2-position plug, terminal screws
PORT1, PORT2 Ethernet communication ports RJ45 Ethernet
DC Bus Input Power Connector
DC Pin Description Signal
Bus bar DC bus connections DC–
DC+
Control Input Power (CP) and Control Output Power A and B (ICP) Connectors Pinout
Pin Description Signal
2 24V common 24V-
1 24V power supply, customer-supplied 24V+
iTRAK Power Supply Ready (IR) Connector Pinout
IR Pin Description Signal
2iTRAK power supply ready RDY-
1RDY+
DC Power Bus Output A and B (IDC) Connectors Pinout
IDC Pin Description Signal
4 Chassis ground GND
3DChighvoltage H
2DClowvoltage L
1DC-bus DC-
Digital Inputs (IOD) Connector Pinout
IOD Pin Description Signal
1 Digital input #1 Enable
2 I/O common for customer-supplied 24V supply COM
3 Digital input #2 Fault Clear
4 I/O common for customer-supplied 24V supply COM
5 I/O cable shield termination point SHLD
6 Digital input #3 IN3
1
2
2 1
Control Input Power (CP) Connector
Control Output Power A and B (ICP) Connectors
-
+
H L DC-
1
2
3
4
5
6
7
8
9
10