GUDEL NRH Series User manual

SERVICE MANUAL
Planetary gear Güdel NRH,
NRHP, NGHP
Project / Order:
Bill of materials:
Serial number:
Year of manufacture:
SERVICEANLEITUNG PLANETARY GEAR GÜDEL NRH, NRHP, NGHP18014399245011339_V2.0_EN-US
B1M.1xxxxxxx-xxxx
10xxxxxxxx
991xxxxxxx
2019

© GÜDEL
Translation of the original instructions
This manual contains standard illustrations that may deviate from the original.
In the case of special models, options, or technical changes, the scope of deliv-
ery may differ from the descriptions here. Reprinting the instructions, in whole
or in part, requires our permission. Subject to change due to technical im-
provements.
18014399245011339_v2.0_EN-US

Revision history
Version Date Description
2.0 01.05.2019 New:
• Special pinion formulas Ü265
Modified:
• Installing the NGHP Ü247
• Setting the NGHP Ü249
1.0 09.07.2018 Basic version
Table-1 Revision history
Revision history
SERVICE MANUAL Planetary gear Güdel NRH, NRHP,
NGHP
18014399245011339_v2.0_EN-US
3

Revision history
SERVICE MANUAL Planetary gear Güdel NRH, NRHP,
NGHP
18014399245011339_v2.0_EN-US
4

Table of contents
1 General 11
1.1 Further applicable documentation................ .................11
1.2 Purpose of the document..................... ......................11
1.3 Explanation of symbols/abbreviations.............................. 12
2 Safety 13
2.1 General ...............................................................13
2.1.1 Product safety .........................................................13
2.1.2 Personnel qualifications..................................................14
2.1.2.1 Operating companies....................................................14
2.1.2.2 Fitters ................................ .................................15
2.1.2.3 Commissioning technicians ...................... .......................15
2.1.2.4 Operators .............................. ...............................15
2.1.2.5 Manufacturer's technicians.............................................. 16
2.1.2.6 Maintenance technicians.................................................16
2.1.2.7 Service technicians .......................... ...........................17
2.1.2.8 Disposal specialists.......................... ...........................17
2.1.3 Disregarding safety regulations.......................................... 18
2.1.4 Installation instructions..................................................18
2.2 Hazard symbols in the manual .....................................19
2.2.1 Hazard warnings .......................................................19
2.2.2 Explanation of warning symbol.......................................... 20
2.3 Hazard symbols on the product.................................... 21
2.3.1 Danger label "Hot surfaces"..............................................21
2.3.2 Danger label "Heavy Components"...................................... 21
2.4 Fundamentals of safety..............................................22
2.4.1 Separating protective equipment, monitoring equipment........ .........22
2.4.2 Product-specific hazards.................................................22
Table of contents
SERVICE MANUAL Planetary gear Güdel NRH, NRHP,
NGHP
18014399245011339_v2.0_EN-US
5

2.4.3 Material safety data sheets (MSDS)...................................... 24
3 Product description 25
3.1 Use ................................. ..................................25
3.1.1 Intended use............................. ..............................25
3.1.2 Non-intended use.......................................................25
3.1.3 Definition.............................................................. 26
3.2 Product designation........................ .........................26
3.2.1 Identifying lubricant amount .............................................26
3.3 Technical data........................... ............................27
4 Design, function 29
4.1 Structure ............................. ...............................29
4.1.1 NRH ...................................................................29
4.1.2 NRHP ................................ .................................30
4.1.3 NGHP..................................................................31
4.2 Function .............................................................32
5 Transport 33
5.1 Packaging symbols....................................................34
5.2 Industrial trucks .......................... ...........................35
5.3 Transport securing devices .........................................35
5.3.1 Removing the transport securing device..................................36
5.4 Slings................................ .................................37
5.4.1 Attaching the slings: Planetary gearbox...................................37
6 Commissioning 39
6.1 Introduction .........................................................39
6.1.1 Safety.................................................................. 39
6.1.2 Personnel qualifications..................................................39
Table of contents
SERVICE MANUAL Planetary gear Güdel NRH, NRHP,
NGHP
18014399245011339_v2.0_EN-US
6

6.2 Intermediate storage................................................39
6.3 Installing .............................................................40
6.3.1 Attaching the slings: Planetary gearbox...................................40
6.3.2 Mounting the planetary gearbox .........................................42
6.3.2.1 Installing transport securing device...................................... 42
6.3.2.2 Mounting the NRH, NRHP ...................... .......................44
Removing the transport securing device..............................46
6.3.2.3 Installing the NGHP.....................................................47
Pre-assembling the NGHP........................................... 48
Setting the NGHP...................................................49
Removing the transport securing device..............................69
6.3.3 Mounting the motor.................................................... 70
7 Maintenance 73
7.1 Introduction .........................................................73
7.1.1 Safety.................................................................. 74
7.1.2 Personnel qualifications..................................................75
7.2 Maintenance tasks......................... ..........................76
7.2.1 General prerequisites....................................................76
7.2.2 Maintenance intervals....................................................76
7.2.3 Maintenance tasks after 150 hours.......................................78
7.2.3.1 Lubricating the pinion ...................................................78
7.2.4 Maintenance tasks after 2,250 hours .....................................79
7.2.4.1 General inspection.......................... ...........................79
7.2.5 Maintenance tasks after 22,500 hours................. ..................81
7.2.5.1 Replacing the Güdel planetary gearbox.................................. 81
Attaching the slings: Planetary gearbox...............................81
Attaching the slings: Motor .......................................... 83
Remove motor...................................................... 84
Replacing the Güdel planetary gearbox...............................86
Mounting the motor................................................. 86
Final tasks...........................................................88
Table of contents
SERVICE MANUAL Planetary gear Güdel NRH, NRHP,
NGHP
18014399245011339_v2.0_EN-US
7

7.3 Maintenance schedule: Planetary gear NRH, NRHP, NGHP . . . . . 89
7.4 Maintenance table......................... ..........................91
7.5 Intervention protocol: Maintenance................................93
7.6 Feedback on the instructions................... ....................99
8 Repairs 100
8.1 Introduction ........................... ............................ 100
8.1.1 Safety................................ .................................100
8.1.2 Personnel qualifications................................................ 101
8.2 Repairs.............................................................. 102
8.2.1 General prerequisites..................................................102
8.2.2 Replacing lubricant .....................................................102
8.2.2.1 Identifying lubricant amount ...........................................104
8.2.3 Replacing the pinion......................... ..........................106
8.2.3.1 NRH and NGHP...................................................... 106
Remove the pinion NRH and NGHP................................106
Mount the pinion NRH and NGHP..................................108
8.2.3.2 NRHP .................................................................110
Remove the pinion NRHP ..........................................110
Mount the pinion NRHP............................................111
8.3 Intervention report: Repairs................... ....................113
8.4 Service departments...............................................115
9 Decommissioning, storage 116
9.1 Introduction ........................... ............................ 116
9.1.1 Personnel qualifications................................................ 116
9.2 Storage conditions .................................................116
9.3 Decommissioning......................... ......................... 117
9.3.1 Cleaning, rust-proofing.................................................117
9.3.2 Transport securing devices .............................................117
Table of contents
SERVICE MANUAL Planetary gear Güdel NRH, NRHP,
NGHP
18014399245011339_v2.0_EN-US
8

9.3.3 Identification.......................................................... 117
10 Disposal 119
10.1 Introduction ........................... ............................ 119
10.1.1 Safety................................ .................................119
10.1.2 Personnel qualifications................................................ 120
10.2 Disposal .............................................................120
10.3 Waste management compliant assemblies........... ............121
10.3.1 Disassembly ...........................................................121
10.3.2 Material groups .......................................................122
10.4 Disposal facilities, authorities......................................122
11 Spare parts supply 123
11.1 Service departments...............................................125
11.2 Explanations regarding the spare parts list.......................131
11.2.1 Parts list...............................................................131
11.2.2 Position drawings .....................................................131
12 Torque tables 132
12.1 Tightening torques for screws...................................... 132
12.1.1 Zinc plated screws ......................................................133
12.1.2 Black screws ............................................................134
12.1.3 Stainless steel screws ...................................................135
List of illustrations 137
List of tables 139
Index 141
Table of contents
SERVICE MANUAL Planetary gear Güdel NRH, NRHP,
NGHP
18014399245011339_v2.0_EN-US
9

Table of contents
SERVICE MANUAL Planetary gear Güdel NRH, NRHP,
NGHP
18014399245011339_v2.0_EN-US
10